CN110882974A - Automatic cleaning device for formed belt - Google Patents
Automatic cleaning device for formed belt Download PDFInfo
- Publication number
- CN110882974A CN110882974A CN201811055470.2A CN201811055470A CN110882974A CN 110882974 A CN110882974 A CN 110882974A CN 201811055470 A CN201811055470 A CN 201811055470A CN 110882974 A CN110882974 A CN 110882974A
- Authority
- CN
- China
- Prior art keywords
- belt
- cleaning device
- nozzle
- automatic
- automatic cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 81
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 229910052602 gypsum Inorganic materials 0.000 description 10
- 239000010440 gypsum Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 230000006378 damage Effects 0.000 description 3
- 238000004513 sizing Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2220/00—Type of materials or objects being removed
- B08B2220/01—Adhesive materials
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides an automatic cleaning device for a forming belt, which comprises an electric control cabinet and at least one cleaning device in control connection with the electric control cabinet, wherein each cleaning device comprises a shell with at least one open surface, a rotating roller extending from the open surface of the shell to a belt, a nozzle extending from the open surface of the shell to the belt, a water spray pipe connected with the nozzle and pneumatic valves respectively connected with the rotating roller and the nozzle, the electric control cabinet is connected with the pneumatic valves, and the electric control cabinet controls the rotating roller and the nozzle to be started and stopped by controlling the opening and closing of the pneumatic valves so as to realize automatic cleaning. The automatic cleaning device for the formed belt has high automation degree, can automatically clean the belt, and avoids safety accidents caused by manual cleaning. The belt is not damaged, the abrasion to the belt is effectively reduced, the service life of the belt is prolonged, the performance is stable, the failure probability is low, the structure is compact, the appearance is attractive, and the occupied space is small.
Description
Technical Field
The invention relates to the field of mechanical structures and automatic control, in particular to a cleaning device applied to a gypsum board forming process.
Background
The gypsum board forming process is that slurry of a stirrer falls on lower paper of a vibration platform and enters a forming machine together with upper paper, gypsum boards of different specifications are extruded out of the forming machine, formed gypsum boards are condensed on a forming belt of about 200 meters in length, and the forming belt is often stuck when the head or the tail of the gypsum board, so that the formed gypsum boards are uneven or have pits, and the forming belt needs to be manually cleaned.
However, the manual cleaning of the belt is too dangerous, which easily causes worker injury and becomes a potential safety hazard, and the manual cleaning is inevitable to cause untimely cleaning, so that the surface of the manufactured gypsum board is uneven and becomes an unqualified product. The cleaning belt is a mechanical repeated work, and manual cleaning wastes manual resources.
Therefore, the technical problem which needs to be solved urgently in the field is to provide the automatic cleaning device for the formed belt, which can improve the belt cleaning quality and avoid the occurrence of safety accidents to realize automatic cleaning.
Disclosure of Invention
The present invention is directed to solving the problems described above. The invention aims to provide an automatic cleaning device for a formed belt, which can automatically clean a plurality of belts simultaneously.
According to one aspect of the invention, the automatic cleaning device for the molding belt comprises an electric control cabinet and at least one cleaning device in control connection with the electric control cabinet, wherein each cleaning device comprises a shell with at least one open side, a rotating roller extending from the opening of the shell to the belt, a nozzle extending from the opening of the shell to the belt, a spray pipe connected with the nozzle, and pneumatic valves respectively connected with the rotating roller and the nozzle, the electric control cabinet is connected with the pneumatic valves, and the electric control cabinet controls the opening and closing of the rotating roller and the nozzle by controlling the opening and closing of the pneumatic valves so as to realize automatic cleaning.
Optionally, the cleaning device further comprises a scraper extending from the opening of the housing toward the belt, the scraper being spaced from the belt by a distance of 0.5 to 1.5 mm.
Optionally, 3-5 scrapers are further axially arranged on the rotating roller of the cleaning device at equal intervals.
Optionally, the cleaning device has a length of 150-220 cm, a width of 120-150 cm and a height of 60-100 cm.
Alternatively, the water pressure of the water ejected from the nozzle is set to 0.15 to 0.55 MPa.
Alternatively, the cleaning device is arranged at the bottom of the belt return surface in the belt drive direction.
Optionally, a slag discharge groove is correspondingly arranged below each cleaning device.
Optionally, the rotating roller is detachably arranged inside the cleaning device.
Optionally, the electric control cabinet is further provided with a parameter input panel for inputting control parameters, and the parameter input panel is in control connection with the pneumatic valve of each cleaning device so as to control one or more cleaning devices simultaneously.
The automatic cleaning device for the forming belt has the beneficial effects that:
1. the automatic cleaning device for the formed belt has high automation degree, can automatically clean the belt, and avoids safety accidents caused by manual cleaning.
2. The automatic cleaning device for the formed belt does not damage the belt, effectively reduces the abrasion to the belt and prolongs the service life of the belt.
3. The automatic cleaning device for the forming belt has stable performance and low fault probability.
4. The automatic cleaning device for the forming belt has the advantages of compact structure, attractive appearance and small occupied space.
5. The automatic cleaning device for the formed belt can realize centralized control of a plurality of cleaning devices at the same time, improves the cleaning efficiency and solves the problem that manual resources are occupied by mechanical cleaning work.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The automatic cleaning device for a forming belt according to the present invention will be explained in detail by way of specific examples.
Example 1
An automatic cleaning device for a forming belt comprises an electric control cabinet and at least one cleaning device in control connection with the electric control cabinet. Preferably, automatically controlled cabinet is connected with a plurality of belt cleaning device, can realize a plurality of belt cleaning device centralized control simultaneously, improves cleaning efficiency, has solved the problem that the work of mechanical ground clearance occupies resources of labor. For example, in actual operation, the electric control cabinet can be selected to be connected with 30, 50, 80, 100 or 120 cleaning devices.
Every belt cleaning device includes one side open-ended shell at least, from the opening of shell to the rotation gyro wheel that the belt extends, from the opening of shell to the nozzle that the belt extends, with the spray pipe of nozzle connection and respectively in the pneumatic valve of rotation gyro wheel, nozzle connection, automatically controlled cabinet is connected with the pneumatic valve, and automatically controlled cabinet opens and stops in order to realize self-cleaning through opening and shutting control rotation gyro wheel, the opening and shutting of nozzle of control pneumatic valve.
The automatic belt cleaning machine is characterized in that a parameter input panel used for inputting control parameters is further arranged on the electric control cabinet, the parameter input panel is in control connection with a pneumatic valve of each cleaning device to control one or more cleaning devices, under the condition, the automatic belt cleaning can be realized, the automation degree is high, safety accidents caused by manual cleaning are avoided, and the problem that manual resources are occupied by mechanical cleaning work is solved.
The cleaning device further comprises a scraper extending from the opening surface of the shell to the belt, and the scraper and the belt are kept at a distance of 0.5-1.5 mm. Preferably, the scraper keeps 0.8 ~ 1.2 millimeters distance with the belt, and the scraper can scrape the bold gypsum or the sizing that bond on the belt under this condition, does not harm the belt for the washing preparation, effectively reduces the wearing and tearing to the belt, improves the belt live time. For example, the distance of the doctor blade from the belt may be chosen to be 0.8 mm, 0.9 mm, 1.0 mm, 1.1 mm or 1.2 mm during actual operation.
Further equidistant axial is provided with 3 ~ 5 scrapers on belt cleaning device's the rotation gyro wheel, further clears away the bold gypsum or the sizing that bond on the belt that the scraper can not strike off completely under this condition for the washing of rotation gyro wheel is convenient more quick.
The cleaning device is 150-220 cm long, 120-150 cm wide and 60-100 cm high. The cleaning device under the condition has compact structure and small occupied space, is convenient to arrange at the bottom of the belt, and does not influence the overall appearance.
The water pressure of the water sprayed by the nozzles is set to be 0.15-0.55 MPa, preferably 0.3-0.55 MPa, under the pressure condition, the flow velocity of the water sprayed by the nozzles is faster, the impact force on the belt is larger, the belt can be quickly washed, and small gypsum blocks or other sticky materials generated by the friction of the rotating roller and the belt fall off from the belt. For example, in actual practice, a water pressure of 0.3 mpa, 0.35 mpa, 0.4 mpa, 0.45 mpa, 0.5 mpa, or 0.55 mpa may be selected.
The cleaning devices are arranged at the bottom of the return surface of the belt along the transmission direction of the belt, and a slag discharge groove is correspondingly arranged below each cleaning device. Under the condition, the residue is more convenient to clean.
The rotating roller is detachably arranged inside the cleaning device, the utilization rate of equipment is improved, and the maintenance cost of the equipment is reduced.
Finally, it should be noted that: in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides an automatic belt cleaning device of shaping, its characterized in that, including automatically controlled cabinet and with automatically controlled cabinet control connection's at least one belt cleaning device, every belt cleaning device include one at least open-ended shell, certainly the opening of shell is towards the rotation gyro wheel that the belt extends, certainly the opening of shell is towards the nozzle that the belt extends, with the spray pipe that the nozzle is connected and respectively with rotate the gyro wheel pneumatic valve that the nozzle is connected, automatically controlled cabinet with the pneumatic valve is connected, automatically controlled cabinet is through control the open and shut control of pneumatic valve rotate the gyro wheel the opening of nozzle is stopped in order to realize self-cleaning.
2. The automatic cleaning device for the molding belt according to claim 1, further comprising a scraper extending from the opening of the housing toward the belt, the scraper being spaced from the belt by a distance of 0.5 to 1.5 mm.
3. The automatic cleaning device for the forming belt as claimed in claim 1 or 2, wherein 3-5 scraping plates are further axially arranged on the rotating roller of the cleaning device at equal intervals.
4. The automatic cleaning device for the forming belt as claimed in claim 3, wherein the cleaning device has a length of 150-220 cm, a width of 120-150 cm and a height of 60-100 cm.
5. The automatic cleaning device for molding belts according to claim 4, wherein the water pressure of the water ejected from the nozzles is set to 0.15 to 0.55 MPa.
6. The automatic cleaning device for the molding belt according to claim 5, wherein the cleaning device is disposed at the bottom of a belt return surface in the belt transmission direction.
7. The automatic cleaning device for the forming belt as claimed in claim 5, wherein a deslagging slot is correspondingly arranged below each cleaning device.
8. The automatic molding belt cleaning device according to claim 3, wherein the rotating roller is detachably disposed inside the cleaning device.
9. The automatic cleaning device for the molding belt of claim 8, wherein a parameter input panel for inputting control parameters is further arranged on the electric control cabinet, and the parameter input panel is in control connection with the pneumatic valve of each cleaning device to control one or more cleaning devices simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811055470.2A CN110882974A (en) | 2018-09-11 | 2018-09-11 | Automatic cleaning device for formed belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811055470.2A CN110882974A (en) | 2018-09-11 | 2018-09-11 | Automatic cleaning device for formed belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110882974A true CN110882974A (en) | 2020-03-17 |
Family
ID=69745459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811055470.2A Pending CN110882974A (en) | 2018-09-11 | 2018-09-11 | Automatic cleaning device for formed belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110882974A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204162032U (en) * | 2014-10-23 | 2015-02-18 | 中核混凝土股份有限公司 | A kind of belt feeder cleaning plant |
| CN204280615U (en) * | 2014-11-28 | 2015-04-22 | 武汉市和利时电力科技有限公司 | Belt cleaning swabbing pig |
| CN104981302A (en) * | 2012-12-27 | 2015-10-14 | 百德福钢带有限公司 | Cleaning installation for a continuous belt consisting of metal, and a strip caster installation comprising such a cleaning installation |
| CN205366966U (en) * | 2016-02-17 | 2016-07-06 | 宣化钢铁集团有限责任公司 | Automatic rotatory belt cleaner |
| CN205855265U (en) * | 2016-06-24 | 2017-01-04 | 象山东方输煤设备有限公司 | A kind of fine coal belt conveyor cleans device |
| CN206579304U (en) * | 2017-03-09 | 2017-10-24 | 陆永添 | The belt wiper mechanism of ink-jet printing system used for textiles |
| CN108313669A (en) * | 2017-12-11 | 2018-07-24 | 江苏兴达知识产权服务有限公司 | A kind of coal feed belt cleaning drying unit |
-
2018
- 2018-09-11 CN CN201811055470.2A patent/CN110882974A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104981302A (en) * | 2012-12-27 | 2015-10-14 | 百德福钢带有限公司 | Cleaning installation for a continuous belt consisting of metal, and a strip caster installation comprising such a cleaning installation |
| CN204162032U (en) * | 2014-10-23 | 2015-02-18 | 中核混凝土股份有限公司 | A kind of belt feeder cleaning plant |
| CN204280615U (en) * | 2014-11-28 | 2015-04-22 | 武汉市和利时电力科技有限公司 | Belt cleaning swabbing pig |
| CN205366966U (en) * | 2016-02-17 | 2016-07-06 | 宣化钢铁集团有限责任公司 | Automatic rotatory belt cleaner |
| CN205855265U (en) * | 2016-06-24 | 2017-01-04 | 象山东方输煤设备有限公司 | A kind of fine coal belt conveyor cleans device |
| CN206579304U (en) * | 2017-03-09 | 2017-10-24 | 陆永添 | The belt wiper mechanism of ink-jet printing system used for textiles |
| CN108313669A (en) * | 2017-12-11 | 2018-07-24 | 江苏兴达知识产权服务有限公司 | A kind of coal feed belt cleaning drying unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200317 |
|
| RJ01 | Rejection of invention patent application after publication |