CN110882652A - Full-automatic mixing and stirring device for wind power blade resin and curing agent - Google Patents
Full-automatic mixing and stirring device for wind power blade resin and curing agent Download PDFInfo
- Publication number
- CN110882652A CN110882652A CN201911215255.9A CN201911215255A CN110882652A CN 110882652 A CN110882652 A CN 110882652A CN 201911215255 A CN201911215255 A CN 201911215255A CN 110882652 A CN110882652 A CN 110882652A
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- Prior art keywords
- tray
- motor
- stirrer
- shell
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2202—Controlling the mixing process by feed-back, i.e. a measured parameter of the mixture is measured, compared with the set-value and the feed values are corrected
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention designs a full-automatic mixing and stirring device for wind power blade resin and curing agent, which comprises an electrical control cabinet, a shell, a conveying device, a stirring device and a waste material processing device, wherein the device adopts a rail screw structure to drive a stirrer and a waste material tray to move up and down, the stirrer is driven by a motor synchronous belt to rotate, the logical action of the whole system is feeding control, real-time feedback of a weighing sensor, material receiving of the waste material tray and uniform stirring, the integration degree is high, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the field of wind power blade manufacturing, and particularly relates to a full-automatic mixing and stirring device for wind power blade resin and curing agent.
Background
At present, wind-powered electricity generation blade all adopts the equipment mode to make, bonds the casing of upper and lower half blade mutually on the main mould promptly, forms the integral blade after the compound die pressurization solidification. The adhesive used for bonding is an important structural material of the blade, and is directly related to the rigidity and the strength of the blade, so that higher technical requirements are put on the adhesive. The adhesive is a mixed material and is prepared by mixing and stirring resin, curing agent and the like according to a strict specific gravity formula. The existing blade manufacturers all adopt a manual mixing mode to produce the adhesive, firstly, the resin flows into the small bucket, the small bucket is placed on a weighing device to be weighed, then, the curing agent flows into the small bucket, the curing agent flows into the weighing device to be weighed, the operation is repeated, and after the ingredients are mixed, the stirrer is manually taken up to be uniformly stirred. The operation mode has the problems of low efficiency, high labor intensity, large random error and the like, and is easy to pollute the working environment. The invention provides accurate and efficient full-automatic mixing and stirring equipment for resin and curing agent for wind power blades, and overcomes the defects of low manual formula efficiency, high labor intensity, large random error and the like.
Disclosure of Invention
The invention aims to provide a full-automatic mixing and stirring technology and equipment for resin and curing agent for wind power blades, which can overcome the problems of the prior art and equipment and have accurate proportioning and high stirring efficiency.
The technical scheme is as follows: including electrical control cabinet, shell, conveyor, agitating unit and waste material processing apparatus, its characterized in that: the shell is of a rectangular box structure, the control cabinet is installed above the inner surface of the bottom surface of the shell, the conveying device comprises conveying pipes, joints and valves, one ends of the three conveying pipes are respectively provided with the joints, and the other ends of the three conveying pipes are respectively provided with the electric valves; the stirring device comprises a motor I, a stirrer, a movable support, a lead screw, a sensor I, a charging barrel and a tray I, wherein two ends of the lead screw are vertically arranged on the shell, one end of the movable support is arranged on the lead screw and is horizontally arranged, the motor I is arranged at one end of the movable support, which is far away from the lead screw, an output shaft of the motor I is vertically downward, the output shaft of the motor I is connected with the stirrer, the two sensors I are respectively arranged at the upper end and the lower end of the lead screw, a sensor II is arranged below the stirrer and above the inner surface of the bottom surface of the shell, the tray I is arranged above the sensor II, the charging barrel is arranged on the tray I and is positioned right below the tail end of the joint, the axis of the stirrer is coaxial with the axis of the charging barrel; waste treatment device includes tray II, the guide rail, sensor III and motor II, guide rail one end is fixed on the inner wall that is the plummet state of shell, and the guide rail is the horizontality and arranges, two sensor III install respectively that the guide rail is close to fixed one end and keeps away from the one end of stiff end, tray II is installed on the guide rail, and tray II is located the feed cylinder top, install motor II on the inner wall that the shell is fixed with the guide rail, the output shaft of motor II is the horizontality and arranges, and the output shaft end and the tray II of motor II are connected.
The conveying device and the waste treatment device have the following specific working steps:
A. inputting various parameters including the proportion of the resin, the curing agent 1 and the curing agent 2, the total mass of the resin, the curing agent 1 and the curing agent 2 and the stirring time into a control system of an electric appliance control cabinet;
B. starting a full-automatic mixing and stirring device for wind power blade resin and curing agent, opening a valve, conveying the materials into a charging barrel by a conveying device through a conveying pipe, simultaneously conveying the resin, the curing agent 1 and the curing agent 2 into the charging barrel under the condition that the discharging amount is controlled by the valve through different conveying pipes, monitoring the material quality in real time by a sensor II, transmitting a signal to a control system by the sensor II when the material quality reaches the required total quality, controlling the valve to be closed by the control system, and finishing the material transmission;
C. after the material transmission is accomplished, II drive trays II of motor move to the feed cylinder direction along the guide rail, when II remove the sensor III of guide rail front end of tray, stop moving, the waste material that drips from the joint can be caught just to tray II this moment, and tray II stops a period of time after moving the III positions of sensor of guide rail front end, and II drive trays II of motor move to keeping away from the feed cylinder direction, and waste disposal accomplishes.
The stirring device comprises the following specific working steps:
A. after the material is conveyed, the movable support drives the stirrer to move downwards along the screw rod, the sensor I at the lower end of the screw rod moves the position of the support in real time, and the movable support stops moving after moving to a proper position;
B. the motor I drives the stirrer to start working, and when the preset stirring time is reached, the movable support drives the stirrer to start moving upwards until the stirrer just does not contact with the materials;
C. after the stirrer continues to rotate to dry the material on the tail end, the movable support drives the stirrer to continue to move upwards to the original position, and the material stirring is completed.
The invention has the beneficial effects that: the structure of the equipment adopts a rail screw structure to drive the stirrer and the waste material tray to move up and down, the stirrer is rotated and driven by a motor synchronous belt, the whole equipment has a simple and compact structure, the control logic adopts feeding control, real-time feedback of a weighing sensor, material receiving of the waste material tray and uniform stirring, the integration degree is high, and the production efficiency is improved; the waste material tray and the logic action thereof designed by the invention ensure that the residual materials adhered to the stirrer and the discharge hole of the plastic pipe cannot drip on the equipment after the raw material barrel is taken away, thereby ensuring the sanitation and cleanness of the stirring equipment.
Drawings
FIG. 1 is an isometric view of an embodiment of the invention;
fig. 2 is an isometric view of an alternate embodiment of the invention.
1. Electric control cabinet 2, shell 3, conveying pipe 4, joint 5, valve 6, motor I7, agitator 8, removal support 9, lead screw 10, sensor I11, feed cylinder 12, tray I13, sensor II 14, tray II 15, guide rail 16, sensor III 17, motor II.
Detailed Description
In the embodiment shown in fig. 1 and 2: the full-automatic mixing and stirring device for the wind power blade resin and the curing agent comprises an electrical control cabinet 1, a shell 2, a conveying device, a stirring device and a waste treatment device, wherein the shell 2 is of a rectangular box structure, the control cabinet 1 is installed above the inner surface of the bottom surface of the shell 2, the conveying device comprises conveying pipes 3, joints 4 and valves 5, one ends of the three conveying pipes 3 are respectively provided with the joints 4, and the other ends of the three conveying pipes are respectively provided with electric valves 5; the stirring device comprises a motor I6, a stirrer 7, a movable support 8, a screw 9, a sensor I10, a charging barrel 11 and a tray I12, wherein two ends of the screw 9 are vertically arranged on the shell 2, one end of the movable support 8 is arranged on the screw 9, and the movable bracket 8 is horizontally arranged, one end of the movable bracket 8, which is far away from the screw 9, is provided with a motor I6, the output shaft of the motor I6 is vertically downward, an output shaft of the motor I6 is connected with the stirrer 7, the two sensors I10 are respectively installed at the upper end and the lower end of the screw rod 9, a sensor II 13 is installed below the stirrer 7 and above the inner surface of the bottom surface of the shell 2, a tray I12 is arranged above the sensor II 13, a charging barrel 11 is arranged on the tray I12, the charging barrel 11 is located right below the tail end of the connector 4, the axis of the stirrer 7 is coaxial with the axis of the charging barrel 11, and when the movable support 8 is close to the lower end of the screw rod 9, the stirrer 7 is located inside the charging barrel 11; waste treatment device includes tray II 14, guide rail 15, sensor III 16 and motor II 17, 15 one end of guide rail is fixed on the inner wall that is the plummet state of shell 2, and guide rail 15 is the horizontality and arranges, two III 16 sensors are installed respectively and are close to fixed one end and keep away from the one end of stiff end at guide rail 15, tray II 14 is installed on guide rail 15, and tray II 14 is located feed cylinder 11 top, install motor II 17 on the inner wall that shell 2 is fixed with guide rail 15, the output shaft of motor II 17 is the horizontality and arranges, and the output shaft end and the tray II 14 of motor II 17 are connected.
A full automatic mixing agitating unit for wind-powered electricity generation blade resin and curing agent, conveyor and waste material processing apparatus concrete working procedure as follows:
A. inputting various parameters including the proportion of the resin, the curing agent 1 and the curing agent 2, the total mass of the resin, the curing agent 1 and the curing agent 2 and the stirring time into a control system of the electric appliance control cabinet 1;
B. starting a full-automatic mixing and stirring device for wind power blade resin and curing agent, opening a valve 5, conveying materials into a charging barrel 11 by a conveying device through a conveying pipe 3, simultaneously conveying the resin, the curing agent 1 and the curing agent 2 into the charging barrel 11 through different conveying pipes 3 under the condition that the discharging amount of the valve 5 is controlled, monitoring the material quality in real time by a sensor II 13, transmitting a signal to a control system by the sensor II 13 when the material quality reaches the required total quality, controlling the valve 5 to be closed by the control system, and finishing the material transmission;
C. after the material transmission is accomplished, II 17 of motor drive tray II 14 moves to feed cylinder 11 direction along guide rail 15, when II 14 of tray moves the sensor III 16 of guide rail 15 front end, the stop motion, II 14 of tray can catch the waste material that drips from connecting 4 just this moment, II 14 of tray stops after a period moving to the III 16 positions of sensor of guide rail 15 front end, II 17 of motor drive tray II 14 to keeping away from 11 directions movements of feed cylinder, the waste material is handled and is accomplished.
A full automatic mixing agitating unit for wind-powered electricity generation blade resin and curing agent, agitating unit concrete working procedure as follows:
A. after the material is conveyed, the moving support 8 drives the stirrer 7 to move downwards along the screw rod 9, the sensor I10 at the lower end of the screw rod 9 moves the position of the support 8 in real time, and when the moving support 8 moves to a proper position, the moving support 8 stops moving;
B. the motor I6 drives the stirrer 7 to start working, and when the preset stirring time is reached, the movable bracket 8 drives the stirrer 7 to start moving upwards until the stirrer is just not contacted with the materials;
C. after the stirrer 7 continues to rotate to dry the material on the tail end, the movable support 8 drives the stirrer to continue to move upwards to the original position, and the material stirring is completed.
Claims (1)
1. The utility model provides a full automatic mixing agitating unit for wind-powered electricity generation blade resin and curing agent, includes electrical control cabinet (1), shell (2), conveyor, agitating unit and waste material processing apparatus, its characterized in that: the shell (2) is of a rectangular box structure, the control cabinet (1) is installed above the inner surface of the bottom surface of the shell (2), the conveying device comprises conveying pipes (3), joints (4) and valves (5), one ends of the three conveying pipes (3) are respectively provided with the joints (4), and the other ends of the three conveying pipes are respectively provided with the electric valves (5); the stirring device comprises a motor I (6), a stirrer (7), a movable support (8), a lead screw (9), a sensor I (10), a charging barrel (11) and a tray I (12), wherein two ends of the lead screw (9) are vertically arranged on the shell (2), one end of the movable support (8) is arranged on the lead screw (9), the movable support (8) is horizontally arranged, the motor I (6) is arranged at one end, far away from the lead screw (9), of the movable support (8), an output shaft of the motor I (6) is vertically downward, the output shaft of the motor I (6) is connected with the stirrer (7), the two sensors I (10) are respectively arranged at the upper end and the lower end of the lead screw (9), the lower end of the stirrer (7) is arranged above the inner surface of the bottom surface of the shell (2), the tray I (12) is arranged above the sensor II (13), the charging barrel (11) is arranged on the tray I (12), the charging barrel (11) is positioned right below the tail end of the joint (4), the axis of the stirrer (7) is coaxial with the axis of the charging barrel (11), and when the movable support (8) is close to the lower end of the screw rod (9), the stirrer (7) is positioned in the charging barrel (11); waste treatment device includes tray II (14), guide rail (15), sensor III (16) and motor II (17), one end of guide rail (15) is fixed on the inner wall that is the plummet state of shell (2), and guide rail (15) are the horizontality and arrange, two sensor III (16) are installed respectively in guide rail (15) and are close to fixed one end and keep away from the one end of stiff end, install on guide rail (15) tray II (14), and tray II (14) are located feed cylinder (11) top, install motor II (17) on shell (2) are fixed with the inner wall of guide rail (15), the output shaft of motor II (17) is the horizontality and arranges, and the output shaft end and tray II (14) of motor II (17) are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911215255.9A CN110882652A (en) | 2019-12-02 | 2019-12-02 | Full-automatic mixing and stirring device for wind power blade resin and curing agent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911215255.9A CN110882652A (en) | 2019-12-02 | 2019-12-02 | Full-automatic mixing and stirring device for wind power blade resin and curing agent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110882652A true CN110882652A (en) | 2020-03-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911215255.9A Pending CN110882652A (en) | 2019-12-02 | 2019-12-02 | Full-automatic mixing and stirring device for wind power blade resin and curing agent |
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| Country | Link |
|---|---|
| CN (1) | CN110882652A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111729602A (en) * | 2020-07-28 | 2020-10-02 | 哈尔滨禄远科技有限公司 | Moisturizing cream and preparation method and preparation system thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2413751A1 (en) * | 1973-12-06 | 1975-06-26 | Kiwisch & Co Kima Masch | Feeder and mixer for dry solids and liquids - having circular solids feeder coupled to vertical screw and mixer |
| CN105536298A (en) * | 2015-12-02 | 2016-05-04 | 中国电子科技集团公司第四十一研究所 | Double-shaft type stirring debubbler used for vacuum box |
| CN105727790A (en) * | 2016-01-29 | 2016-07-06 | 山东理工大学 | Composite material full-automatic preparation device |
| CN206823710U (en) * | 2017-06-27 | 2018-01-02 | 史丹利化肥扶余有限公司 | A kind of corn controlled-release fertilizer production automatic recipe maker |
| CN207996666U (en) * | 2018-02-09 | 2018-10-23 | 衡水艾科赛林橡塑制品有限公司 | A kind of agitating device preparing curing agent |
-
2019
- 2019-12-02 CN CN201911215255.9A patent/CN110882652A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2413751A1 (en) * | 1973-12-06 | 1975-06-26 | Kiwisch & Co Kima Masch | Feeder and mixer for dry solids and liquids - having circular solids feeder coupled to vertical screw and mixer |
| CN105536298A (en) * | 2015-12-02 | 2016-05-04 | 中国电子科技集团公司第四十一研究所 | Double-shaft type stirring debubbler used for vacuum box |
| CN105727790A (en) * | 2016-01-29 | 2016-07-06 | 山东理工大学 | Composite material full-automatic preparation device |
| CN206823710U (en) * | 2017-06-27 | 2018-01-02 | 史丹利化肥扶余有限公司 | A kind of corn controlled-release fertilizer production automatic recipe maker |
| CN207996666U (en) * | 2018-02-09 | 2018-10-23 | 衡水艾科赛林橡塑制品有限公司 | A kind of agitating device preparing curing agent |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111729602A (en) * | 2020-07-28 | 2020-10-02 | 哈尔滨禄远科技有限公司 | Moisturizing cream and preparation method and preparation system thereof |
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| PB01 | Publication | ||
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Application publication date: 20200317 |