CN110876689A - Calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and preparation technology thereof - Google Patents

Calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and preparation technology thereof Download PDF

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CN110876689A
CN110876689A CN201910940590.9A CN201910940590A CN110876689A CN 110876689 A CN110876689 A CN 110876689A CN 201910940590 A CN201910940590 A CN 201910940590A CN 110876689 A CN110876689 A CN 110876689A
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calcined kaolin
nano zno
ultraviolet
nitrate hexahydrate
mixed liquid
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汪灵
袁启豪
董秋冶
梁唯丛
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Chengdu Univeristy of Technology
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/26Aluminium; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/27Zinc; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q17/00Barrier preparations; Preparations brought into direct contact with the skin for affording protection against external influences, e.g. sunlight, X-rays or other harmful rays, corrosive materials, bacteria or insect stings
    • A61Q17/04Topical preparations for affording protection against sunlight or other radiation; Topical sun tanning preparations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/80Process related aspects concerning the preparation of the cosmetic composition or the storage or application thereof
    • A61K2800/805Corresponding aspects not provided for by any of codes A61K2800/81 - A61K2800/95

Abstract

The invention relates to a calcined kaolin loaded nano ZnO composite uvioresistant agent and a preparation technology thereof, sheet mineral calcined kaolin is taken as a carrier mineral raw material, a direct precipitation method is adopted, and step 1, zinc nitrate hexahydrate and calcined kaolin mineral raw material powder are weighed according to the mass ratio of 4:1, and are stirred and mixed in distilled water to obtain zinc nitrate hexahydrate-calcined kaolin mixed liquid; 2, weighing sodium carbonate according to the molar ratio of the zinc nitrate hexahydrate to the sodium carbonate of 1: 1.5-3.5, dissolving the sodium carbonate in distilled water, adding the solution into the mixed liquid, and stirring to obtain a precursor zinc carbonate-calcined kaolin mixed liquid; 3, centrifugally washing to remove impurities in the mixed liquid to obtain a precursor zinc carbonate-calcined kaolin mixture; 4, drying the mixture at 105 ℃ for 3-6 h; and 5, drying the material before roasting, wherein the temperature rise rate is 10-15 ℃/min, the roasting temperature is 350-550 ℃, and the temperature is kept for 1-3 h to obtain the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent. The method has the advantages of obvious effect, good safety, simple process, easy popularization and application, wide application and remarkable social and economic benefits.

Description

Calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and preparation technology thereof
1. Field of the invention
The invention relates to a calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and a preparation technology thereof.
2. Background of the invention
2.1 ultraviolet concept
Ultraviolet (UV) is an electromagnetic wave having a wavelength of 200nm to 400 nm. The ultraviolet rays in the sunlight can be divided into three sections of long-wave ultraviolet ray UVA (320-400 nm), medium-wave ultraviolet ray UVB (280-320 nm) and short-wave ultraviolet ray UVC (200-280 nm) according to the wavelength. Proper sunlight irradiation can increase oxygen content of organism cells, reduce blood sugar and cholesterol content, and enhance human vitality. However, when the sun is excessively exposed for a long time, various skin diseases such as sunburn, freckle, acne and the like are easily induced and aggravated, and internal organs of the body are damaged in severe cases. The basic characteristics of the uv segments are now collated as shown in table 1.
TABLE 1 classification and characterization of UV
Figure RE-GDA0002316414780000011
The short wave ultraviolet UVC is absorbed by the ozone layer, cannot reach the ground and has no effect on human bodies. The energy of the medium-wave ultraviolet UVB is highest, and the great part of the energy is absorbed by the skin dermis to cause the dermal blood vessels to expand and present the symptoms of red swelling, blisters and the like. If the skin is subjected to UVB irradiation for a long time, the skin can generate erythema, inflammation and skin aging, and skin cancer can be seriously caused. In daily life, 95% or more of ultraviolet rays which the skin comes into contact with are UVA, the penetration force is strong, the skin is photo-aged, skin cancer is caused, and UVA attracts people gradually in recent years.
Ultraviolet rays not only cause harm to human bodies, but also have certain damage and aging effects on coatings, plastics, printing ink and other high polymer materials, so that the high polymer materials have the phenomena of light loss, fading, yellowing, cracking, peeling, embrittlement, pulverization, strength reduction, delamination and the like. Even indoor light and sunlight transmitted through a glass window can degrade some materials.
Therefore, ultraviolet rays have considerable harm to human health, high polymer materials and the like, so that the research and application of the ultraviolet resistant agent or the ultraviolet shielding material have important practical significance.
2.2 research and State of the Art ultraviolet Shielding materials
Since the discovery of the hazards of ultraviolet light by humans, some means have been taken to shield ultraviolet light. Ultraviolet shielding materials for human skin protection are mainly of two types: one category is ultraviolet resistant textiles including sun protection clothing, sun protection hats, sun protection gloves, and sun protection umbrellas, among others. The ultraviolet resistant coating is a sunscreen skin care product or a cosmetic mainly used in daily life, and is prepared into a paste or liquid semi-liquid product by mutually matching ultraviolet resistant sunscreens (organic or inorganic) or compounding the ultraviolet resistant sunscreens with other components. The ultraviolet shielding material for protecting the high polymer material is mainly a filler with an ultraviolet shielding function, but the research on the aspect is relatively weak.
The anti-ultraviolet agent in skin care products or cosmetics means a substance which can effectively absorb or scatter solar radiation, can reduce damage to the skin, and can effectively absorb or scatter long-wave ultraviolet rays (UVA) and medium-wave ultraviolet rays (UVB) in sunlight. They can be divided into physical and chemical sunscreens by their protective mechanism of action, also commonly referred to as inorganic and organic sunscreens, respectively.
Chemical sunscreens (organic sunscreens), also known as uv absorbers, are primarily organic compounds which absorb harmful uv radiation. Among them, tert-butyl methoxydibenzoylmethane is the most representative UVA segment ultraviolet absorbent in the current sunscreen cosmetics, and isooctyl methoxycinnamate is the most widely used UVB segment ultraviolet absorbent in the current sunscreen cosmetics. However, organic sunscreens often require strict precautions in terms of heat resistance, stability, ultraviolet absorption range, toxicity, etc., which act only in a single wavelength band (UVA or UVB), and which may also decompose and lose the sunscreen effect under the action of light, with a short period of effectiveness. In contrast, inorganic sunscreens (physical sunscreens) are more stable and safer, and they achieve the goal of sunscreening by primarily scattering ultraviolet light while absorbing ultraviolet light in small amounts. Inorganic sunscreens are increasingly widely used due to their advantages of high efficiency, safety, durability, etc.
Current inorganic sunscreens (physical sunscreens) are predominantly TiO2And ZnO, both of which are semiconductor materials, TiO2Mainly aiming at UVB protection, ZnO mainly shields UVA. But the sun-screening and ultraviolet screening effects of the two are closely related to the particle size or nanometer effect of the two. The results of the previous study show that when both are nanoparticles, i.e. TiO2When the particle size is 30-50 nm (grandma et al, 1998) and the particle size of ZnO is 10-35 nm, the nano effect is prominent, and the sunscreen ultraviolet shielding effect is excellent (YaoOer et al, 2003).
Nanometer ZnO is used as a widely used physical sun-screening agent, the principle of shielding ultraviolet rays is to absorb and scatter the ultraviolet rays, and the nanometer ZnO has the characteristics of small particle size, large specific surface area, good stability, small irritation and the like; in addition to good ultraviolet shielding performance, the antibacterial ultraviolet shielding material also has the advantages of safety, stability, heat resistance, certain antibacterial property and the like, so the antibacterial ultraviolet shielding material is widely applied to the field of sunscreen skin care products or cosmetics in recent years.
However, as the nano ZnO has the characteristics of weak polarity and tiny nano particles and high surface energy, the nano particles are in a thermodynamic unstable state and tend to agglomerate, thereby limiting the exertion of the nano effect and the ultraviolet shielding effect. In addition, in the process of manufacturing skin care products or cosmetics, nano ZnO particles are difficult to disperse to the original particle size, the ultraviolet absorption effect in the UVA, UVB, and UVC bands is reduced, the transparency and ultraviolet shielding performance thereof cannot be sufficiently exhibited, and the effect as a sunscreen agent in practical use is not good. In summary, as an inorganic sunscreen agent, the nano ZnO has the following main problems:
(1) agglomeration problem: the nano ZnO has high surface energy, and the particles tend to agglomerate.
(2) The problem of delamination: the density of the emulsifier in the sunscreen product is about 0.96-1.1g/cm3And the density of the nano ZnO is about 5.6g/cm3Therefore, when the nano ZnO with high density is mixed with the emulsifier, the nano ZnO is easy to sinkAnd (4) precipitation, which causes delamination. The layering phenomenon greatly limits the use efficiency of the nano ZnO material, and the nano ZnO material cannot be directly mixed with common cosmetics for use. If the dispersion is used alone, the dispersion and the dispersion can be separated into layers, and the dispersion must be shaken well before being used. This not only causes inconvenience to the user but also increases the use cost.
(3) Health problems are as follows: the nanometer ZnO in the sunscreen product is easy to gather at the horny layer of the skin of a human body, the opening of the sebaceous gland of hair follicle and the wrinkle, and the size of the facial pore of the human body is generally 20 mu m, so that the skin pore is easy to block by excessive use, the secretion of sweat is not facilitated, and skin infection is easy to cause. Furthermore, trace amounts of zinc may also be absorbed through the skin into the blood, which is very detrimental to human health, especially in sunburn and skin-damaged patients.
(4) The aesthetic problem is that: due to the aggregation of the nano ZnO, the phenomenon of unnatural whitening can be generated when the nano ZnO is smeared on the skin, and the aesthetic effect is influenced.
(5) Environmental problems: zn2+The dissolution and the generation of active oxygen may have certain influence on the environment and the ecosystem and are not easy to recycle.
(6) The price problem is as follows: because the nano ZnO can not be directly mixed with common cosmetics for use, in order to overcome the layering phenomenon of dispersion liquid when the nano ZnO is used alone, a small-sized special container and a device are needed in actual use, the production and use cost of physical sun-proof products is greatly increased, the market condition of the products is generally higher, and the using amount of the products is limited.
2.3 Current State of the Art for the preparation of Nano ZnO
The preparation method of nano ZnO mainly comprises three types, namely a liquid phase method, a solid phase method and a gas phase method according to different states of raw materials and preparation processes. Among them, the gas phase method is not suitable for wide application due to the disadvantages of harsh reaction conditions, high production cost, low product purity, etc. At present, the liquid phase method and the solid phase method are mainly adopted for preparing the nano ZnO, and the main advantages and disadvantages are shown in the table 2.
TABLE 2 advantages and disadvantages of the main preparation method of nano ZnO
Figure RE-GDA0002316414780000031
2.4 research technical status of mineral-loaded nano ZnO composite uvioresistant agent
The problems of nano ZnO agglomeration, delamination and the like are solved, and the method can be started from two aspects: firstly, a certain preparation method is adopted to modify nano ZnO, regulate and control the shape of the nano ZnO and the like; firstly, the mineral is used as a carrier to load nano ZnO. The leading research progress of the predecessors was as follows:
US 6086666 discloses a method for preparing a flaky mineral loaded nano ZnO anti-ultraviolet material by a hydrolysis precipitation method, which is characterized in that a zinc source and a precipitator are added into an aqueous solution of minerals at a certain reaction temperature for reaction, and after a certain time, the mixture is filtered, dried and calcined to obtain the anti-ultraviolet composite material, wherein the flaky material can be muscovite, sericite, talc and kaolinite.
CN 104017393a discloses a method for preparing nano ZnO-coated sericite powder composite material by direct precipitation, which is characterized in that in an aqueous solution system, calcium hydroxide or calcium oxide is added into a mixed system of sericite powder and zinc sulfate solution to directly obtain the nano ZnO-coated sericite powder composite material. The obtained composite material has good dispersibility in an organic solvent, and has excellent uvioresistant performance and antibacterial and deodorant performance.
Gongmeizhuo, Zhengshuilin, etc. (2017) mention that the hydrolytic precipitation method is adopted to coat nano ZnO on the surface of calcined kaolin to prepare the nano ZnO/calcined kaolin composite anti-ultraviolet powder material, and the composite powder material has good anti-ultraviolet performance under the proper preparation conditions, namely, the coating amount is 8%, the reaction temperature is 90 ℃, the modification time is 10min, the pulp concentration is 10:1, and the calcination temperature is 400 ℃.
From the above descriptions, the preparation method adopted for the mineral-loaded nano ZnO uvioresistant agent at present is mainly a hydrolysis precipitation method in a liquid phase method, and the nano ZnO-coated sericite powder composite material is prepared by a direct precipitation method in the methods of Wanbin et al (2014). However, according to the search of the inventor, no technical result report of preparing the calcined kaolin loaded nano ZnO composite uvioresistant agent by adopting a direct precipitation method exists at present.
3. Technical scheme
The invention aims to prepare a composite uvioresistant agent or an ultraviolet shielding material by taking sheet mineral calcined kaolin with a layered structure as a raw material and loading nano ZnO, so as to overcome the problems of easy agglomeration, easy delamination, poor dispersibility and the like of the existing nano ZnO, improve the sun-proof and ultraviolet shielding performances, improve the aesthetic effect, prevent the whitening phenomenon, improve the use efficiency and reduce the use cost. To achieve the above object, the following technical problems must be solved:
(1) selection of carrier mineral raw materials: the layered structure silicate minerals are of various types, and the selection conditions are as follows: has a layered structure and two-dimensional habit crystals, and mineral crystals are mainly in a fine scale shape, are non-toxic and harmless, and have rich mineral raw materials.
(2) Selecting a preparation method of nano ZnO: as shown in Table 2, several methods of the present invention have advantages and disadvantages, and the selection conditions of the preparation method of the present invention are: no toxicity and harm, convenience and feasibility and good effect.
(3) The preparation process of the nano ZnO by the direct precipitation method comprises the following steps: and (3) further determining the process conditions for preparing the nano ZnO by the direct precipitation method through experiments on the basis of the work in the step (2).
(4) The preparation process of the calcined kaolin loaded nano ZnO composite uvioresistant agent comprises the following steps: on the basis of the work in the step (3), the process conditions for preparing the calcined kaolin loaded nano ZnO composite uvioresistant agent by adopting a direct precipitation method are further determined through experiments.
The specific technical scheme is as follows:
3.1 selection of Carrier mineral raw materials
Kaolinite is a 1:1 type dioctahedral lamellar structure aluminosilicate mineral with a crystal chemical formula of Al4[Si4O10](OH)8. Kaolinite is a triclinic system, the crystal structure of which is composed of a layer of SiO4]Tetrahedron and a layer of [ AlO6]Octahedron structure, with a typical 1:1 layered structure. Because of the crystalline layered structure, kaolinite is generally in the form of scales, books, or pseudo-hexagons.
The calcined kaolin is dehydrated kaolin prepared by taking kaolin as a raw material through high-temperature calcination, and the main phase of the calcined kaolin is dehydrated kaolinite, namely metakaolinite. The metakaolin removes structural water in a mineral crystal structure, and the theoretical chemical component is Al2O345.9%, SiO254.1 percent. The metakaolin has the same microscopic morphology characteristics as the kaolinite, still keeps fine scaly, book-shaped or pseudo hexagonal sheet and the like, is non-toxic and harmless, has stable chemical properties, and meets the requirements of serving as a nano ZnO carrier mineral.
FIG. 1 is an X-ray powder diffraction pattern (XRD) of a sample of calcined kaolin used in the present invention, and it can be seen that the diffraction peak of the calcined kaolin is a steamed bread peak, which indicates that the calcined kaolin as a raw material is an amorphous substance and contains a small amount of minerals such as quartz, etc., and the characteristic diffraction peak is
Figure RE-GDA0002316414780000051
Table 3 shows the results of X-ray fluorescence spectroscopy (XRF) measurements of the chemical components of the calcined kaolin sample used in the present invention, it can be seen that the weight percentage (%) of the chemical components of the calcined kaolin sample is closer to the theoretical components, and the other impurity components are very low and do not contain components that are toxic and harmful to humans. The result of XRD analysis is combined, so that the experimental sample is relatively pure, belongs to a calcined kaolin monomineral aggregate, and meets the selection condition of the carrier mineral raw material.
TABLE 3X-ray fluorescence Spectroscopy (XRF) measurements of chemical composition of calcined kaolin samples (in weight percent,%)
Substance(s) SiO2 Al2O3 Fe2O3 TiO2 CaO MgO K2O Na2O MnO P2O5 SO3 H2O
Content (wt.) 56.35 41.62 0.30 0.77 0.10 0.08 0.28 0.97 0.27
3.2 selection of preparation method of Nano ZnO
According to related documents, the invention adopts five methods shown in Table 2, prepares nano ZnO under optimized conditions, and further detects and analyzes the ultraviolet shielding performance of the nano ZnO by adopting an ultraviolet-visible light spectrophotometer, and the result is shown in figure 2.
According to the purpose and requirement of the invention, the ultraviolet resistant agent or the ultraviolet shielding material not only ensures higher absorbance of the ultraviolet region, but also ensures high transmittance of the visible region. As can be seen from FIG. 2, the industrial ZnO particles are coarse, and the UV shielding performance is poor, which is not satisfactory. The standard for distinguishing the ultraviolet resistance of domestic products at present is divided into the following parts according to the ultraviolet shielding rate: class a, the ultraviolet shielding rate is more than 90 percent; b level, ultraviolet shielding rate is 80-90%; c level, and the ultraviolet shielding rate is 50-80%. The ultraviolet resistant agent or ultraviolet shielding material should be selected from a class a as appropriate. As shown in FIG. 2, the ultraviolet screening rate of the nano ZnO prepared by the direct precipitation method is more than 90%, belongs to a grade, and meets the requirements of the invention.
Direct precipitation process for preparing 3.3 nm ZnO
The invention further experimentally determines the technological conditions for preparing the nano ZnO by the direct precipitation method, and the technological conditions are as follows:
(1) preparing a precursor zinc carbonate liquid: weighing a certain mass of zinc nitrate hexahydrate (Zn (NO) according to the molar ratio of the zinc nitrate hexahydrate to sodium carbonate of 1: 1.5-3.53)2·6H2O) and sodium carbonate (Na)2CO3) Respectively dissolving the zinc nitrate hexahydrate and the sodium carbonate in a certain amount of distilled water, magnetically stirring the zinc nitrate hexahydrate and the sodium carbonate aqueous solution for 10min, and continuously magnetically stirring for 30-40 min to obtain a precursor zinc carbonate liquid;
(2) washing to remove impurities: carrying out centrifugal washing on the precursor zinc carbonate liquid by adopting a centrifugal washing device, washing with distilled water twice, washing with absolute ethyl alcohol twice, and removing impurities to obtain a precursor zinc carbonate material;
(3) drying the materials: transferring the washed and impurity-removed precursor zinc carbonate material into a drying device, wherein the drying temperature is 105 ℃, and the drying time is 3-6 h;
(4) roasting synthesis: heating the dried precursor zinc carbonate material to 350-550 ℃ by adopting a roasting device in an air environment at the heating rate of 10-15 ℃/min, and preserving the heat for 1-3 h to obtain the nano ZnO powder.
FIG. 3 is an X-ray powder diffraction pattern of nano ZnO prepared by direct precipitation method, and it can be seen that three standard strong peaks with sharp peak shape and high intensity appear in the range of 30-40 degree diffraction angle, i.e. three standard strong peaks with sharp peak shape and high intensity
Figure RE-GDA0002316414780000061
Figure RE-GDA0002316414780000062
This is exactly coincident with the nano ZnO standard PDF card (36-1451). Considering that the characteristic peaks appearing in the whole angle diffraction range are relatively sharp, the nano ZnO sample has a relatively good crystal form and relatively complete crystallization. Meanwhile, no miscellaneous peak which can not correspond to the standard card appears in the diffraction pattern, which indicates that the purity of the sample is higher.
FIG. 4 is a scanning electron microscope analysis photo of nano ZnO prepared by direct precipitation method, which shows that the nano ZnO powder crystal grain is spherical or quasi-spherical, has the characteristics of nano particles, the particle size is 30 nm-50 nm, but the agglomeration phenomenon is more obvious.
3.4 preparation process of calcined kaolin loaded with nano ZnO composite anti-ultraviolet agent
On the basis of the work, further experiments determine the process conditions for preparing the calcined kaolin loaded nano ZnO composite uvioresistant agent by adopting a direct precipitation method, and the process conditions are as follows:
(1) preparing a zinc nitrate hexahydrate-calcined kaolin mixed liquid: respectively weighing zinc nitrate hexahydrate (Zn (NO) with a certain mass ratio of 4:13)2·6H2O) and calcined kaolin mineral raw material powder, dissolving zinc nitrate hexahydrate in a certain amount of distilled water, magnetically stirring for 10min, adding calcined kaolin powder into the solution, and magnetically stirring for 30min to obtain a zinc nitrate hexahydrate-calcined kaolin mixed liquid;
(2) preparing a precursor zinc carbonate-calcined kaolin mixed liquid: weighing a certain mass of sodium carbonate (Na) according to the molar ratio of zinc nitrate hexahydrate to sodium carbonate of 1: 1.5-3.52CO3) Dissolving the mixture in a certain amount of distilled water, adding a sodium carbonate aqueous solution into a zinc nitrate hexahydrate-calcined kaolin mixed liquid, and continuously magnetically stirring for 30-40 min to obtain a precursor zinc carbonate (ZnCO)3) -calcined kaolin clay mixing liquid;
(3) washing to remove impurities: centrifugally washing a precursor zinc carbonate-calcined kaolin mixed liquid by using a centrifugal washing device, washing with distilled water twice, washing with absolute ethyl alcohol twice, and removing impurities to obtain a precursor zinc carbonate-calcined kaolin mixture;
(4) drying the materials: transferring the washed and impurity-removed precursor zinc carbonate-calcined kaolin mixture into a drying device, wherein the drying temperature is 105 ℃, and the drying time is 3-6 h;
(5) roasting and loading: heating the dried precursor zinc carbonate-calcined kaolin mixture to 350-550 ℃ by adopting a roasting device at the heating rate of 10-15 ℃/min in an air environment, and preserving the heat for 1-3 h to obtain the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent.
4. Technical advantages
(1) The effect is obvious. The invention prepares the calcined kaolin loaded nano ZnO composite ultraviolet-resistant agent by taking calcined kaolin as a carrier and adopting a direct precipitation method, and the composite material has better ultraviolet resistance or ultraviolet shielding performance than nano ZnO prepared independently, better dispersibility in a solvent and higher transmittance for visible light, and solves the problems of agglomeration, delamination, beauty and the like of the nano ZnO.
(2) The safety is good. The calcined kaolin used in the invention is calcined by kaolinite minerals, and is non-toxic and pollution-free. The raw material reagents used in the process of preparing the nano ZnO are nontoxic, safe and reliable.
(3) The process is simple. The direct precipitation method used in the invention has simple operation and convenient work.
(4) Easy popularization and application. The invention has simple process, convenient operation and easy learning, mastering, popularization and application.
(5) Has wide application and remarkable economic and social benefits. With the recognition of the harm of ultraviolet rays to human bodies, ultraviolet resistant materials are receiving more and more attention, and especially, compared with chemical ultraviolet resistant agents, physical ultraviolet resistant agents are safer and more stable. The calcined kaolin loaded nano ZnO composite anti-ultraviolet agent prepared by the invention better solves the technical problems of agglomeration of the current nano ZnO and the like, has important significance for the development of the anti-ultraviolet material industry, and has wide application prospect and remarkable economic and social benefits.
5. Description of the drawings
FIG. 1: the invention adopts the X-ray powder crystal diffraction spectrum of the calcined kaolin sample.
FIG. 2: the ultraviolet shielding performance (Abs-absorbance and T-ultraviolet shielding rate) of the nano ZnO prepared by different methods.
FIG. 3: the X-ray powder crystal diffraction spectrum of the nano ZnO prepared by the direct precipitation method.
FIG. 4: scanning electron microscope analysis photo of nano ZnO prepared by direct precipitation method.
FIG. 5: calcined kaolin, nano ZnO and an X-ray powder crystal diffraction spectrum of the calcined kaolin loaded with the nano ZnO composite uvioresistant agent.
FIG. 6: scanning electron microscope analysis photos of the calcined kaolin (a) and the calcined kaolin loaded with the nano ZnO uvioresistant agent (b).
FIG. 7: calcined kaolin, industrial ZnO, nano ZnO, and an ultraviolet-visible light spectrum contrast chart (Abs-absorbance and T-ultraviolet shielding rate) of the calcined kaolin loaded with the nano ZnO composite ultraviolet resistant agent.
6. Detailed description of the preferred embodiments
Example 1: calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and preparation technology thereof
The preparation method is characterized in that flake mineral calcined kaolin is used as a carrier mineral raw material, the calcined kaolin is relatively pure (figure 1), crystals are in an irregular flake shape, the size of each flake is 0.5-2 mu m (figure 6a), the chemical components of the calcined kaolin are shown in a table 3, the calcined kaolin is prepared by a direct precipitation method, and the preparation process comprises the following 5 steps:
(1) preparing a zinc nitrate hexahydrate-calcined kaolin mixed liquid: respectively weighing zinc nitrate hexahydrate (Zn (NO) with a certain mass ratio of 4:13)2·6H2O) and calcined kaolin mineral raw material powder, dissolving zinc nitrate hexahydrate in a certain amount of distilled water, magnetically stirring for 10min, adding calcined kaolin powder into the solution, and magnetically stirring for 30min to obtain a zinc nitrate hexahydrate-calcined kaolin mixed liquid;
(2) preparing a precursor zinc carbonate-calcined kaolin mixed liquid: weighing a certain mass of sodium carbonate (Na) according to the molar ratio of zinc nitrate hexahydrate to sodium carbonate of 1: 1.5-3.52CO3) Dissolving the mixture in a certain amount of distilled water, adding a sodium carbonate aqueous solution into a zinc nitrate hexahydrate-calcined kaolin mixed liquid, and continuously magnetically stirring for 30-40 min to obtain a precursor zinc carbonate (ZnCO)3) -calcined kaolin clay mixing liquid;
(3) washing to remove impurities: centrifugally washing a precursor zinc carbonate-calcined kaolin mixed liquid by using a centrifugal washing device, washing with distilled water twice, washing with absolute ethyl alcohol twice, and removing impurities to obtain a precursor zinc carbonate-calcined kaolin mixture;
(4) drying the materials: transferring the washed and impurity-removed precursor zinc carbonate-calcined kaolin mixture into a drying device, wherein the drying temperature is 105 ℃, and the drying time is 3-6 h;
(5) roasting and loading: heating the dried precursor zinc carbonate-calcined kaolin mixture to 350-550 ℃ by adopting a roasting device at the heating rate of 10-15 ℃/min in an air environment, and preserving the heat for 1-3 h to obtain the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent.
The detection result shows that the calcined kaolin loaded nano ZnO composite uvioresistant agent obtained by the method of the embodiment has the following characteristics:
(1) FIG. 5 is an X-ray powder diffraction pattern of calcined kaolin, nano ZnO and the calcined kaolin loaded with the nano ZnO composite anti-ultraviolet agent, wherein the calcined kaolin is an amorphous substance, the XRD pattern of the calcined kaolin is a steamed bun peak, and the diffraction intensity is weak, so that no obvious peak can be seen in the pattern.
(2) Fig. 6 is Scanning Electron Microscope (SEM) photographs of calcined kaolin (a) and calcined kaolin-loaded nano ZnO uvioresistant agent (b), and it can be seen that nano ZnO particles are loaded on the surface of the calcined kaolin flakes, the particle size distribution is uniform, the calcined kaolin flakes are spherical, the size of the calcined kaolin flakes is about 30nm to 50nm, and the agglomeration phenomenon is significantly improved.
(3) Fig. 7 is a comparison graph of ultraviolet-visible light spectra of calcined kaolin, industrial ZnO, nano ZnO, and calcined kaolin loaded nano ZnO composite anti-ultraviolet agent, and it can be seen that: first, calcined kaolin and industrial ZnO both have poor uv resistance and do not meet the uv resistance requirements. Secondly, compared with industrial ZnO, the absorbance of the nano ZnO in an ultraviolet region is obviously increased, the ultraviolet resistance is excellent, the ultraviolet shielding rate can reach 95%, the transmittance in a visible light region is lower, and the whiteness is lower than that of the industrial ZnO. Thirdly, compared with nano ZnO, the calcined kaolin loaded nano ZnO uvioresistant agent has the advantages that the absorbance in the ultraviolet region is further improved, the ultraviolet shielding rate is close to 99 percent, the uvioresistant performance is excellent, the transmittance to visible light is better than that of the prepared nano ZnO, and the transparency is good.
The detection results show that the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent obtained by the embodiment of the invention can overcome the technical problems of easy agglomeration of the existing nano ZnO and the like, obviously improves the performance of the anti-ultraviolet or ultraviolet shielding material of the nano ZnO, and has good market prospect and social and economic benefits.
Fund project: the work subsidies national science fund projects (41972039, 41572038) and scientific research projects (16TD0011) funded by the university and development hall in Sichuan.

Claims (1)

1. A calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and a preparation technology thereof are disclosed, wherein a flake mineral calcined kaolin is used as a carrier mineral raw material, and a direct precipitation method is adopted to prepare the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent, which is characterized in that:
(1) preparing a zinc nitrate hexahydrate-calcined kaolin mixed liquid: respectively weighing zinc nitrate hexahydrate (Zn (NO) with a certain mass ratio of 4:13)2·6H2O) and calcined kaolin mineral raw material powder, dissolving zinc nitrate hexahydrate in a certain amount of distilled water, magnetically stirring for 10min, adding calcined kaolin powder into the solution, and magnetically stirring for 30min to obtain a zinc nitrate hexahydrate-calcined kaolin mixed liquid;
(2) preparing a precursor zinc carbonate-calcined kaolin mixed liquid: weighing a certain mass of sodium carbonate (Na) according to the molar ratio of zinc nitrate hexahydrate to sodium carbonate of 1: 1.5-3.52CO3) Dissolving the mixture in a certain amount of distilled water, adding a sodium carbonate aqueous solution into a zinc nitrate hexahydrate-calcined kaolin mixed liquid, and continuously magnetically stirring for 30-40 min to obtain a precursor zinc carbonate (ZnCO)3) -calcined kaolin clay mixing liquid;
(3) washing to remove impurities: centrifugally washing a precursor zinc carbonate-calcined kaolin mixed liquid by using a centrifugal washing device, washing with distilled water twice, washing with absolute ethyl alcohol twice, and removing impurities to obtain a precursor zinc carbonate-calcined kaolin mixture;
(4) drying the materials: transferring the washed and impurity-removed precursor zinc carbonate-calcined kaolin mixture into a drying device, wherein the drying temperature is 105 ℃, and the drying time is 3-6 h;
(5) roasting and loading: heating the dried precursor zinc carbonate-calcined kaolin mixture to 350-550 ℃ by adopting a roasting device at the heating rate of 10-15 ℃/min in an air environment, and preserving the heat for 1-3 h to obtain the calcined kaolin loaded nano ZnO composite anti-ultraviolet agent.
The calcined kaolin is dehydrated kaolin prepared by taking kaolin as a raw material through high-temperature calcination, and the main phase of the calcined kaolin is dehydrated kaolinite, namely metakaolinite; the metakaolin has Al as theoretical chemical component2O345.9%,SiO254.1 percent, the phase characteristic of the crystal is an amorphous phase, and the X-ray powder crystal diffraction spectrum of the crystal is a dispersed steamed bun peak.
CN201910940590.9A 2019-09-30 2019-09-30 Calcined kaolin loaded nano ZnO composite anti-ultraviolet agent and preparation technology thereof Pending CN110876689A (en)

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Application publication date: 20200313