CN110864345A - Coupling type air compressor waste heat adjusting and utilizing system - Google Patents
Coupling type air compressor waste heat adjusting and utilizing system Download PDFInfo
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- CN110864345A CN110864345A CN201911310159.2A CN201911310159A CN110864345A CN 110864345 A CN110864345 A CN 110864345A CN 201911310159 A CN201911310159 A CN 201911310159A CN 110864345 A CN110864345 A CN 110864345A
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- air
- air compressor
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- tank
- heat pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/18—Hot-water central heating systems using heat pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
- F04B39/066—Cooling by ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
- F24D19/1006—Arrangement or mounting of control or safety devices for water heating systems
- F24D19/1066—Arrangement or mounting of control or safety devices for water heating systems for the combination of central heating and domestic hot water
- F24D19/1072—Arrangement or mounting of control or safety devices for water heating systems for the combination of central heating and domestic hot water the system uses a heat pump
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/12—Hot water central heating systems using heat pumps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/52—Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency
Abstract
The invention relates to a coupling type air compressor waste heat adjusting and utilizing system, in particular to a technical method for solving the problem of difficulty in waste heat recovery caused by discontinuous operation of air compressors, waste heat recovery combined by multiple air compressors, auxiliary dehumidification of compressed air, waste heat recovery of an air cooling air compressor, a liquid cooling air compressor and a compressed air tank, and utilization of the recovered waste heat for preparing hot water for production and life and heating water in winter.
Description
Technical Field
The invention belongs to the field of waste heat recovery, and relates to waste heat regulation and recovery of an air cooling and liquid cooling air compressor and a compressed air tank.
Background
The air compressor is a common device in industrial production, has wide application, and is commonly used as a power source such as: pneumatic tool, article conveying, door and window are opened and close, material stirring, spray paint etc. and the air compressor machine passes through the electric drive during operation, can produce a large amount of heats at the air compressor machine operation in-process, need cool off equipment through modes such as fan, liquid circulation, guarantee the normal operating of equipment, and the emission of these heats is the serious waste to the energy. In order to ensure production safety, large industrial enterprises can use air compressors with various heat dissipation forms, and meanwhile, compressed air for production needs to be filtered and dehumidified at low temperature, so that the production process requirements are met, the operation of the air compressors is discontinuous and does not operate continuously, when the pressure of a pressure tank reaches a pressure value, equipment is shut down, and discontinuous waste heat cannot be applied and used for supplying heat.
Disclosure of Invention
The invention aims at the discontinuous operation of the air compressors and the waste heat recovery of the combined use of a plurality of air compressors, and simultaneously carries out auxiliary dehumidification on the compressed air, thereby achieving the waste heat recovery of the air cooling air compressor, the liquid cooling air compressor and the compressed air tank, and the recovered waste heat is used for preparing hot water for production and life and heating water in winter.
The system is realized by an air-cooled air compressor machine room (the machine room comprises an air-cooled air compressor unit, an air source heat pump and a ventilation duct), a liquid-cooled air compressor unit, a cooling tower, a compressed air tank (the compressed air tank comprises a tank cavity, a cooling pipe, an antifreezing solution cavity, a drain valve, a water collecting box, a gas conveying pipe and an antifreezing solution pressure gauge), a water source heat pump, a valve group, a water collecting and distributing node, a process controller and a heat exchanger (used for oil cooling or non-water liquid isolated heat exchange); each air cooling air compressor and each liquid cooling air compressor need independently set up operating pressure, and the high temperature of water source heat pump and air source heat pump preparation is collected through water collecting and distributing node, and the high-pressure air that air cooling air compressor and liquid cooling air compressor prepared collects in the compressed air jar through the gas transmission pipeline.
The air cooling air compressor machine room seals most ventilation ducts in winter to store heat, utilizes the air source heat pump to recover the heat released by the air cooling air compressor, opens the ventilation ducts in a proper amount when the indoor temperature exceeds 40 ℃ in winter, quickly cools, closes most ventilation ducts when the indoor temperature is lower than 35 ℃, keeps the indoor temperature, opens all ventilation ducts in summer, and cools through natural temperature.
The compressed air tank is a double-layer tank body, the outer layer of the double-layer tank body is an antifreezing solution cavity, an antifreezing solution is simultaneously injected into the antifreezing solution cavity through a cooling pipe, a pressure gauge is arranged for observing the pressure of the antifreezing solution, the water source heat pump absorbs the temperature of air in the compressed air tank to reduce the temperature to 7 ℃ so as to enable the temperature to be close to a condensation point, the operation load of the heat pump is reduced while recovering compressed air, the condensation point of the compressed air is 2-5 ℃, the temperature is absorbed to 7 ℃, the operation load of a compressed air dehumidifier is reduced, and when the temperature in the air tank is lower than 7 ℃, a valve group of the compressed air tank is cut off.
The anti-freezing liquid in the anti-freezing liquid cavity of the compressed air tank is in a normal pressure state, so that the water pressure is lower than the pressure of the compressed air in the compressed air tank, the leakage problem cannot occur, and when the tank body is broken, the compressed air can ensure that the anti-freezing liquid cannot flow into the tank cavity.
Every two air-cooled air compressors and every two liquid-cooled air compressors are in one group, and a first group of air-cooled air compressors and a second group of liquid-cooled air compressors and a third group of liquid-cooled air compressors are respectively provided with working pressure of 0.5MPa-0.6MPa, 0.6MPa-0.7MPa and 0.7MPa-0.9MPa, so that the air compressors work step by step according to the pressure in the compressed air tank and continuously run, the shutdown caused by full air storage of the compressed air tank is avoided, and the stable operation of the waste heat recovery equipment is realized.
When monitoring that a high gas consumption process is to be carried out, the process controller transmits signals to the air cooling air compressor and the liquid cooling air compressor in advance, removes pressure limitation, carries out full-load operation, and restores the pressure limitation of the air cooling air compressor and the liquid cooling air compressor in advance before the high gas consumption process is finished, so that the phenomenon that the air compressor is stopped due to the fact that a compressed air tank is fully stored due to the full-load operation of the air compressor is avoided.
The heat source of the water source heat pump is cooling circulating liquid of the liquid cooling air compressor and the compressed air tank, waste heat is recovered after the cooling circulating liquid is collected through the water collecting node and is used as source water supply, cooled source return water is respectively sent back to the compressed air tank and the liquid cooling air compressor through the water distributing node, hot water prepared by high-temperature water supply and the air source heat pump is collected through the water collecting node and is used for heat supply, and return water after heat supply respectively returns to the air source heat pump and the water source heat pump through the water distributing node to be heated again, so that.
When the high gas consumption process is started, the recovery temperature of the water source heat pump is increased, when the waste heat is too large, the operation power of the air source heat pump is reduced, the ventilation duct is opened, and the air cooling air compressor is naturally used for heat dissipation.
The invention has the beneficial effects that:
1. the possibility of stopping the air compressor is reduced by adjusting the working pressure of the air-cooled air compressor and the working pressure of the liquid-cooled air compressor under different conditions.
2. The condition that air pressure and air quantity are insufficient is effectively avoided by monitoring the production process, and meanwhile, when the high-air-consumption process is stopped, the pressure control of the air compressor is restored in advance, so that the running time of the air compressor is prolonged, and the air compressor is used as a second means for preventing the air compressor from stopping.
Drawings
FIG. 1 is a diagram of an example of the structure of the present invention in FIG. 1.
FIG. 2 is a diagram of an exemplary structure of the present invention in FIG. 2.
As shown therein: 1. an air cooling air compressor machine room (1-1. machine room outer wall, 1-2. ventilation duct, 1-3. air cooling air compressor 1, 1-4. air cooling air compressor 2, 1-5. air cooling air compressor 3, 1-6. air source heat pump), 2. liquid cooling air compressor set (2-1. liquid cooling air compressor 1, 2-2. liquid cooling air compressor 2, 2-3. liquid cooling air compressor 3), 3. cooling tower, 4. compressed air tank (4-1. tank cavity, 4-2. cooling pipe, 4-3. antifreeze cavity, 4-4. drain valve 1, 4-5. water collecting box, 4-6. drain valve 2, 4-7. gas pipe, 4-8. antifreeze pressure gauge, 5. water source heat pump, 6. pump 1, 7. pump 2, 8. valve set 1, 9, valve bank 2, 10, valve bank 3, 11, valve bank 4, 12, gas collecting pipe, 13, water collecting node 1, 14, water distributing node 1, 15, water collecting node 2, 16, water distributing node 2, 17, process controller, 18, source return water, 19, source supply water, 20, hot water supply water 1, 21, hot water return water 1, 22, hot water supply water 2, 23, hot water return water 2, 24, pump 3, 25 and heat exchanger.
Detailed Description
The invention is further described below with reference to the figures and examples.
The first embodiment.
As shown in fig. 1:
the air-cooled air compressor machine room comprises an air-cooled air compressor machine room (1), and is characterized in that a ventilation channel (1-2) is arranged on the outer wall (1-1) of the machine room of the air-cooled air compressor machine room (1) and used for adjusting the temperature of the machine room and feeding air, the air-cooled air compressor machine (1-3) is arranged inside the machine room, the working pressure is 0.5-0.6 MPa, the air-cooled air compressor machine (2 (1-4) is used for working pressure of 0.6-0.7 MPa, the air-cooled air compressor machine (3-5) is used for working pressure of 0.7-0.9 MPa, and an.
The liquid cooling air compressor unit (2) comprises a liquid cooling air compressor (2-1), a working pressure of 0.5MPa-0.6MPa, a liquid cooling air compressor (2-2), a working pressure of 0.6MPa-0.7MPa, a liquid cooling air compressor (3) (2-3) and a working pressure of 0.7MPa-0.9 MPa. The cooling tower (3) is used for dissipating heat of the liquid cooling air compressor unit (2) in summer.
The compressed air tank (4) is used for storing compressed air produced by the air-cooled air compressor unit and the liquid-cooled air compressor unit (2) and collecting the compressed air through the gas collecting pipe (12), the shell of the compressed air tank (4) is double-layer to form an antifreezing solution cavity (4-3), antifreezing solution is injected into the cavity, the inner disk of the antifreezing solution cavity (4-3) is provided with the cooling pipe (4-2), an antifreezing solution pressure gauge (4-8) is arranged for the antifreezing solution cavity (4-3), the bottom of the tank cavity (4-1) is provided with the drain valve 1(4-4), the water collecting box (4-5) and the drain valve 2(4-6), the drain valve 1(4-4) is opened firstly during drainage to enable water in the tank cavity (4-1) to flow into the water collecting box (4-5), and the drain valve 1(4-4) is closed after the water in the tank is collected by the water collecting, the drain valve 2(4-6) is opened to drain the water in the compressed air tank (4).
The heat source of the water source heat pump (5) is cooling circulating liquid of the liquid cooling air compressor (2) and the compressed air tank (4), the pump (6) is used for circulating, waste heat is recovered after being collected through the water collecting node 1(13) to be used as source water supply (19), and the cooled source return water (18) is respectively sent back to the compressed air tank (4) and the liquid cooling air compressor (2) through the water distributing node 1 (14). Hot water supply 1(20) prepared by the water source heat pump (5) and hot water supply 2(22) prepared by the air source heat pump (1-6) are collected through the water collection node 2(15) by utilizing the circulation of the pump 2(7) for supplying heat, return water after heat supply passes through the water distribution node 2(16), hot water return water 2(23) and hot water return water 1(21) respectively return to the air source heat pump (1-6) and the water source heat pump (5) for heating again, and the circulation is completed.
The valve group 1(8) is used for controlling the flow of the air source heat pump (1-6), when the amount of residual heat recovered by the water source heat pump (5) is sufficient, the air source heat pump (1-6) is reduced, the valve group 2(9) is used for closing the cooling tower (3) in winter to enable cooling liquid to circulate to the water source heat pump (5), the valve group 3(10) is used for closing the low-temperature heat source circulation of the water source heat pump (5), and the valve group 4(11) is used for adjusting the temperature of the residual heat recovered by the compressed air tank (4).
Example two.
As shown in fig. 2:
the air-cooled air compressor machine room comprises an air-cooled air compressor machine room (1), and is characterized in that a ventilation channel (1-2) is arranged on the outer wall (1-1) of the machine room of the air-cooled air compressor machine room (1) and used for adjusting the temperature of the machine room and feeding air, the air-cooled air compressor machine (1-3) is arranged inside the machine room, the working pressure is 0.5-0.6 MPa, the air-cooled air compressor machine (2 (1-4) is used for working pressure of 0.6-0.7 MPa, the air-cooled air compressor machine (3-5) is used for working pressure of 0.7-0.9 MPa, and an.
The liquid cooling air compressor unit (2) comprises a liquid cooling air compressor (2-1), a working pressure of 0.5MPa-0.6MPa, a liquid cooling air compressor (2-2), a working pressure of 0.6MPa-0.7MPa, a liquid cooling air compressor (3) (2-3) and a working pressure of 0.7MPa-0.9 MPa. The cooling tower (3) is used for dissipating heat of the liquid cooling air compressor unit (2) in summer.
The compressed air tank (4) is used for storing compressed air produced by the air-cooled air compressor unit and the liquid-cooled air compressor unit (2) and collecting the compressed air through the gas collecting pipe (12), the shell of the compressed air tank (4) is double-layer to form an antifreezing solution cavity (4-3), antifreezing solution is injected into the cavity, the inner disk of the antifreezing solution cavity (4-3) is provided with the cooling pipe (4-2), an antifreezing solution pressure gauge (4-8) is arranged for the antifreezing solution cavity (4-3), the bottom of the tank cavity (4-1) is provided with the drain valve 1(4-4), the water collecting box (4-5) and the drain valve 2(4-6), the drain valve 1(4-4) is opened firstly during drainage to enable water in the tank cavity (4-1) to flow into the water collecting box (4-5), and the drain valve 1(4-4) is closed after the water in the tank is collected by the water collecting, the drain valve 2(4-6) is opened to drain the water in the compressed air tank (4).
The heat exchanger (25) is used for isolating oil or other cooling media of the liquid cooling air compressor unit (2) and circulating the media by using the pump (6).
The heat source of the water source heat pump (5) is cooling circulating liquid of the heat exchanger (25) and the compressed air tank (4), the cooling circulating liquid is circulated by the pump (24), the cooling circulating liquid is collected by the water collection node 1(13) and then is recycled as source water supply (19), and the cooled source return water (18) is respectively sent back to the heat exchanger (5) and the liquid cooling air compressor (2) by the water distribution node 1 (14). Hot water supply 1(20) prepared by the water source heat pump (5) and hot water supply 2(22) prepared by the air source heat pump (1-6) are collected through the water collection node 2(15) by utilizing the circulation of the pump 2(7) for supplying heat, return water after heat supply passes through the water distribution node 2(16), hot water return water 2(23) and hot water return water 1(21) respectively return to the air source heat pump (1-6) and the water source heat pump (5) for heating again, and the circulation is completed.
The valve group 1(8) is used for controlling the flow of the air source heat pump (1-6), when the amount of residual heat recovered by the water source heat pump (5) is sufficient, the air source heat pump (1-6) is reduced, the valve group 2(9) is used for closing the cooling tower (3) in winter to enable cooling liquid to circulate to the water source heat pump (5), the valve group 3(10) is used for closing the low-temperature heat source circulation of the water source heat pump (5), and the valve group 4(11) is used for adjusting the temperature of the residual heat recovered by the compressed air tank (4).
The present invention is not limited to the embodiment, and any equivalent idea or change within the technical scope of the present invention is to be regarded as the protection scope of the present invention.
Claims (6)
1. Coupled air compressor machine waste heat regulation utilizes system, its characterized in that:
the system comprises an air-cooled air compressor machine room (1), a liquid-cooled air compressor unit (2), a cooling tower (3), a compressed air tank (4), a water source heat pump (5), a valve bank, a water collecting and distributing node, a process controller (17) and a heat exchanger (25); working pressure is required to be independently set for each air-cooled air compressor and each liquid-cooled air compressor, high temperature prepared by the water source heat pump (5) and the air source heat pump (1-6) is collected through the water collecting and distributing node, and high-pressure air prepared by the air-cooled air compressors and the liquid-cooled air compressors is collected into the compressed air tank (4) through the air collecting pipe (12);
the air-cooling air compressor machine room comprises a machine room outer wall (1-1) and a plurality of ventilation ducts (1-2), equipment in the machine room comprises 3 air-cooling air compressors (1-3), (1-4) and (1-5) and an air source heat pump (1-6), and the technology at least needs to use three or more air-cooling air compressor units and three or more liquid-cooling air compressor units to carry out coupling type waste heat regulation and utilization;
the compressed air tank (4) comprising at least: a tank cavity (4-1) and a cooling pipe (4-2) are coiled in an antifreezing solution cavity (4-3), the top of the antifreezing solution cavity (4-3) is provided with an antifreezing solution pressure gauge (4-8), the bottom of a compressed air tank (4) is provided with a drain valve 1(4-4), the bottom of the drain valve (4-4) is connected with a water collecting box (4-5), the bottom of the water collecting box is provided with a drain valve 2(4-6), and the top of the compressed air tank (4) is provided with a gas conveying pipe (4-7);
the anti-freezing liquid pressure gauge (4-8) is used for observing the pressure of anti-freezing liquid, the water source heat pump (5) absorbs the temperature of air in the compressed air tank (4) to reduce the temperature to 7 ℃ so that the temperature is close to a condensation point, the operation load of the water source heat pump (5) is reduced while compressed air is recovered, the condensation point of the compressed air is 2-5 ℃, the temperature is absorbed to 7 ℃, the operation load of a compressed air dehumidifier is reduced, and when the temperature in the air tank is lower than 7 ℃, a valve group 4(11) of the compressed air tank (4) is cut off to avoid the reduction of the operation efficiency of the water source heat pump (5).
2. The coupled air compressor waste heat utilization system of claim 1, wherein: every two air-cooled air compressors and every two liquid-cooled air compressors are in one group, and a first group of air-cooled air compressors and a second group of liquid-cooled air compressors and a third group of liquid-cooled air compressors are respectively provided with working pressure of 0.5MPa-0.6MPa, 0.6MPa-0.7MPa and 0.7MPa-0.9MPa, so that the air compressors work step by step according to the pressure in the compressed air tank (4) to continuously run, the shutdown caused by air storage of the compressed air tank (4) is avoided, and the stable operation of the waste heat recovery equipment is realized.
3. The coupled air compressor waste heat utilization system of claim 1, wherein: when monitoring that a high-gas-consumption process is required, the process controller (17) transmits signals to the air-cooled air compressor and the liquid-cooled air compressor in advance, removes pressure limitation, performs full-load operation, and recovers the pressure limitation of the air-cooled air compressor and the liquid-cooled air compressor in advance before the high-gas-consumption process is finished, so that the problem that the air compressor is stopped because the compressed air tank (4) is fully stored due to the full-load operation of the air compressor is avoided, and a water source heat pump (5) is not available to heat and influences the preparation of hot water;
when the high gas consumption process is started, the recovery temperature of the water source heat pump (4) is increased, when the waste heat is too large, the operation power of the air source heat pump (1-6) is reduced, the ventilation duct (1-2) is opened, and the heat is naturally dissipated by the air cooling air compressor.
4. The coupling type air compressor waste heat adjusting and utilizing system according to claim 1, characterized in that: the heat source of the water source heat pump (5) is cooling circulating liquid of the liquid cooling air compressor and the compressed air tank, waste heat is recovered after the waste heat is collected through the water collection node 1(13) and is used as source water supply, cooled source return water is respectively sent back to the compressed air tank (4) and the liquid cooling air compressor unit (2) through the water distribution node 1(14), high-temperature water supply and hot water prepared by the air source heat pump (1-6) are collected through the water collection node 2(15) and are used for heat supply, the return water after heat supply respectively returns to the air source heat pump (1-6) and the water source heat pump (5) through the water distribution node 2(16) to be heated again, and circulation is completed.
5. The coupling type air compressor waste heat adjusting and utilizing system according to claim 1, characterized in that: the antifreeze in the antifreeze cavity (4-3) of the compressed air tank (4) is in a normal pressure state, so that the water pressure is lower than the pressure of the compressed air in the compressed air tank (4), the leakage problem cannot occur, and when the tank body is broken, the compressed air can ensure that the antifreeze cannot flow into the tank cavity (4-1).
6. The coupling type air compressor waste heat adjusting and utilizing system according to claim 1, characterized in that: the air cooling air compressor machine room (1) is used for sealing most ventilation channels in winter to store heat, the heat released by the air cooling air compressor is recovered by using the air source heat pump (1-6), when the indoor temperature exceeds 40 ℃ in winter, the ventilation channels (1-2) are opened in a proper amount for rapid cooling, when the indoor temperature is lower than 35 ℃, most ventilation channels are closed to keep the indoor temperature, and all ventilation channels (1-2) are opened in summer to cool through natural temperature.
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