Auxiliary equipment for track laying
Technical Field
The invention relates to the technical field of track laying, in particular to auxiliary equipment for track laying.
Background
The rail laying is to lay the rail panel (the length of one rail) assembled in the rail panel assembly base on a track bed, the whole laying work consists of the links of assembling, transporting and laying the rail panel, transporting and laying ballast and the like, the rail transit is a long-history transportation mode, the rail transit becomes a main transportation and trip mode of human beings because of large transportation capacity, safety and reliability after the human beings appear and use, the rail transit firstly needs to lay the rail, the laying of the rail is practiced and improved for many years, all aspects of technology are very mature and reliable, but with the continuous progress of the rail technology and the technology in other fields, especially the invention and the use of high-speed trains in various countries in the world in recent years, the higher the original requirement on the rail laying of the rail transit is required, and particularly when the rail is laid and installed, the material is required to be taken and placed by a special crane, the rails are assembled, in the prior art, the rails needing to be installed are difficult to take and place through a special crane, the rails which are easy to grab are inclined in the material taking process, therefore, the rails cannot be conveyed to a needed position to carry out material placing, the labor force needs to be increased through manual later-stage adjustment, and therefore the auxiliary equipment for laying the rails is provided, and the problems are solved conveniently.
Disclosure of Invention
The invention aims to provide auxiliary equipment for laying a track, which can stably pick and place the track, can be accurately placed at a required position and improves laying efficiency.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an auxiliary assembly for track is laid, including the car hopper, still include lifting unit, blowing locating component, the level moves the material subassembly and gets the material subassembly, lifting unit sets up the top at the car hopper, lifting unit is including the lifter plate that is the level setting, blowing locating component fixed mounting is at the top of lifter plate, blowing locating component includes two and is used for holding orbital positioning jig that holds, two hold positioning jig symmetry and the interval sets up the top at the lifter plate, the level moves the material subassembly and sets up the top that holds positioning jig at two, the level moves the material subassembly and includes a horizontal shifting board that can horizontal migration, it is horizontal fixed mounting in the bottom of horizontal shifting board to get the material subassembly, it includes four clamping jaws that are the rectangle and distribute and can snatch the track and go up and down to get the material subassembly.
Preferably, every it is cavity cuboid structure to hold positioning jig, and two are holding positioning jig and are vertical fixed mounting respectively at the top of lifter plate, and every top that holds positioning jig is open structure, and every one end that holds positioning jig all is equipped with the feed inlet, and every both sides both ends that hold positioning jig are equipped with respectively and are used for dodging the rectangle that every clamping jaw removed and dodge the incision.
Preferably, it still includes cavity moving frame and two rotatory bull sticks to get the material subassembly, moving frame is that the level is located two tops that hold positioning jig, two rotatory bull sticks are the level respectively and the interval sets up in moving frame's inside, two rotatory bull sticks parallel arrangement, the setting that every rotatory bull stick corresponds respectively is every hold positioning jig directly over, the both ends of every rotatory bull stick can be rotatory inside moving frame through first bearing frame respectively, be equipped with the wind-up roll with every clamping jaw one-to-one on every rotatory bull stick respectively, be equipped with the steel cable on every wind-up roll respectively, the one end of every steel cable respectively with the top fixed connection of every clamping jaw.
Preferably, the adjacent one end of two rotatory bull sticks is equipped with main synchronizing wheel and vice synchronizing wheel respectively, and main synchronizing wheel and vice synchronizing wheel pass through synchronous belt drive and connect, and one of them rotatory bull stick of two rotatory bull sticks is kept away from the one end of main synchronizing wheel and is equipped with the driving gear, and one side of driving gear is equipped with drive gear, and drive gear sets up with the driving gear meshing, and drive gear's one end is equipped with first motor, and first motor passes through first support and moving frame's inner wall fixed connection, and the output of first motor and drive gear's center department fixed connection.
Preferably, each clamping jaw comprises a hollow inverted U-shaped frame and two lifting hooks capable of contacting with a pipeline, the inverted U-shaped frame is vertically arranged, the two lifting hooks are symmetrically arranged at the lower section of the inverted U-shaped frame, the upper sections of the two lifting hooks are provided with half gears in a coin division manner, the two half gears are meshed, two ends of each half gear can be rotatably inserted into the inner wall of the inverted U-shaped frame through hinge posts respectively, a first guide gear is arranged above one half gear, two ends of the first guide gear can rotatably penetrate through the inner wall and the outer wall of the inverted U-shaped frame through a rotating rod respectively and extend outwards, one extending end of the rotating rod is provided with a second guide gear, one side of the second guide gear is provided with a second motor, the second motor is horizontally fixedly connected with the outer wall of the inverted U-shaped frame through a second support, the output end of the second motor is provided with a third guide gear, the third guide gear is meshed with the second guide gear, one side that the second motor was kept away from to the type of falling U frame is equipped with the third support, is equipped with the industry camera on the third support, and the output of industry camera sets up downwards.
Preferably, the horizontal material moving assembly further comprises a hollow horizontal frame, a threaded rod, a third motor, a screw rod slider and two second bearing seats, the horizontal frame is horizontally arranged above the two accommodating and positioning jigs, the bottom of one end of the horizontal frame is fixedly connected with each corner of the lifting plate through four fixing supports, the moving frame is horizontally positioned in the horizontal frame, the horizontal moving plate is horizontally and fixedly installed at the top of the moving frame, the two second bearing seats are respectively vertically and fixedly installed at two ends of the top of the horizontal frame, the threaded rod is horizontally arranged between the two second bearing seats, two ends of the threaded rod are respectively rotatably inserted into an inner ring of each second bearing seat and extend outwards, the screw rod slider is arranged on the threaded rod, the screw rod slider is in threaded connection with the threaded rod, and the bottom of the screw rod slider is fixedly connected with the center of the top of the horizontal moving plate, the third motor is the level and passes through fourth support and moving frame's one end fixed connection, the output of third motor and one of them end fixed connection of threaded rod.
Preferably, the two sides of the moving frame are respectively provided with a limiting rod which is horizontally arranged, the two ends of each limiting rod are respectively fixedly connected with the top of the moving frame through a fixing frame, each limiting rod is respectively provided with a limiting sleeve which can slide on the limiting rod, and one end of each limiting sleeve is respectively fixedly connected with one side of the moving frame.
Preferably, the lifting assembly comprises an automatic lifting platform, the bottom of the automatic lifting platform is fixedly mounted at the top of the car hopper, and the bottom of the lifting plate is fixedly connected with the top of the automatic lifting platform.
Preferably, the both sides of car hopper are equipped with the locating component that two intervals set up respectively, and every locating component all includes the pneumatic cylinder and supports the location leg, and the pneumatic cylinder is vertical through the lateral wall fixed connection of fifth support with the car hopper, supports the below that the location leg is located the pneumatic cylinder, supports the top of location leg and the output fixed connection of pneumatic cylinder.
Preferably, one end of the car hopper is provided with a trailer connector, and one end of the trailer connector is fixedly connected with one end of the car hopper.
Compared with the prior art, the invention has the beneficial effects that: an auxiliary device for laying rails is characterized in that each feed inlet of each prepared rail is inserted into each containing positioning jig, each rail is placed along the vertical direction of each containing positioning jig, each rectangular avoiding notch is arranged to be just used for avoiding each clamping jaw to take materials, when all the rails are placed into each containing positioning jig, an automatic lifting platform is started, the output end of the automatic lifting platform drives a material placing positioning assembly, a horizontal material moving assembly and a material taking assembly to move to a required height and stop, a moving frame moves to be above the two containing positioning jigs, a first motor is started, the first motor drives one of rotating rods to rotate, one of the rotating rods rotates through a main synchronizing wheel, the main synchronizing wheel drives an auxiliary synchronizing wheel to rotate through a synchronous belt, the auxiliary synchronizing wheel drives the other rotating rod to rotate, two rotating rods rotate simultaneously, the two rotating rods drive each winding roller to rotate respectively and drive each steel rope to drive each clamping jaw to move downwards respectively until the clamping jaws move to the position to be grabbed on each accommodating and positioning jig and stop, when each clamping jaw moves to the position in each accommodating and positioning jig and contacts with a track in the accommodating and positioning jig, a second motor is started, the second motor drives a third guide gear to rotate, the third guide gear drives a second guide gear to rotate, the second guide gear drives the rotating rods to rotate, the rotating rods drive one half gear to rotate, one half gear drives the other half gear to rotate, one end of each lifting hook respectively grabs the track, and when each clamping jaw respectively grabs the track and moves to the position to be installed through a horizontal material moving assembly, each industrial camera is arranged to identify, after each camera is aligned to a position to be installed, the track grabbed by each clamping jaw is placed through a material taking assembly, then composition is carried out, after each track is grabbed by each clamping jaw, and the track grabbed by each clamping jaw is moved to the installation position, a third motor is started, the third motor drives a threaded rod to rotate, the threaded rod drives a screw rod sliding block to horizontally move, the screw rod sliding block simultaneously drives a horizontal frame and each track grabbed by the clamping jaws to horizontally move, when the horizontal frame horizontally moves, a set limiting rod and a limiting sleeve play a role in limiting movement, when laying is required, each supporting and positioning leg is moved downwards through each hydraulic cylinder in advance, equipment is stabilized through each supporting and positioning leg, a set trailer connector can be connected through a vehicle body and moves, and the equipment can stably take and place the track, and can accurate place the position that needs, improve and lay efficiency.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is a first perspective view of a material extracting assembly according to the present invention;
FIG. 5 is a second perspective view of the reclaiming assembly of the present invention;
FIG. 6 is a top view of a jaw of the present invention;
FIG. 7 is a cross-sectional view taken along A-A of FIG. 6 of the present invention;
FIG. 8 is a schematic view of a partial three-dimensional structure of the discharge positioning assembly of the present invention;
the reference numbers in the figures are: the device comprises a car hopper 1, a lifting assembly 2, a discharging positioning assembly 3, a horizontal material moving assembly 4, a material taking assembly 5, a lifting plate 6, a containing positioning jig 7, a horizontal moving plate 8, a clamping jaw 9, a rectangular avoidance notch 10, a moving frame 11, a rotating rod 12, a winding roller 13, a steel rope 14, a main synchronizing wheel 15, an auxiliary synchronizing wheel 16, a driving gear 17, a driving gear 18, a first motor 19, an inverted U-shaped frame 20, a lifting hook 21, a half gear 22, a first guide gear 23, a second guide gear 24, a second motor 25, a third guide gear 26, an industrial camera 27, a horizontal frame 28, a threaded rod 29, a third motor 30, a lead screw slider 31, a second bearing seat 32, a limiting rod 33, a limiting sleeve 34, an automatic lifting platform 35, a positioning assembly 36, a hydraulic cylinder 37, a supporting and positioning leg 38 and a trailer connector 39.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 8, the auxiliary equipment for track laying comprises a car hopper 1, a lifting assembly 2 and a discharging positioning assembly 3, horizontal material subassembly 4 and material subassembly 5 of getting, lifting unit 2 sets up the top at car hopper 1, lifting unit 2 is including the lifter plate 6 that is the level setting, 3 fixed mounting of blowing locating component is at the top of lifter plate 6, blowing locating component 3 includes that two are used for holding orbital location tool 7 that holds, two are held the location tool 7 symmetry and the interval sets up the top at lifter plate 6, horizontal material subassembly 4 that moves sets up in two tops that hold location tool 7, horizontal material subassembly 4 that moves includes a horizontal migration board 8 that can horizontal migration, it is horizontal fixed mounting in the bottom of horizontal migration board 8 to get material subassembly 5, it includes four clamping jaws 9 that are the rectangular distribution and can snatch the track lift to get material subassembly 5.
Every it is cavity cuboid structure to hold positioning jig 7, two are held positioning jig 7 and are vertical fixed mounting respectively at the top of lifter plate 6, every top that holds positioning jig 7 is open structure, every one end that holds positioning jig 7 all is equipped with the feed inlet, every both sides both ends that hold positioning jig 7 are equipped with the rectangle that is used for dodging every clamping jaw 9 and moves respectively and dodge incision 10, every feed inlet inserts every inside that holds positioning jig 7 respectively with the track that will prepare, and make every track put along every vertical direction that holds positioning jig 7, every rectangle that sets up dodges incision 10 and just can be used for dodging every clamping jaw 9 and get the material.
Get material subassembly 5 and still include cavity moving frame 11 and two rotatory bull stick 12, moving frame 11 is that the level is located two tops that hold positioning jig 7, two rotatory bull sticks 12 are the level respectively and the interval sets up the inside at moving frame 11, two rotatory bull stick 12 parallel arrangement, setting that every rotatory bull stick 12 corresponds respectively holds positioning jig 7 directly over every, the setting that can rotate through first bearing frame respectively in moving frame 11's inside at the both ends of every rotatory bull stick 12, be equipped with respectively on every rotatory bull stick 12 with the wind-up roll 13 of every clamping jaw 9 one-to-one, be equipped with steel cable 14 on every wind-up roll 13 respectively, the one end of every steel cable 14 respectively with the top fixed connection of every clamping jaw 9.
A main synchronizing wheel 15 and an auxiliary synchronizing wheel 16 are respectively arranged at the adjacent ends of the two rotary rotating rods 12, the main synchronizing wheel 15 and the auxiliary synchronizing wheel 16 are connected through a synchronous belt in a transmission way, one end of one rotary rotating rod 12, far away from the main synchronizing wheel 15, of the two rotary rotating rods 12 is provided with a driving gear 17, one side of the driving gear 17 is provided with a driving gear 18, the driving gear 18 is meshed with the driving gear 17, one end of the driving gear 18 is provided with a first motor 19, the first motor 19 is fixedly connected with the inner wall of the moving frame 11 through a first support, the output end of the first motor 19 is fixedly connected with the center of the driving gear 18, the moving frame 11 moves to the upper part of the two accommodating and positioning jigs 7, the first motor 19 is started, the first motor 19 drives one rotary rotating rod 12 to rotate, one rotary rotating rod 12 rotates through the main synchronizing wheel 15, the main synchronizing wheel 15 drives the auxiliary synchronizing wheel, the auxiliary synchronizing wheel 16 drives another rotating rod 12 to rotate, so that the two rotating rods 12 rotate simultaneously, the two rotating rods 12 drive each wind-up roll 13 to rotate respectively, and drive each steel rope 14 to drive each clamping jaw 9 to move downwards until the clamping jaw 9 is moved to a position on each accommodating and positioning jig 7 to be grabbed and stopped.
Each clamping jaw 9 comprises a hollow inverted U-shaped frame 20 and two lifting hooks 21 capable of contacting with a pipeline, the inverted U-shaped frame 20 is vertically arranged, the two lifting hooks 21 are symmetrically arranged at the lower section of the inverted U-shaped frame 20, the upper sections of the two lifting hooks 21 are provided with half gears 22 in coins, the two half gears 22 are meshed, two ends of each half gear 22 can be rotatably inserted into the inner wall of the inverted U-shaped frame 20 through hinge posts respectively, a first guide gear 23 is arranged above one half gear 22, two ends of the first guide gear 23 can rotatably penetrate through the inner wall and the outer wall of the inverted U-shaped frame 20 through rotating rods respectively, a second guide gear 24 is arranged at one extending end of each rotating rod, a second motor 25 is arranged at one side of the second guide gear 24, the second motor 25 is fixedly connected with the outer wall of the inverted U-shaped frame 20 through a second support horizontally, a third guide gear 26 is arranged at the output end of the second motor 25, a third guide gear 26 is meshed with the second guide gear 24, a third support is arranged on one side of the inverted-U-shaped frame 20 away from the second motor 25, an industrial camera 27 is arranged on the third support, the output end of the industrial camera 27 is arranged downwards, when each clamping jaw 9 moves into each accommodating and positioning jig 7 and contacts with a track in the accommodating and positioning jig 7, the second motor 25 is started, the second motor 25 drives the third guide gear 26 to rotate, the third guide gear 26 drives the second guide gear 24 to rotate, the second guide gear 24 drives a rotating rod to rotate, the rotating rod drives one half gear 22 to rotate, one half gear 22 drives the other half gear 22 to rotate, so that one end of each lifting hook 21 respectively grabs the track, and when each clamping jaw 9 respectively grabs the track and moves to a position to be installed through the horizontal material moving component 4, every industry camera 27 that sets up discerns, after every camera has aimed at the position that needs the installation, and the track that every clamping jaw 9 will be snatched by again through getting material subassembly 5 carries out the blowing, and is compound afterwards.
The horizontal material moving component 4 further comprises a hollow horizontal frame 28, a threaded rod 29, a third motor 30, a screw rod sliding block 31 and two second bearing seats 32, wherein the horizontal frame 28 is horizontally arranged above the two accommodating and positioning jigs 7, the bottom of one end of the horizontal frame 28 is fixedly connected with each corner of the lifting plate 6 through four fixing supports, the moving frame 11 is horizontally arranged in the horizontal frame 28, the horizontal moving plate 8 is horizontally and fixedly arranged at the top of the moving frame 11, the two second bearing seats 32 are respectively vertically and fixedly arranged at two ends of the top of the horizontal frame 28, the threaded rod 29 is horizontally arranged between the two second bearing seats 32, two ends of the threaded rod 29 can be respectively and rotatably inserted into the inner ring of each second bearing seat 32 and extend outwards, the screw rod sliding block 31 is arranged on the threaded rod 29, and the screw rod sliding block 31 is in threaded connection with the threaded rod 29, the bottom of lead screw slider 31 and the top center department fixed connection of horizontal migration board 8, third motor 30 is the level and passes through the fourth support and the one end fixed connection of moving frame 11, the output of third motor 30 and one of them end fixed connection of threaded rod 29, after every track is snatched respectively to every clamping jaw 9, and when the position that needs to remove to the installation, start third motor 30, third motor 30 drives threaded rod 29 rotatory, threaded rod 29 drives lead screw slider 31 and carries out horizontal migration, lead screw slider 31 drives horizontal frame 28 and every track that is snatched by clamping jaw 9 simultaneously and carries out horizontal migration.
The both sides of moving frame 11 are equipped with the gag lever post 33 that is the level setting respectively, and the top fixed connection of mount and moving frame 11 is passed through respectively at the both ends of every gag lever post 33, are equipped with gliding stop collar 34 on every gag lever post 33 respectively, and the one end of every stop collar 34 respectively with one side fixed connection of moving frame 11, when horizontal frame 28 carries out horizontal migration, the gag lever post 33 and the stop collar 34 that set up play limiting displacement's effect.
Lifting unit 2 includes automatic lifting platform 35, and automatic lifting platform 35's bottom fixed mounting is at the top of car hopper 1, the bottom of lifter plate 6 and automatic lifting platform 35's top fixed connection, and when every was placed respectively to all tracks and held positioning jig 7, at this moment started automatic lifting platform 35, and the output through automatic lifting platform 35 drives blowing positioning assembly 3, the level moves material subassembly 4 and gets material subassembly 5 and remove the highly stopping to needs.
The both sides of car hopper 1 are equipped with two locating component 36 that the interval set up respectively, every locating component 36 all includes pneumatic cylinder 37 and supports location leg 38, pneumatic cylinder 37 is vertical through the lateral wall fixed connection of fifth support with car hopper 1, support location leg 38 and be located the below of pneumatic cylinder 37, support the top of location leg 38 and the output fixed connection of pneumatic cylinder 37, when needs are laid, in advance with every support location leg 38 through every pneumatic cylinder 37 downstream, make equipment stabilize through every support location leg 38.
One end of the hopper 1 is provided with a trailer connector 39, one end of the trailer connector 39 is fixedly connected with one end of the hopper 1, and the provided trailer connector 39 can be connected and moved through a vehicle body.
The working principle is as follows: inserting each feed inlet of each prepared track into each containing positioning jig 7 respectively, placing each track along the vertical direction of each containing positioning jig 7, arranging each rectangular avoiding notch 10 just for avoiding each clamping jaw 9 to take materials, starting an automatic lifting platform 35 when all the tracks are placed in each containing positioning jig 7 respectively, driving a material placing and positioning component 3, a horizontal material moving component 4 and a material taking component 5 to move to a required height through the output end of the automatic lifting platform 35 to stop, moving a moving frame 11 to the upper part of the two containing positioning jigs 7, starting a first motor 19, driving one rotating rod 12 to rotate by the first motor 19, driving one rotating rod 12 to rotate through a main synchronizing wheel 15, driving a secondary synchronizing wheel 16 to rotate through a synchronous belt by the main synchronizing wheel 15, driving the other rotating rod 12 to rotate by the secondary synchronizing wheel 16, the two rotating rods 12 are made to rotate simultaneously, the two rotating rods 12 respectively drive each winding roller 13 to rotate and respectively drive each steel rope 14 to drive each clamping jaw 9 to move downwards until the clamping jaws 9 are moved to the positions to be grabbed on each accommodating and positioning jig 7 and stop, when each clamping jaw 9 moves to the position in each accommodating and positioning jig 7 and contacts with the track in the accommodating and positioning jig 7, the second motor 25 is started, the second motor 25 drives the third guide gear 26 to rotate, the third guide gear 26 drives the second guide gear 24 to rotate, the second guide gear 24 drives the rotating rods to rotate, the rotating rods drive one of the half gears 22 to rotate, one of the half gears 22 drives the other half gear 22 to rotate, so that one end of each lifting hook 21 respectively grabs the track, and when each clamping jaw 9 respectively grabs the track and moves to the position to be installed through the horizontal material moving assembly 4, each industrial camera 27 is arranged for identification, after each camera is aligned to a position to be installed, the rail grabbed by each clamping jaw 9 is discharged through the material taking assembly 5, and then compounding is carried out, after each clamping jaw 9 respectively grabs each rail and needs to move to the installation position, the third motor 30 is started, the third motor 30 drives the threaded rod 29 to rotate, the threaded rod 29 drives the screw rod sliding block 31 to horizontally move, the screw rod sliding block 31 simultaneously drives the horizontal frame 28 and each rail grabbed by the clamping jaw 9 to horizontally move, when the horizontal frame 28 horizontally moves, the arranged limiting rod 33 and the limiting sleeve 34 play a role in limiting movement, when laying is needed, each supporting and positioning leg 38 downwards moves through each hydraulic cylinder 37 in advance, and the equipment is stabilized through each supporting and positioning leg 38, the trailer coupler 39 is provided to be capable of being coupled to and moved by the vehicle body.