CN110863123A - Copper alloy formula for manufacturing bottle tongs - Google Patents
Copper alloy formula for manufacturing bottle tongs Download PDFInfo
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- CN110863123A CN110863123A CN201911198412.XA CN201911198412A CN110863123A CN 110863123 A CN110863123 A CN 110863123A CN 201911198412 A CN201911198412 A CN 201911198412A CN 110863123 A CN110863123 A CN 110863123A
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- bottle
- copper alloy
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- copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Table Devices Or Equipment (AREA)
Abstract
The invention discloses a copper alloy formula for manufacturing bottle tongs, which comprises the following components: the bottle clamp comprises nickel, zinc, manganese, aluminum, iron, silicon and copper, wherein the copper alloy formula for manufacturing the bottle clamp comprises the following components in percentage by weight: 1-5% of nickel, 34-40% of zinc, 0.05-0.2% of manganese, 1-6% of aluminum, 0.5-2.5% of iron, 0.5-2.5% of silicon and the balance of copper. The heat-conducting property of the copper alloy is increased, so that the copper alloy is not easy to crack when clamping a high-temperature glass bottle, the mechanical property of the bottle clamp is increased, the bottle clamp is not deformed due to long-term high-strength mechanical operation, the corrosion resistance of the bottle clamp is increased, the oxidation resistance of the bottle clamp is improved, and the clamped glass bottle and the glass bottle cannot be scrapped due to rust.
Description
Technical Field
The invention relates to a copper alloy formula for manufacturing bottle tongs.
Background
Bottle tongs are used primarily in the production of glass bottles and cans by gripping blow molded glass bottles from a mold onto a conveyor. The earliest clamps were bent into a loop with iron wire and the glass bottles and cans were manually gripped by the worker. Later through technological developments, glass production entered automated pipeline stages. In order to meet the automation requirements, initially steel bottle tongs are mounted on an automated mechanical arm to clamp glass bottles. The disadvantages are: bottle tongs made of steel are easy to rust; the glass bottle can is easy to burst when being clamped by a steel bottle clamp; the steel bottle tongs have short service life and need to be frequently replaced by workers, so that the labor cost of enterprises is increased; and then, the bottle tongs are made of copper alloy materials such as nickel-white copper, aluminum bronze and the like, although the mechanical property and the corrosion resistance are far better than those of steel bottle tongs, the price of raw materials is too high, and the product is difficult to popularize.
Disclosure of Invention
The technical problem mainly solved by the invention is to provide a copper alloy formula for manufacturing bottle tongs, which increases the heat conductivity of copper alloy, ensures that the mouth is not easy to burst when the copper alloy clamps high-temperature glass bottles and cans, increases the mechanical property of the bottle tongs, ensures that the bottle tongs are not deformed due to long-term high-strength mechanical operation, increases the corrosion resistance of the bottle tongs, improves the oxidation resistance of the bottle tongs, and avoids the phenomenon that the clamped glass bottles and cans are scrapped due to rust.
In order to solve the technical problems, the invention adopts a technical scheme that: the copper alloy formula for manufacturing the bottle tongs comprises the following components: the bottle clamp comprises nickel, zinc, manganese, aluminum, iron, silicon and copper, wherein the copper alloy formula for manufacturing the bottle clamp comprises the following components in percentage by weight: 1-5% of nickel, 34-40% of zinc, 0.05-0.2% of manganese, 1-6% of aluminum, 0.5-2.5% of iron, 0.5-2.5% of silicon and the balance of copper.
In a preferred embodiment of the present invention, the nickel accounts for 2% by weight.
In a preferred embodiment of the present invention, the zinc accounts for 36% by weight.
In a preferred embodiment of the present invention, the manganese accounts for 0.1% by weight.
In a preferred embodiment of the present invention, the aluminum accounts for 3% by weight.
In a preferred embodiment of the present invention, the iron accounts for 0.9% by weight.
In a preferred embodiment of the present invention, the silicon accounts for 1.2% by weight.
In a preferred embodiment of the present invention, the copper accounts for 56.8% by weight.
The invention has the beneficial effects that: the heat-conducting property of the copper alloy is increased, so that the copper alloy is not easy to crack when clamping a high-temperature glass bottle, the mechanical property of the bottle clamp is increased, the bottle clamp is not deformed due to long-term high-strength mechanical operation, the corrosion resistance of the bottle clamp is increased, the oxidation resistance of the bottle clamp is improved, and the clamped glass bottle and the glass bottle cannot be scrapped due to rust.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
The embodiment of the invention comprises the following steps: a copper alloy formula for manufacturing bottle tongs comprises the following components: the bottle clamp comprises nickel, zinc, manganese, aluminum, iron, silicon and copper, wherein the copper alloy formula for manufacturing the bottle clamp comprises the following components in percentage by weight: 1-5% of nickel, 34-40% of zinc, 0.05-0.2% of manganese, 1-6% of aluminum, 0.5-2.5% of iron, 0.5-2.5% of silicon and the balance of copper.
In a preferred embodiment of the present invention, the nickel accounts for 2% by weight, the zinc accounts for 36% by weight, and the copper alloy formula for manufacturing the bottle clamp specifically comprises the following components by weight: 0.1% manganese, 3% aluminum, 0.9% iron, 1.2% silicon, 56.8% copper.
On the basis of copper alloy, elements such as nickel, manganese, iron and the like are added, so that the heat-conducting property, the mechanical property and the corrosion resistance of the bottle clamp are integrally improved, and the service life of the bottle clamp is prolonged.
The processing process sequentially comprises smelting, casting, milling machine processing, engraving machine processing, lathe processing, polishing, lettering, quality inspection and finished product processing; wherein, the smelting is to put the copper alloy into a smelting furnace for heating and melting for rough smelting, and then add a copper alloy refining deslagging agent with the mass fraction of 0.3 percent into the metal solution after the rough smelting is finished; the casting is to inject the refined metal solution into a casting system; wherein the casting speed is 1.4m/s, the casting temperature is 942 ℃, the casting is cleaned after the casting is finished, and finally, a riser is cut, and the subsequent steps are conventional production processes.
The invention relates to a copper alloy formula for manufacturing bottle tongs, which increases the heat conducting property of the copper alloy, so that the bottle tongs are not easy to open when clamping a high-temperature glass bottle, increases the mechanical property of the bottle tongs, prevents the bottle tongs from deforming due to long-term high-strength mechanical operation, increases the corrosion resistance of the bottle tongs, improves the oxidation resistance of the bottle tongs, and avoids the phenomenon that the clamped glass bottle can is scrapped due to rust.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (8)
1. A copper alloy formula for manufacturing bottle tongs is characterized in that: comprises the following components: the bottle clamp comprises nickel, zinc, manganese, aluminum, iron, silicon and copper, wherein the copper alloy formula for manufacturing the bottle clamp comprises the following components in percentage by weight: 1-5% of nickel, 34-40% of zinc, 0.05-0.2% of manganese, 1-6% of aluminum, 0.5-2.5% of iron, 0.5-2.5% of silicon and the balance of copper.
2. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the nickel accounts for 2% by weight.
3. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the zinc accounts for 36 percent by weight.
4. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the manganese accounts for 0.1 percent of the weight.
5. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the aluminum accounts for 3 percent by weight.
6. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the iron accounts for 0.9 percent by weight.
7. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the silicon accounts for 1.2 percent by weight.
8. The formulation of copper alloy for making bottle tongs according to claim 1, characterized in that: the copper accounts for 56.8% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911198412.XA CN110863123A (en) | 2019-11-29 | 2019-11-29 | Copper alloy formula for manufacturing bottle tongs |
Applications Claiming Priority (1)
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CN201911198412.XA CN110863123A (en) | 2019-11-29 | 2019-11-29 | Copper alloy formula for manufacturing bottle tongs |
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CN110863123A true CN110863123A (en) | 2020-03-06 |
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CN201911198412.XA Pending CN110863123A (en) | 2019-11-29 | 2019-11-29 | Copper alloy formula for manufacturing bottle tongs |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01252745A (en) * | 1988-03-31 | 1989-10-09 | Mitsubishi Metal Corp | Synchronous ring for speed change gear made of cu sintered alloy |
CN103403201A (en) * | 2011-02-01 | 2013-11-20 | 株式会社丰山 | Copper alloy material for seawater and method for preparing same |
JP2016132803A (en) * | 2015-01-20 | 2016-07-25 | Jマテ.カッパープロダクツ 株式会社 | Abrasion resistant copper alloy |
CN107586993A (en) * | 2017-09-05 | 2018-01-16 | 贝原合金(苏州)有限公司 | Anti- sintering cavitation copper alloy and its processing method |
-
2019
- 2019-11-29 CN CN201911198412.XA patent/CN110863123A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01252745A (en) * | 1988-03-31 | 1989-10-09 | Mitsubishi Metal Corp | Synchronous ring for speed change gear made of cu sintered alloy |
CN103403201A (en) * | 2011-02-01 | 2013-11-20 | 株式会社丰山 | Copper alloy material for seawater and method for preparing same |
JP2016132803A (en) * | 2015-01-20 | 2016-07-25 | Jマテ.カッパープロダクツ 株式会社 | Abrasion resistant copper alloy |
CN107586993A (en) * | 2017-09-05 | 2018-01-16 | 贝原合金(苏州)有限公司 | Anti- sintering cavitation copper alloy and its processing method |
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Application publication date: 20200306 |