CN110862018A - A track-laying crane with dual-purpose walking function of track and road - Google Patents
A track-laying crane with dual-purpose walking function of track and road Download PDFInfo
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- CN110862018A CN110862018A CN201911094355.0A CN201911094355A CN110862018A CN 110862018 A CN110862018 A CN 110862018A CN 201911094355 A CN201911094355 A CN 201911094355A CN 110862018 A CN110862018 A CN 110862018A
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- 230000002441 reversible effect Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/16—Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C7/00—Runways, tracks or trackways for trolleys or cranes
- B66C7/12—Devices for changing direction of travel or for transferring from one runway to another; Crossings; Combinations of tracks of different gauges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/08—Runners; Runner bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/10—Undercarriages or bogies, e.g. end carriages, end bogies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
Description
技术领域technical field
本发明涉及铁路施工设备技术领域,特别涉及一种具有轨道与道路两用行走功能的铺轨起重机。The invention relates to the technical field of railway construction equipment, in particular to a track-laying crane with a dual-purpose walking function for tracks and roads.
背景技术Background technique
遂道铺轨时,由于空间限制,希望整车体积小,运载能力强,对中精度高。在施工初始阶段,为了铺轨需要,往往架设铺助钢轨用于铺轨起重机行走,铺设辅助钢轨不仅增加施工工序,且轮压大,对遂道层面有破坏作用,行走速度也慢。纯粹轮胎式铺轨起重机,对行走地面要求高,因此需要既能轨道行驶又能轮胎行驶的铺轨起重机,以提高工作效率。When laying the track in the tunnel, due to space constraints, it is hoped that the vehicle has a small size, strong carrying capacity and high alignment accuracy. In the initial stage of construction, in order to lay the rails, the auxiliary rails are often erected for the rail-laying cranes to travel. The laying of the auxiliary rails not only increases the construction process, but also has a large wheel pressure, which has a destructive effect on the tunnel level and slows the walking speed. Pure tire-type track-laying cranes have high requirements on the walking ground, so a track-laying crane that can run on both rails and tires is required to improve work efficiency.
申请号为201610642386.5的已授权发明专利公开了一种轨行及轮行组合式隧道铺轨起重机及施工方法,包括:轨行轮组(1)、轮行轮组(2),其中:所述轨行轮组(1)的顶端活动设置有连接梁(5),所述连接梁(5)的两端设置支撑 角度可调的轮行轮组(2);其中,在进入隧道断面前,由轨行轮组支撑起重机,然后调整轮行支腿高度,并通过连 接梁调整整机跨度;将整机行驶进隧道断面,调节轮行轮组的支撑角度,使轮胎正压在管片 上从而使轮行轮组支撑受力;调整轨行支撑腿高度使轨行轮组与轨道脱离;由轮行轮组带动起重机在隧道管片内走行。The authorized invention patent with the application number of 201610642386.5 discloses a rail-travel and wheel-travel combined tunnel track-laying crane and a construction method, including: a rail-travel wheel set (1) and a wheel-travel wheel set (2), wherein: the rail The top of the traveling wheel group (1) is movably provided with a connecting beam (5), and both ends of the connecting beam (5) are provided with a wheel traveling wheel group (2) with adjustable supporting angle; The rail wheel set supports the crane, then adjust the height of the wheel support legs, and adjust the span of the whole machine through the connecting beam; drive the whole machine into the tunnel section, adjust the supporting angle of the wheel wheel set, so that the tire is positively pressed on the segment, so that the The wheel group is supported by force; the height of the rail support leg is adjusted to separate the rail wheel group from the track; the wheel group drives the crane to run in the tunnel segment.
其缺点如下:(1)其轮行轮组只能调整支撑角度,并不能水平转向,因此,调整整机跨度时,只能由轨行轮组支撑整机;(2)铺轨起重机在施工时,需要从铺轨起重机下方过车,该发明中的轨行轮组无法让出过车空间。The disadvantages are as follows: (1) The wheel group can only adjust the support angle, but cannot be turned horizontally. Therefore, when adjusting the span of the whole machine, the whole machine can only be supported by the rail wheel group; (2) During the construction of the rail-laying crane , it is necessary to pass under the rail-laying crane, and the rail wheel set in this invention cannot give up the passing space.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种具有轨道与道路两用行走功能的铺轨起重机,以解决上述的问题。本发明采用如下技术方案:The purpose of the present invention is to provide a track-laying crane with a dual-purpose running function for rails and roads, so as to solve the above-mentioned problems. The present invention adopts following technical scheme:
一种具有轨道与道路两用行走功能的铺轨起重机,包括横梁、安装在横梁下方的轮胎行走机构、安装在横梁上通过升降油缸上下垂直移动的门架、可在门架之间水平移动的移动梁,和安装在移动梁下方通过起升机构上下垂直移动的吊具,还包括使轮胎行走机构旋转的轮胎转向机构和与轮胎转向机构配合使用调节跨度的变轨机构,所述移动梁上安装有可翻转的轨道支腿和安装在轨道支腿端部的轨道轮行走机构。A rail-laying crane with dual-purpose walking functions for rails and roads includes a beam, a tire traveling mechanism installed under the beam, a gantry mounted on the beam and vertically moving up and down through a lifting oil cylinder, and a mobile that can move horizontally between the gantry. The beam, and the spreader installed under the moving beam to move vertically up and down through the hoisting mechanism, also include a tire steering mechanism for rotating the tire running mechanism and a rail change mechanism for adjusting the span in cooperation with the tire steering mechanism, and the moving beam is installed on the There are reversible track legs and a track wheel running mechanism installed at the end of the track legs.
进一步的,所述轨道支腿包括固定支腿和轨道支腿油缸,所述轨道支腿油缸的一端铰接在固定支腿上,另一端铰接连接到移动梁上,固定支腿下方滑动连接有活动支腿,固定支腿与活动支腿的内腔设有伸缩油缸,通过伸缩油缸实现活动支腿的伸出和收回操作,活动支腿底部固定连接有轨道轮行走机构。Further, the track support leg includes a fixed support leg and a track support leg oil cylinder, one end of the track support leg oil cylinder is hinged on the fixed support leg, the other end is hingedly connected to the moving beam, and a movable beam is slidably connected below the fixed support leg. The inner cavity of the outrigger, the fixed outrigger and the movable outrigger is provided with a telescopic oil cylinder, and the extension and retraction operation of the movable outrigger is realized through the telescopic oil cylinder, and the bottom of the movable outrigger is fixedly connected with a rail wheel walking mechanism.
进一步的,所述轨道轮行走机构包括固定连接在活动支腿底部的轨道轮支座、与轨道轮支座转动连接的轨道轮和驱动轨道轮转动的轨道轮电机。Further, the track wheel traveling mechanism includes a track wheel support fixedly connected to the bottom of the movable leg, a track wheel rotatably connected with the track wheel support, and a track wheel motor for driving the track wheel to rotate.
进一步的,所述移动梁为三个,两侧移动梁上安装有轨道支腿,中间移动梁下方悬挂有吊具。Further, there are three moving beams, track legs are installed on the moving beams on both sides, and a hanger is suspended under the middle moving beam.
进一步的,所述轮胎转向机构包括液压转向装置、安装在横梁底部的锁销架和限位挡块,还包括固定连接在轮胎行走机构顶部的法兰和挡边,所述锁销架和法兰配合使用,限位挡块和挡边配合使用;所述横梁侧壁上还固定连接有锁销法兰,锁销法兰内插设有与锁销架和法兰配合使用的锁销。Further, the tire steering mechanism includes a hydraulic steering device, a locking pin frame and a limit stop installed at the bottom of the beam, and also includes a flange and a rib that are fixedly connected to the top of the tire running mechanism. A locking pin flange is also fixedly connected to the side wall of the beam, and a locking pin used in cooperation with the locking pin frame and the flange is inserted into the locking pin flange.
进一步的,所述变轨机构包括变轨油缸和固定连接在两侧门架上的固定梁,移动梁两端与两侧固定梁均滑动连接,变轨油缸的一端铰接到固定梁上,另一端铰接到移动梁上。Further, the rail-changing mechanism includes a rail-changing oil cylinder and a fixed beam fixedly connected to the gantry on both sides. Hinged to the moving beam.
进一步的,所述行走机构包括轮架、通过轮轴转动连接在轮架上的轮胎和固定安装在轮架上的轮胎电机,所述轮胎电机的输出轴通过链条传动装置连接轮轴。Further, the traveling mechanism includes a wheel frame, a tire rotatably connected to the wheel frame through the wheel shaft, and a tire motor fixedly mounted on the wheel frame, and the output shaft of the tire motor is connected to the wheel shaft through a chain transmission device.
进一步的,所述起升机构为两台电动葫芦,分别安装在左侧横梁和右侧横梁上,电动葫芦的钢丝绳的端部与吊具连接,吊具通过电动葫芦实现上下垂直移动。Further, the hoisting mechanism is two electric hoists, respectively installed on the left beam and the right beam, the end of the wire rope of the electric hoist is connected with the spreader, and the spreader can move vertically up and down through the electric hoist.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明在轨道轮行走机构支撑时,直接启动变轨机构进行变轨,在轮胎行走机构支撑时,通过轮胎转向机构将轮胎行走机构转向90°后启动变轨机构进行变轨,能实现随时变轨操作。1. In the present invention, when the track wheel running mechanism is supported, the track change mechanism is directly activated to change the track. When the tire running mechanism is supported, the tire steering mechanism is used to turn the tire travel mechanism to 90° and then the track change mechanism is activated to change the track. Change tracks at any time.
2、本发明的轨道支腿通过轨道支腿油缸向上翻转,让出下方过车空间,结构简单,操作快捷,能大大提高施工效率。2. The track support leg of the present invention is turned upward through the track support leg oil cylinder to free up the passing space below, the structure is simple, the operation is fast, and the construction efficiency can be greatly improved.
3、本发明的转向机构通过液压转向装置转向,行走时,锁销手动插入锁销架和法兰防止轮胎行走机构转向串动,转向时,液压转向装置驱动轮胎行走机构转向,挡边转至限位挡块进行限位,其结构简单,运行稳定。3. The steering mechanism of the present invention is steered by the hydraulic steering device. When walking, the lock pin is manually inserted into the lock pin frame and the flange to prevent the steering of the tire traveling mechanism. When turning, the hydraulic steering device drives the tire traveling mechanism. The limit stop is used to limit the position, and the structure is simple and the operation is stable.
附图说明Description of drawings
图1是本发明的轨道支腿向上翻转收起时的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram when the rail support leg of the present invention is turned upside down and stowed;
图2是图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3是本发明的轨道支腿支撑时的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram when the track outrigger of the present invention is supported;
图4是图3的主视图;Fig. 4 is the front view of Fig. 3;
图5是本发明中轨道支腿与轨道轮行走机构的结构示意图;Fig. 5 is the structural representation of rail outrigger and rail wheel traveling mechanism in the present invention;
图6是图5的侧视图;Fig. 6 is the side view of Fig. 5;
图7是本发明中轮胎行走机构的结构示意图;Fig. 7 is the structural representation of tire running mechanism in the present invention;
图8是本发明中轮胎行走机构与主梁连接后的结构示意图;Fig. 8 is the structural representation after the tire running mechanism and the main beam are connected in the present invention;
图9是发明中轮胎转向机构转向90°时的结构放大示意图。FIG. 9 is an enlarged schematic view of the structure of the tire steering mechanism when the tire steering mechanism is turned to 90° in the invention.
图中所示:1-前活动梁,2-轮胎行走机构,2.1-轮架,2.2-轮轴,2.3-轮轴链轮盘,2.4-轮辋,2.5-轮胎,2.6-电机链轮盘,2.7-电机,2.8-链轮,3-轨道轮行走机构,4-左侧横梁,5-轨道支腿,5.1-轨道轮,5.2-轨道轮支座,5.3-活动支腿,5.4-固定支腿,5.5-伸缩油缸,5.6-轨道轮电机,6-变轨油缸,7-固定梁,8-门架,9-移动梁,10-吊具,11-轮胎转向机构,11.1-档边,11.2-法兰,11.3-限位档块,11.4-锁销架,11.5-锁销,11.6-锁销法兰,11.7-液压转向装置,12-轨道支腿油缸,13-右侧横梁,14-电控系统,15-液压系统,16-座椅,17-后固定梁,18-升降油缸,19-电动葫芦,20-电缆卷筒,21-轨道支腿油缸。As shown in the picture: 1-Front movable beam, 2-Tire running mechanism, 2.1-Wheel frame, 2.2-Axle, 2.3-Axle sprocket, 2.4-Rim, 2.5-Tire, 2.6-Motor sprocket, 2.7- Motor, 2.8-sprocket, 3-track wheel travel mechanism, 4-left side beam, 5-track outrigger, 5.1-track wheel, 5.2-track wheel support, 5.3-movable outrigger, 5.4-fixed outrigger, 5.5-Telescopic cylinder, 5.6-Rail wheel motor, 6-Rail change cylinder, 7-Fixed beam, 8-Gantry, 9-Moving beam, 10-Spreader, 11-Tire steering mechanism, 11.1-Rim, 11.2- Flange, 11.3-limit stop, 11.4-lock pin frame, 11.5-lock pin, 11.6-lock pin flange, 11.7-hydraulic steering device, 12-track outrigger cylinder, 13-right beam, 14-electrical Control system, 15-hydraulic system, 16-seat, 17-rear fixed beam, 18-lifting cylinder, 19-electric hoist, 20-cable reel, 21-track outrigger cylinder.
具体实施方式Detailed ways
如图1-4所示,一种具有轨道与道路两用行走功能的铺轨起重机,包括横梁、安装在横梁下方的轮胎行走机构2、安装在横梁上通过升降油缸18上下垂直移动的门架8、可在门架8之间水平移动的移动梁9,和安装在移动梁9下方通过起升机构上下垂直移动的吊具10,铺轨起重机还包括使轮胎行走机构2旋转的轮胎转向机构11和与轮胎转向机构11配合使用调节跨度的变轨机构,移动梁9上安装有可翻转的轨道支腿5和安装在轨道支腿5端部的轨道轮行走机构3。移动梁9为三个,两侧移动梁上安装有轨道支腿5,中间移动梁9下方悬挂有吊具10。As shown in Figures 1-4, a track-laying crane with dual-purpose walking functions for rails and roads includes a beam, a
变轨机构包括变轨油缸6和固定连接在两侧门架上的固定梁7,移动梁9两端与两侧固定梁7均滑动连接,变轨油缸6的一端铰接到固定梁7上,另一端铰接到移动梁9上。The rail-changing mechanism includes a rail-changing
起升机构为两台电动葫芦19,分别安装在左侧横梁4和右侧横梁13上,电动葫芦19的钢丝绳的端部与吊具10连接,吊具10通过电动葫芦19实现上下垂直移动。The hoisting mechanism is two
在横梁的前端安装有前活动梁1、在后端安装有后固定梁17,前活动梁1上安装电缆卷筒20,后固定梁17上安装液压系统15和座椅16。The front
如图5-6所示,轨道支腿5包括固定支腿5.4和轨道支腿油缸21,轨道支腿油缸21的一端铰接在固定支腿5.4上,另一端铰接到移动梁9上,固定支腿5.4下方滑动连接有活动支腿5.3,固定支腿5.4与活动支腿5.3的内腔设有伸缩油缸5.5,通过伸缩油缸5.5实现活动支腿5.3的伸出和收回操作,活动支腿5.3底部固定连接有轨道轮行走机构3。As shown in Figures 5-6, the
轨道轮行走机构3包括固定连接在活动支腿5.3底部的轨道轮支座5.2、与轨道轮支座5.2转动连接的轨道轮5.1和驱动轨道轮转动的轨道轮电机5.6。The track
如图7-9所示,轮胎转向机构11包括液压转向装置11.7、安装在横梁底部的锁销架11.4和限位挡块11.3,还包括固定连接在轮胎行走机构2顶部的法兰11.2和挡边11.1,锁销架11.4和法兰11.2配合使用,限位挡块11.3和挡边11.1配合使用;横梁侧壁上还固定连接有锁销法兰11.6,锁销法兰11.6内插设有与锁销架11.4和法兰11.2配合使用的锁销11.5。液压转向装置11.7安装在横梁与行走机构2之间,在横梁下方,前后分别安装有锁销架11.4和限位档块11.3,在轮架2.1的上平面侧设计有与锁销架11.4配合的法兰11.2、与限位档块11.3配合转向限位的档边11.1。As shown in Figures 7-9, the
轮胎行走机构包括轮架2.1、轮辋2.4、轮胎2.5、轮胎电机2.7、链轮2.8、电机链轮盘2.6、轮轴链轮盘2.3和轮轴2.2。如图7所示。轮胎电机2.7安装在轮架2.1的一端,链轮2.8分别与电机链轮盘2.6和轮轴链轮盘2.3连接,轮轴2.2连接轮轴链轮盘2.6、轮辋2.4。轮胎电机2.7得电后,通过电机链轮盘2.6带动链轮2.8,链轮2.8传动轮轴链轮盘2.6,轮轴链轮盘2.6驱动轮辋2.4,实现行走。The tire running mechanism includes a wheel frame 2.1, a rim 2.4, a tire 2.5, a tire motor 2.7, a sprocket 2.8, a motor sprocket 2.6, an axle sprocket 2.3 and an axle 2.2. As shown in Figure 7. The tire motor 2.7 is installed on one end of the wheel frame 2.1, the sprocket 2.8 is respectively connected with the motor sprocket 2.6 and the axle sprocket 2.3, and the axle 2.2 is connected with the axle sprocket 2.6 and the rim 2.4. After the tire motor 2.7 is powered, the sprocket 2.8 is driven by the motor sprocket 2.6, the sprocket 2.8 drives the axle sprocket 2.6, and the axle sprocket 2.6 drives the rim 2.4 to realize walking.
本发明的工作过程如下:The working process of the present invention is as follows:
在如图1所示状态下行走时,将锁销法兰11.6上的锁销11.5插入锁销架11.4和法兰11.2,此时防止行走时转向串动。如图9所示,需要变轨时,先将锁销11.5从锁销架11.4和法兰11.2中抽出,液压转向装置11.7驱动轮胎行走机构2转向90°,档边11.1旋转至限位档块11.3后,进行限位。When walking in the state shown in Figure 1, insert the locking pin 11.5 on the locking pin flange 11.6 into the locking pin frame 11.4 and the flange 11.2, at this time to prevent the steering movement during walking. As shown in Figure 9, when the rail needs to be changed, first pull out the locking pin 11.5 from the locking pin frame 11.4 and the flange 11.2, the hydraulic steering device 11.7 drives the
当轨道行走时,轨道支腿油缸21驱动固定支腿5.4下翻,当到达竖直状态时,再通过伸缩油缸5.5驱动伸出活动支腿5.3,至到轨道车轮5.1接触行走轨道并支起整车,确保轮胎行走机构2全部脱离地面。此时轨道轮行走机构3中的轨道轮电机5.6起动,即可驱动整车行走。When the rail is running, the
当铺设有砟轨道时,此时可借助轨道平稳高速动行,在铺设点依靠轮胎实现移位。具体来说,就是在,轨道支腿油缸12驱动轨道支腿5实现翻转,轨道支腿5落至轨道时,若高度不够,可以通过伸缩油缸5.5伸出轨道支腿5中的活动支腿5.3。若不能对中时,则通过轮胎转向机构11驱动轮胎行走机构2转向90°后,通过变轨油缸6驱动实现对中。待轨道支腿5支撑至轨道后,继续伸出活动支腿5.3,则整机抬离地面。当轨道轮行走机构3离开轨道时,可通过单侧变轨,即可实现在地面上通过轮胎行走,所有执行动作均不需要外部设备协助。When the ballast track is laid, the track can be used for smooth and high-speed movement, and the tire can be used for displacement at the laying point. Specifically, when the
本发明的电机、液压设备的启动和停止操作通过电控系统14和液压系统15完成,上述电控系统14与液压系统15的控制方法不在本发明保护的范围内。The
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from the Any modification or partial replacement of the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
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