CN110861202B - Batch production method of carved customized ceramic - Google Patents

Batch production method of carved customized ceramic Download PDF

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Publication number
CN110861202B
CN110861202B CN201911201494.9A CN201911201494A CN110861202B CN 110861202 B CN110861202 B CN 110861202B CN 201911201494 A CN201911201494 A CN 201911201494A CN 110861202 B CN110861202 B CN 110861202B
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China
Prior art keywords
printing
engraved
stamp
ceramic cup
rotary
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CN110861202A (en
Inventor
陈志翰
苏晨义
刘振明
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FUJIAN JIAMEI GROUP CORP
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FUJIAN JIAMEI GROUP CORP
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

A batch production method of engraved customized ceramics comprises the steps of printing an engraved pattern, installing a stamp and a printing bearing belt, and completing automatic engraving operation on a ceramic cup to be engraved through the rolling contact of the printing bearing belt on the stamp and the ceramic cup to be engraved. The requirement of the user to carving customized ceramic cup has been satisfied today, and production efficiency is high moreover, and low in production cost has realized carrying out the quick preparation of carving pattern appearance on the printing tape through vision 3D printing apparatus, through spouting gluey mechanism automatically, has realized the quick bonding of printing tape and die, through the design of rotating disc, rotatory carving mechanism, then realized ceramic cup's quick carving to and mass production.

Description

Batch production method of carved customized ceramic
Technical Field
The invention relates to the technical field of ceramic production equipment, in particular to a batch production method of carved customized ceramics.
Background
Ceramic carving is one kind of ceramic decoration. The ceramic engraving method adopted by the traditional technology mainly uses a stamp carved with decorative patterns to print patterns on a blank which is not dried completely. The working process is largely divided into manual work and machine work. Aiming at the problems that the manual operation has the defects of low working efficiency and high labor cost when the conventional carving customized ceramic cup is used for carving logo, scenic patterns of tourist attractions and the like, and the mechanical operation can improve certain working efficiency, but has the problems of expensive equipment, high mold opening cost and the like.
Disclosure of Invention
The invention provides a batch production method of engraved customized ceramics, which mainly aims to overcome the defects of low production efficiency and high cost of the conventional engraved customized ceramic cups.
In order to solve the technical problems, the invention adopts the following technical scheme:
a batch production method of carved customized ceramics comprises the following steps:
1) receiving an order of a user, wherein the order comprises a carved pattern designed by the user;
2) uploading the order information to visual 3D printing equipment; meanwhile, the bendable printing belt is placed on the printing platform;
3) the visual 3D printing equipment identifies the carved patterns in the order information and automatically prints the carved patterns identical to the carved patterns on the front side of the printing tape;
4) transferring the printed substrate tape to an engraving platform, and simultaneously mounting the stamp plate on a rotary engraving mechanism;
5) starting the rotary engraving mechanism to drive the impression to rotate, and simultaneously starting the automatic glue spraying mechanism to spray hot melt glue on the outer peripheral side of the impression;
6) step 5, adhering the reverse side of the printing tape to the position coated with the hot melt adhesive on the outer peripheral side of the printing die so as to coat the printing die;
7) sleeving the ceramic cup to be carved on a rotatable rotating component on a rotating disc, and then starting the rotating disc to drive the ceramic cup to be carved to be in place;
8) the rotary engraving mechanism is driven to move to the position, covered on the stamp, of the front surface of the printing bearing belt to be abutted against the outer circumferential wall of the ceramic cup to be engraved;
9) starting the rotary engraving mechanism again to enable the die plate on the rotary engraving mechanism to rotate, and further driving the ceramic cup to be engraved to rotate correspondingly, so that engraving operation is completed on the outer circumferential wall of the ceramic cup to be engraved;
10) driving the rotary carving mechanism to move reversely to a return position;
11) repeating the step 7-10 until the carving operation is completed on the preset number of the ceramic cups to be carved;
12) in the process of the step 7-11, if the rotary disc rotates to convey the ceramic cup which is finished with the carving operation to the unloading position, unloading the ceramic cup;
13) and after the carving operation of the carving ceramic cups is finished, the die plate arranged on the rotary carving mechanism is detached.
Further, in step 1, the order further includes the size of the ceramic cup to be engraved, and the size of the printing belt and the size of the stamp both correspond to the size of the ceramic cup to be engraved.
Further, in step 4, the lower side of the stamp is rotationally coupled with a rotating motor in a rotary engraving mechanism, and the automatic glue spraying mechanism faces the outer periphery side of the stamp; and then adjusting the position of the die limiting frame movably arranged on the rotary engraving mechanism to ensure that the upper side of the die is in rotary coupling connection with the die limiting frame.
Further, in step 6, adhering one end of the printing belt to the position coated with the hot melt adhesive on the outer periphery of the stamp on the reverse side, adhering the printing belt to the outer periphery of the stamp while coating the adhesive along the rotation direction of the stamp, stopping the rotation of the rotary engraving mechanism, and stopping the adhesive spraying of the automatic adhesive spraying mechanism.
Further, the vision 3D printing equipment comprises a 3D printer and a first video camera for collecting the position information of the printing tape.
Further, the printing material of the visual 3D printing device is hot melt printing material.
Further, in step 13, after the stamp is removed, the stamp is placed in a heating chamber and heated to separate the printing tape from the stamp, and the embossed pattern on the printing tape is thermally melted to be separated from the printing tape.
Further, automatic glue spraying mechanism is including spouting gluey manipulator and being used for gathering the second video camera of the positional information of die.
Compared with the prior art, the invention has the beneficial effects that:
the invention meets the requirements of users on the carved customized ceramic cups at present, has high production efficiency and low production cost, realizes the rapid manufacturing of the carved patterns on the printing belt through the visual 3D printing equipment, realizes the rapid bonding of the printing belt and the die through the automatic glue spraying mechanism, and realizes the rapid carving and mass production of the ceramic cups through the design of the rotary disc and the rotary carving mechanism.
Drawings
FIG. 1 is a top view of the present invention.
FIG. 2 is a top view of the rotatable disk and rotary engraving mechanism of the present invention.
FIG. 3 is a side half-sectional schematic view of the present invention.
FIG. 4 is a schematic representation of the stamp of the present invention after it has been adhered to a substrate.
Fig. 5 is a partial schematic view of the turntable of the present invention.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Refer to fig. 1, 2, 3, 4, and 5. A batch production method of carved customized ceramics comprises the following steps:
1) receiving an order of a user, wherein the order comprises a carved pattern designed by the user;
2) uploading the order information to the visual 3D printing device 92; meanwhile, the bendable printing belt 65 is placed on the printing platform 11;
3) the visual 3D printing device 92 identifies the carved patterns in the order information and automatically prints the carved patterns 101 which are the same as the carved patterns on the front surface of the printing tape;
4) transferring the printed substrate tape 65 to the engraving platform 12 while mounting the stamp 61 on the rotary engraving member 6; the printing tape 65 can be conveyed to the engraving platform 12 by manual carrying or vacuum suction;
5) starting the rotary engraving mechanism 6 to drive the stamp 61 to rotate, and simultaneously starting the automatic glue spraying mechanism 91 to spray hot melt glue on the outer peripheral side of the stamp 61;
6) step 5, adhering the reverse side of the printing belt 65 to the position coated with the hot melt adhesive on the outer peripheral side of the printing die 61 to coat the printing die 61;
7) sleeving a ceramic cup 5 to be carved on a rotatable rotating component 4 on a rotating disc 2, and then starting the rotating disc 2 to drive the ceramic cup 5 to be carved to be in place;
8) the rotary engraving mechanism 6 is driven to move until the front surface of the printing belt 65 coated outside the stamp 61 is contacted with the outer circumferential wall of the ceramic cup 5 to be engraved;
9) starting the rotary engraving mechanism 6 again to rotate the stamp 61 thereon, so as to drive the ceramic cup 5 to be engraved to rotate relatively therewith, thereby completing engraving on the outer circumferential wall of the ceramic cup 5 to be engraved;
10) the rotary carving mechanism 6 is driven to move reversely to the return position;
11) repeating the step 7-10 until the carving operation is completed on the preset number of the ceramic cups to be carved;
12) in the process of the step 7-11, if the rotary disc 2 rotates to convey the ceramic cup which is finished with the carving operation to the unloading position, the ceramic cup is unloaded;
13) after the carving operation is completed on the carved ceramic cups, the stamp 61 mounted on the rotary carving mechanism 6 is removed.
The invention meets the requirements of users on the carved customized ceramic cups at present, has high production efficiency and low production cost, realizes the rapid manufacturing of the carved patterns on the printing belt through the visual 3D printing equipment, realizes the rapid bonding of the printing belt and the die through the automatic glue spraying mechanism, and realizes the rapid carving and mass production of the ceramic cups through the design of the rotary disc and the rotary carving mechanism.
In particular, the method of manufacturing a semiconductor device,
in the step 1, the order also comprises the size of the ceramic cup to be engraved, and the sizes of the printing belt and the stamp correspond to the size of the ceramic cup to be engraved.
In step 4, the lower side of the stamp 61 is rotationally coupled with the rotating motor 62 in the rotary engraving mechanism 6, and the automatic glue spraying mechanism 91 faces the outer periphery side of the stamp 61; then, the position of the stamp holder 8 movably mounted on the rotary engraving mechanism 6 is adjusted so that the upper side of the stamp 61 is rotatably coupled to the stamp holder 8.
In step 6, one end of the printing tape 65 is adhered to the position coated with the hot melt adhesive on the outer periphery side of the stamp 61 on the reverse side, the printing tape 65 is coated and adhered to the outer periphery side of the stamp along the rotating direction of the stamp 61 while the glue is applied, then the rotating engraving mechanism 6 stops rotating, and the automatic glue spraying mechanism 91 stops spraying the glue.
The visual 3D printing device 92 comprises a 3D printer 921 and a first video camera 922 for acquiring position information of the print-bearing tape 65. The printing material of the visual 3D printing device 92 is a hot melt printing material. In step 13, after the stamp 61 is removed, the stamp 61 is placed in a heating chamber and heated to separate the printing tape 65 from the stamp 61, and the embossed pattern 101 on the printing tape 65 is thermally melted to be separated from the printing tape 65, so that both the stamp 61 and the printing tape 65 can be repeatedly used.
The automatic glue-spraying mechanism 91 includes a glue-spraying manipulator 911 and a second video camera 912 for acquiring positional information of the stamp 61.
Refer to fig. 1, 2, 3, 4, and 5. A production line for realizing the customized method of the personalized ceramic cup comprises
A machine table 1;
the rotating disc 2 is rotatably arranged on the machine table 1;
a plurality of fixing members 3 installed on the rotating disc 2 at intervals around the center of the rotating disc 2;
the rotating assemblies 4 are rotatably arranged on the fixing assemblies 3 in a one-to-one correspondence manner, and a ceramic cup 5 to be carved can be fittingly sleeved on the outer side of each rotating assembly 4;
the rotary engraving mechanism 6 is detachably provided with a stamp 61, the outer circumferential wall of the stamp 61 is bonded with a printing belt 65 with the front surface printed with a required engraving pattern in a surrounding manner, after the front surface of the printing belt 65 is abutted against the outer circumferential wall of the ceramic cup 5 to be engraved, the stamp 61 can drive the ceramic cup 5 to be engraved to rotate relatively while rotating, and then the engraving is finished on the outer circumferential wall of the ceramic cup 5 to be engraved through the engraving pattern;
the transverse moving mechanism 7 is arranged on the engraving platform 12 of the machine table 1 and can drive the rotary engraving mechanism 6 to move to enable the front surface of the printing belt 65 to be abutted against the outer circumferential wall of the ceramic cup 5 to be engraved;
a stamp limiting frame 8;
the automatic glue spraying mechanism 91 is arranged on the carving platform 12 of the machine table 1;
the visual 3D printing device 92 is installed on the printing platform 11 of the machine 1.
Wherein,
the rotary engraving mechanism 6 comprises a rotary motor 62 and a stamp support 63, the stamp support 63 is in transmission connection with the traversing mechanism 7, the rotary motor 62 is fixedly arranged on the stamp support 63 in an adjustable position, and the stamp 61 can be connected to the transmission end of the rotary motor 62 to rotate. The position of the rotary motor 62 mounted on the stamp holder 63 can be adjusted according to the shape and size of the ceramic cup to be engraved, so that the stamp 61 on the rotary motor 62 can correspond to the position of the ceramic cup to be engraved.
The impression stopper 8 is slidably fitted on the impression holder 63 in the up-down direction. The stamp 61 is rotatably connected to the stamp holding frame 8, and the stamp 61 is positioned between the stamp holding frame 8 and the rotation motor 62. The purpose of which is to improve the rotational stability of the stamp 61.
Specifically, a first lower coupler 611 is connected to the upper end of the stamp 61, a first upper coupler 81 is rotatably connected to the stamp limiting frame 8, and the first lower coupler 611 is coupled to the first upper coupler 81; the lower end of the die plate 61 is connected with a second upper coupler 612, the driving end of the rotating motor 62 is connected with a second lower coupler 621, and the second upper coupler 612 is coupled with the second lower coupler 621. The purpose of this design is to facilitate the user's replacement of the impression. In addition, the upper end of the stamp 61 has an upper limit portion 613, the lower end has a lower limit portion 614, and the printing tape 65 is limited between the upper limit portion 613 and the lower limit portion 614 to improve the accuracy of adhering the printing tape 65 to the outer circumferential wall of the stamp 61.
The stamp limiting frame 8 is substantially in an inverted L shape, the first upper coupler 81 is rotatably mounted on the lateral portion 82 of the stamp limiting frame 8, and the longitudinal portion 83 of the stamp limiting frame 8 is slidably fitted on the stamp support 63. In addition, a compression bolt 64 is further connected to the impression bracket 63 in a threaded manner, one end of the compression bolt is positioned outside the impression bracket 63, and the other end of the compression bolt can penetrate through the impression bracket 63 to be abutted against the impression limiting frame 8; after the stamp 61 is coupled with the stamp retaining frame 8 and the rotating motor 62, the pressing bolt 64 can be rotated to abut against the stamp retaining frame 8 to prevent the stamp retaining frame 8 from loosening.
Refer to fig. 1, 2, 3, 4, and 5. The rotating assembly 4 comprises a sleeve 41 and a positioning module 42, wherein the sleeve 41 is rotatably sleeved outside the fixing member 3, and the rotatable connection between the sleeve 41 and the fixing member 3 can be realized through a bearing; the positioning module 42 is detachably clamped outside the casing 41, the inner top wall 51 of the ceramic cup 5 to be carved is erected on the upper side of the casing 41, and the inner side wall 52 can be in contact with the positioning module 42.
The positioning module 42 comprises an outer positioning ring 421, an inner positioning ring 422 and a plurality of positioning bolts 423, wherein the outer side of the outer positioning ring 421 can be contacted with the inner side wall of the ceramic cup 5 to be engraved, the inner side of the outer positioning ring is fixedly connected with the inner positioning ring 422, and the plurality of positioning bolts 423 are screwed on the inner positioning ring 422 at intervals; when the inner positioning ring 422 is covered on the outer side of the sleeve 41, the positioning bolt 423 can be rotated to abut against the outer sidewall of the sleeve 41, so that the positioning module 42 is integrally clamped on the outer side of the sleeve 41. The positioning module 42 can be designed in various sizes, and is used for matching with various carving operations of the ceramic cup 5 to be carved respectively, and when the different ceramic cups 5 to be carved are operated, the positioning module 42 is detached and other corresponding positioning modules are installed.
Refer to fig. 1, 2, 3, 4, and 5. The edge of the rotating disc 2 is provided with a plurality of slots 21 in an annular array, and the fixing members 3 are vertically accommodated in the slots and locked by clips 22. When the ceramic cup is used specifically, the position of the ceramic cup 5 to be carved can be changed by adjusting the position of the fixing piece 3 up and down.
Refer to fig. 1, 2, 3, 4, and 5. The transverse moving mechanism 7 comprises a transversely arranged synchronous belt 71, a servo motor 72 for driving the synchronous belt 71, a moving block 73 and a slide rail 74, the synchronous belt 71 is arranged on the slide rail 74, the moving block 73 is connected with the synchronous belt 71 and can transversely move on the upper side of the slide rail 74 under the action of the synchronous belt 71, and the rotary engraving mechanism 6 is connected on the upper side of the moving block 73.
The visual 3D printing device 92 comprises a 3D printer 921, a first video camera 922 for acquiring position information of the print-bearing tape 65. The first video camera 922 can adopt a CCD industrial vision camera, the first video camera 922 collects the position information of the printing belt 65 and sends the position information to the background controller, and the background controller drives the 3D printer 921 to print the carved patterns 100 at the corresponding positions on the printing belt 65.
The automatic glue-spraying mechanism 91 includes a glue-spraying manipulator 911 and a second video camera 912 for acquiring positional information of the stamp 61. The second video camera 912 can also adopt a CCD industrial vision camera, the second video camera 912 acquires the position information of the stamp 6 and then sends the position information to the background controller, and the background controller drives the glue spraying manipulator 911 to spray the hot melt glue on the outer peripheral side of the stamp along the rotation direction of the stamp 61.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.

Claims (8)

1. A batch production method of carved customized ceramics is characterized by comprising the following steps:
1) receiving an order of a user, wherein the order comprises a carved pattern designed by the user;
2) uploading the order information to visual 3D printing equipment; meanwhile, the bendable printing belt is placed on the printing platform;
3) the visual 3D printing equipment identifies the carved patterns in the order information and automatically prints the carved patterns identical to the carved patterns on the front side of the printing tape;
4) transferring the printed substrate tape to an engraving platform, and simultaneously mounting the stamp plate on a rotary engraving mechanism;
5) starting the rotary engraving mechanism to drive the impression to rotate, and simultaneously starting the automatic glue spraying mechanism to spray hot melt glue on the outer peripheral side of the impression;
6) step 5, adhering the reverse side of the printing tape to the position coated with the hot melt adhesive on the outer peripheral side of the printing die so as to coat the printing die;
7) sleeving the ceramic cup to be carved on a rotatable rotating component on a rotating disc, and then starting the rotating disc to drive the ceramic cup to be carved to be in place;
8) the rotary engraving mechanism is driven to move to the position, covered on the stamp, of the front surface of the printing bearing belt to be abutted against the outer circumferential wall of the ceramic cup to be engraved;
9) starting the rotary engraving mechanism again to enable the die plate on the rotary engraving mechanism to rotate, and further driving the ceramic cup to be engraved to rotate correspondingly, so that engraving operation is completed on the outer circumferential wall of the ceramic cup to be engraved;
10) driving the rotary carving mechanism to move reversely to a return position;
11) repeating the step 7-10 until the carving operation is completed on the preset number of the ceramic cups to be carved;
12) in the process of the step 7-11, if the rotary disc rotates to convey the ceramic cup which is finished with the carving operation to the unloading position, unloading the ceramic cup;
13) and after the carving operation of the carving ceramic cups is finished, the die plate arranged on the rotary carving mechanism is detached.
2. The mass production method of engraved and customized ceramics according to claim 1, wherein: in the step 1, the order also comprises the size of the ceramic cup to be engraved, and the sizes of the printing belt and the printing die correspond to the size of the ceramic cup to be engraved.
3. The mass production method of engraved and customized ceramics according to claim 1, wherein: in step 4, the lower side of the stamp is rotationally coupled with a rotating motor in a rotary engraving mechanism, and the automatic glue spraying mechanism faces the outer periphery side of the stamp; and then adjusting the position of the die limiting frame movably arranged on the rotary engraving mechanism to ensure that the upper side of the die is in rotary coupling connection with the die limiting frame.
4. The mass production method of engraved and customized ceramics according to claim 1, wherein: and 6, adhering the reverse side of one end of the printing belt to a position coated with hot melt adhesive on the outer peripheral side of the printing die, adhering the printing belt to the outer peripheral side of the printing die while coating the adhesive along the rotating direction of the printing die, stopping rotating the rotary engraving mechanism, and stopping spraying the adhesive by the automatic adhesive spraying mechanism.
5. The mass production method of engraved and customized ceramics according to claim 1, wherein: the vision 3D printing equipment comprises a 3D printer and a first video camera for collecting the position information of the printing tape.
6. The mass production method of engraved and customized ceramics according to claim 1, wherein: the printing material of the vision 3D printing equipment is hot-melt printing material.
7. The mass production method of engraved and customized ceramics according to claim 6, wherein: and step 13, after the stamp is taken down, the stamp is placed in a heating chamber for heating, so that the printing belt is separated from the stamp, and the carving patterns on the printing belt are hot-melted and separated from the printing belt.
8. The mass production method of engraved and customized ceramics according to claim 1, wherein: the automatic glue spraying mechanism comprises a glue spraying mechanical arm and a second video camera used for collecting the position information of the impression.
CN201911201494.9A 2019-11-29 2019-11-29 Batch production method of carved customized ceramic Active CN110861202B (en)

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Application Number Priority Date Filing Date Title
CN201911201494.9A CN110861202B (en) 2019-11-29 2019-11-29 Batch production method of carved customized ceramic

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Application Number Priority Date Filing Date Title
CN201911201494.9A CN110861202B (en) 2019-11-29 2019-11-29 Batch production method of carved customized ceramic

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CN110861202A CN110861202A (en) 2020-03-06
CN110861202B true CN110861202B (en) 2021-04-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805705B (en) * 2020-06-18 2021-11-16 江苏西查建设工程有限公司 Porcelain processing is with happy dish making devices

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1834341A (en) * 2005-03-18 2006-09-20 天津金证造纸有限公司 Marking die plate and antifraud paper prodn. technique adopting the same
CN1865026A (en) * 2006-06-16 2006-11-22 湖南泰鑫瓷业有限公司 Production method of forming relief pattern effect on ceramic product
JP2007283608A (en) * 2006-04-14 2007-11-01 Yumake:Kk Manufacturing method of imitative shaped object
CN107564092A (en) * 2017-07-26 2018-01-09 华南理工大学 Method based on MATLAB according to picture quick Fabrication ceramic relief
CN108481978A (en) * 2018-04-16 2018-09-04 安徽合众智信科技咨询有限公司 A kind of carving device for ceramics

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1834341A (en) * 2005-03-18 2006-09-20 天津金证造纸有限公司 Marking die plate and antifraud paper prodn. technique adopting the same
JP2007283608A (en) * 2006-04-14 2007-11-01 Yumake:Kk Manufacturing method of imitative shaped object
CN1865026A (en) * 2006-06-16 2006-11-22 湖南泰鑫瓷业有限公司 Production method of forming relief pattern effect on ceramic product
CN107564092A (en) * 2017-07-26 2018-01-09 华南理工大学 Method based on MATLAB according to picture quick Fabrication ceramic relief
CN108481978A (en) * 2018-04-16 2018-09-04 安徽合众智信科技咨询有限公司 A kind of carving device for ceramics

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