CN110849933A - Intelligent heating and thorough-burning detection system for heat-treated parts - Google Patents
Intelligent heating and thorough-burning detection system for heat-treated parts Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 107
- 238000001514 detection method Methods 0.000 title claims abstract description 75
- 238000004364 calculation method Methods 0.000 claims description 36
- 238000002203 pretreatment Methods 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 3
- 238000007669 thermal treatment Methods 0.000 description 20
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- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- G01N25/00—Investigating or analyzing materials by the use of thermal means
- G01N25/20—Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
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Abstract
The invention discloses a heating and thorough-burning intelligent detection system for heat-treated parts, which comprises a microprocessor, a computing module, a detection module, an A/D converter, a display module and an equipment control system, wherein the detection module is linearly connected with the A/D converter, the A/D converter is simultaneously linearly connected with the microprocessor and the computing module, the computing module is linearly connected with a processor, the microprocessor is linearly connected with the display module, and the microprocessor is connected with the equipment control system. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.
Description
Technical Field
The invention relates to the technical field of part heat treatment detection systems, in particular to a heat treatment part heating and thorough-sintering intelligent detection system.
Background
The thorough burning is the core foundation for ensuring the quality of heat treatment, and it is counted that more than 80% of quality problems of the parts which are unqualified in the existing heat treatment are caused by the fact that the thorough burning is not carried out, the reason for causing the current situation is mostly because the heat treatment state of the parts cannot be controlled, and the control of the heat treatment of the parts mainly has the following problems: at the present stage, the part burning time is almost estimated by technicians, the long estimation time is energy waste, the work efficiency is reduced, and the insufficient estimation is various problems of half-life, uneven quality and the like. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.
Disclosure of Invention
The invention aims to provide an intelligent detection system for heating and through burning of heat-treated parts, which aims to solve the problems that the burning time of the parts is almost estimated by technicians at the present stage, the estimation time is long, energy is wasted, the work efficiency is reduced, the estimation is insufficient, the problems of half-cooked products, uneven quality and the like are various. Therefore, the machining quality of the parts is unqualified, the sales of the parts is influenced, and further economic loss is caused to a company.
The invention is realized by the following steps:
an intelligent detection system for heating and through-burning of heat-treated parts comprises a microprocessor, a calculation module, a detection module, an A/D converter, a display module and an equipment control system; the detection module is linearly connected with the A/D converter, the A/D converter is simultaneously linearly connected with the microprocessor and the calculation module, the calculation module is linearly connected with the processor, the microprocessor is linearly connected with the display module, and the microprocessor is connected with the equipment control system.
Furthermore, the calculation module consists of a data processing module and a digitization module, the data processing module and the digitization module are in linear connection, and the digitization module is connected with an equipment information input module; the data processing module is convenient for handle and calculate the information that digital module and detection module transmitted come, thereby whether burn completely for the part thermal treatment in the later stage provides the judgement basis, digital module is convenient for carry out digital processing with the data that equipment information input module transmitted come, and then conveniently carry out the heating capacity of computing equipment, and then conveniently make the contrast with the heating capacity of heat treatment part with the heating capacity of calculating, thereby whether conveniently judge this equipment can burn completely the part, equipment information input module is convenient for judge this input cover equipment's concrete information, including heating power, heating element layout, the heating method, circulation mode and intensity, the heat preservation ability, the heating capacity of energy density isoparametric produces the data that influence, thereby conveniently align and carry out digital processing.
Furthermore, the detection module consists of a detection unit before treatment and a detection unit for heat treatment, and the detection unit before treatment and the detection unit for heat treatment are in linear connection; the detection unit before processing is convenient for align data to detect before carrying out heat treatment on the part, and transmit the detection data to the A/D converter to carry out binary conversion, then the A/D converter transmits the data to the calculation module, the calculation module is convenient for calculate the heating capacity of the part according to the internal integrated mathematical model, and the question that the surface should reach when the part is burnt thoroughly, the heat treatment unit is convenient for carry out real-time detection on the temperature of the surface of the part when carrying out heat treatment on the part, thereby conveniently transmitting the detection result to the microprocessor, the microprocessor compares the data with the theoretical value calculated by the calculation module, thereby judging whether the part is burnt thoroughly.
Further, the heat treatment detection unit is connected with a temperature sensor, and the temperature sensor is in contact with the heating surface of the part; the temperature sensor is convenient for detecting the temperature of the surface of the part in real time in the heat treatment process, and transmits data to the microprocessor, so that whether the part is burnt thoroughly is judged conveniently.
Furthermore, the detection unit before treatment is connected with a pressure sensor, a position sensor, an area sensor and a temperature difference sensor, wherein the pressure sensor, the position sensor, the area sensor and the temperature difference sensor are independent from the detection unit before treatment and do not influence each other; pressure sensor is convenient for detect the weight of the spare part of thermal treatment, position sensor is convenient for detect the position that thermal treatment part placed and judges, area sensor is convenient for carry out the perception to the heated area of thermal treatment part, temperature difference sensor is convenient for carry out the perception to the temperature of thermal treatment part surface and the difference in temperature of room temperature, and the data transfer of this group of sensor carries out binary conversion for the AD converter, and then calculate data transfer for calculation module, and pressure sensor, position sensor, area sensor and temperature difference sensor carry out the exclusive connection with the detection unit before handling and be convenient for use each other and not influence, thereby the detection of detection unit to thermal treatment part before the convenience is handled.
Furthermore, the display module is conveniently composed of a display screen and a reminding module, the display screen and the reminding module are mutually connected, and the reminding module is integrated with a light reminder and a voice reminder; the display screen is convenient for show in real time that temperature sensor detects the result and the theoretical value that calculation module calculated the department contrast to the convenience is to understanding the state of thermal treatment parts handling, reminds the model examination to be convenient for can't satisfy the thermal treatment requirement to the part at equipment or send when the parts thermal treatment is accomplished and reminds, and then makes things convenient for the technical staff in time to know the state of parts thermal treatment, makes things convenient for the technical staff in time to make corresponding processing according to the state of thermal treatment parts.
Furthermore, the equipment control system is connected with an equipment control switch and a power converter, and the equipment control switch and the power converter are independently connected with a processing center of the equipment control system; equipment control system can assign the instruction to equipment control switch according to the information that microprocessor transmitted, equipment control system can automatic locking equipment control switch when this firing equipment can't satisfy the requirement of carrying out thermal treatment to the part when microprocessor transmits the information of coming, thereby unable starting equipment carries out thermal treatment to the part, equipment just can start and heat the part when the part can heat when microprocessor transmits for equipment control system data, equipment control system can pass through the output of power converter adjusting device according to the information that microprocessor transmitted to simultaneously.
Furthermore, the equipment control system is bidirectionally connected with the microprocessor, and the equipment control system is matched with the detection system for use; the structure facilitates the mutual matching of the detection system and the equipment system, thereby reducing the energy consumption of the equipment and improving the quality of heat-treated parts.
Before the device is used, data influencing the heating capacity of the device by factors such as the heating power, the layout of heating elements, the heating mode, the circulation mode, the intensity, the heat preservation capacity, the energy density and the like of the device are input into a system through a device information input module, the heating power is input into the maximum power which can be output by the device when the data is input into the system, the data is digitally transmitted to a data processing module after being input into the system, the data processing module calculates the heating capacity of the device according to the information of the device, the data is transmitted to a microprocessor by the calculation module after the calculation is finished, then parts needing heat treatment are released into heat treatment equipment, a detection unit of the parts is started before the parts are placed into the equipment for post-treatment, the data of the parts are known through a pressure sensor, a position sensor, an area sensor and a temperature difference sensor and, the data are converted into binary data by the A/D converter and transmitted to the computing module, the heating capacity of the part and the temperature which the surface should reach during thorough burning are calculated by the integrated mathematical model after the data enter the computing module, the computing module transmits the data to the microprocessor after the calculation is finished, and the microprocessor can be used for calculating the heating capacity of the part and the heating capacity of the equipment; comparing theoretical values, when the heating capacity is greater than the heating capacity, the microprocessor sends information to the equipment control system, the equipment control system locks the equipment control switch, when the heating capacity is less than the heating capacity, the microprocessor sends information to the equipment control system, the equipment control system controls the equipment control switch to be opened to carry out heat treatment on parts, meanwhile, the equipment control system converts the power of the equipment through the power converter according to the information transmitted by the microprocessor, so that the equipment can more efficiently utilize energy, when the parts are subjected to heat treatment, the temperature sensor can detect the temperature of the surface of the heat-treated parts in real time, so that the data are transmitted to the A/D converter, the A/D converter transmits the data to the microprocessor again, the microprocessor can compare the data transmitted by the temperature sensor with the temperature corresponding to the surface of the parts calculated by the calculation module when the parts are burnt thoroughly and display the comparison result on a display screen, when the temperature detected by the temperature sensor is the same as the calculated theoretical value, the reminding module can emit light and sound to remind technicians that the parts are completely burnt, and meanwhile, the microprocessor can transmit data to the equipment control system, and the equipment control system can perform corresponding processing.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, through improvement and optimization of the detection system, the detection system can be suitable for detecting the heat-treated parts, the processing state of the heat-treated parts can be known in real time conveniently, and the heat-treated surface temperature is monitored to judge whether the heat-treated parts reach the standard of through burning or not, so that the problem that the parts are not unqualified due to hot burning or the energy is wasted due to the fact that technicians estimate the deviation of the through burning time of the parts is solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a block diagram of the detection system of the present invention;
FIG. 2 is a block diagram of the detection module of the present invention;
FIG. 3 is a block diagram of the architecture of the computing module of the present invention;
FIG. 4 is a block diagram of a display module according to the present invention;
FIG. 5 is a block diagram of the main components of the participation detection system of the apparatus control system of the present invention;
in the figure: 1-a microprocessor; 2-a calculation module; 21-a data processing module; 22-a digitizing module; 221-equipment information entry module; 3-a detection module; 31-a pre-treatment detection unit; 311-a pressure sensor; 312-a position sensor; 313-area sensor; 314-a temperature difference sensor; 32-a heat treatment detection unit; 321-a temperature sensor; a 4-A/D converter; 5-a display module; 51-a display screen; 52-a reminder module; 521-a light reminder; 522-voice reminder; 6-equipment control system; 61-device control switch; 62-power converter.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example (b): referring to FIG. 1: an intelligent detection system for heating and through-burning of heat-treated parts comprises a microprocessor 1, a calculation module 2, a detection module 3, an A/D converter 4, a display module 5 and an equipment control system 6; the detection module 3 is linearly connected with the A/D converter 4, the A/D converter 4 is simultaneously linearly connected with the microprocessor 1 and the calculation module 2, the calculation module 2 is linearly connected with the processor, the microprocessor 1 is linearly connected with the display module 5, and the microprocessor 1 is connected with the equipment control system 6; the detection module 3 is convenient for detecting the parts needing heat treatment before heat treatment, and then transmitting the detection result to the calculation module 2, the calculation module 2 is convenient for calculating the heating capacity of the heat-treated parts through a preset mathematical model, and the temperature which the surface should reach when the heat-treated parts are thoroughly burned, and then the data detected by the parts are convenient for comparing when the parts are subjected to heat treatment at the later stage, meanwhile, the detection module 3 can also detect the surface temperature of the parts when the parts are subjected to heat treatment, the A/D converter 4 is convenient for converting the detected data into binary codes, so that calculation and exit are convenient, the calculation module 2 is convenient for processing and calculating the data transmitted by the detection module 3, and transmitting the calculation result to the microprocessor 1 as the comparison data of subsequent heat treatment, and meanwhile, the calculation module 2 is convenient for calculating whether the heating capacity of the heat treatment equipment can meet the requirement of the heat treatment according to the data of the heat treatment equipment The processed parts are burnt thoroughly, so that a decision can be made conveniently before heat treatment, the problem that the equipment cannot be burnt thoroughly on the parts after the parts are subjected to heat treatment for a period of time is avoided, the quality of the parts is influenced, and a large amount of energy is wasted; the equipment control system 6 is used in cooperation with the intelligent detection system, and the equipment control system 6 judges whether the heating power of the equipment needs to be replaced or not and whether the operation of the equipment is stopped or not according to the data transmitted by the system, so that the use of the whole heat treatment equipment is facilitated, the waste of energy is reduced, and the quality of heat treatment parts is improved; the structure enables the detection system to be suitable for detecting heat-treated parts, the state of the heat-treated parts can be conveniently known in real time, the temperature of the heat-treated surface is monitored, and whether the heat-treated parts reach the standard of thorough burning or not is judged, so that the problem that the parts are not qualified due to heat or the energy is wasted due to the fact that technicians predict the deviation of the thorough burning time of the parts is solved.
Referring to FIG. 3: the calculation module 2 is composed of a data processing module 21 and a digitization module 22, the data processing module 21 and the digitization module 22 are in linear connection, and the digitization module 22 is connected with an equipment information entry module 221; data processing module 21 is convenient for handle and calculate the information that comes the transmission of digital module 22 and detection module 3, thereby whether burn completely to the part heat treatment for the later stage provides the judgement basis, digital module 22 is convenient for carry out digital processing with the data that equipment information entry module 221 transmitted, and then conveniently carry out the heating capacity of computing equipment, and then conveniently make the comparison with the heating capacity of heat treatment part with the heating capacity of calculating, thereby whether convenient judgement this equipment can burn the part thoroughly, equipment information entry module 221 is convenient for judge this concrete information of entering lid equipment, including heating power, heating element layout, the heating method, circulation mode and intensity, the heat preservation ability, factor such as energy density produces the data that influence, thereby conveniently align and carry out digital processing.
Referring to FIG. 2: the detection module 3 is composed of a pre-treatment detection unit 31 and a heat treatment detection unit 32, and the pre-treatment detection unit 31 and the heat treatment detection unit 32 are linearly connected; the detection unit 31 before processing is convenient for detecting the alignment data before the heat treatment of the part, and transmits the detection data to the A/D converter 4 for binary conversion, then the A/D converter 4 transmits the data to the calculation module 2, the calculation module 2 is convenient for calculating the heating capacity of the part according to the internal integrated mathematical model and the question that the surface of the part should reach when the part is burnt thoroughly, the heat treatment unit is convenient for detecting the temperature of the surface of the part in real time when the part is subjected to the heat treatment, so that the detection result is conveniently transmitted to the microprocessor 1, and the microprocessor 1 compares the data with the theoretical value calculated by the calculation module 2, so as to judge whether the part is burnt thoroughly; the heat treatment detection unit 32 is connected with a temperature sensor 321, and the temperature sensor 321 is in contact with the heating surface of the part; the temperature sensor 321 facilitates real-time detection of the temperature of the surface of the part during the heat treatment process, and transmits data to the microprocessor 1, thereby facilitating judgment of whether the part is completely burned; the pre-treatment detection unit 31 is connected with a pressure sensor 311, a position sensor 312, an area sensor 313 and a temperature difference sensor 314, and the pressure sensor 311, the position sensor 312, the area sensor 313 and the temperature difference sensor 314 are all independent of the pre-treatment detection unit 31 and do not affect each other; pressure sensor 311 is convenient for detect the weight of the spare part of thermal treatment, position sensor 312 is convenient for detect the position that the thermal treatment part was placed and judges, area sensor 313 is convenient for carry out the perception to the heated area of thermal treatment part, temperature difference sensor 314 is convenient for carry out the perception to the temperature difference of the temperature on thermal treatment part surface and room temperature, and the data transfer of this group of sensor carries out binary conversion for AD converter 4, and then calculate data transfer for calculation module 2, and pressure sensor 311, position sensor 312, area sensor 313 and temperature difference sensor 314 carry out the exclusive connection with detection unit 31 before handling and be convenient for each other use each other and not influence, thereby detection unit 31 is to the thermal treatment part before the convenience is handled.
Referring to FIG. 4: the display module 5 is conveniently composed of a display screen 51 and a reminding module 52, the display screen 51 and the reminding module 52 are connected with each other, and the reminding module 52 is integrated with a light reminder 521 and a voice reminder 522; display screen 51 is convenient for show in real time that the result that temperature sensor 321 detected compares with the theoretical value that calculation module 2 calculated the department to the convenience is to understanding the state of heat treatment parts handling, reminds the model examination to be convenient for can't satisfy the heat treatment requirement to the part or send when the parts heat treatment is accomplished at equipment and reminds, and then makes things convenient for the technical staff in time to know the state of parts heat treatment, makes things convenient for the technical staff in time to make corresponding processing according to the state of heat treatment parts.
Referring to FIG. 5: the equipment control system 6 is connected with an equipment control switch 61 and a power converter 62, the equipment control switch 61 and the power converter 62 are separately connected with a processing center of the equipment control system 6, and the equipment control system 6 is bidirectionally connected with the microprocessor 1; equipment control system 6 can be according to the information that microprocessor 1 transmitted and give the instruction to equipment control switch 61, equipment control system 6 can automatic locking equipment control switch 61 when this firing equipment can't satisfy the requirement of carrying out the thermal treatment to the part when the information that microprocessor transmitted, thereby unable starting equipment carries out thermal treatment to the part, equipment just can start and heat the part when the part can heat when microprocessor 1 transmits for equipment control system 6 data, equipment control system 6 can pass through the output of power converter adjusting device according to the information that microprocessor 1 transmitted simultaneously.
The working principle is as follows: before the device is used, data influencing the heating capacity of the device by factors such as the heating power, the layout of heating elements, the heating mode, the circulation mode, the strength, the heat preservation capacity, the energy density and the like of the device are input into a system through a device information input module 221, the heating power is input into the maximum power which can be output by the device when the data is input into the system, the data is digitally transmitted to a data processing module 21 after being input into the system, the data processing module 21 calculates the heating capacity of the device according to the information of the device, a calculation module 2 transmits the data to a microprocessor 1 after the calculation is finished, then parts needing heat treatment are released into heat treatment equipment, a detection unit 31 of the parts is started before the parts are placed into the device for post-treatment, the data of the parts are known through a pressure sensor 311, a position sensor 312, an area sensor 313 and a temperature difference sensor 314 and the data are, therefore, the A/D converter 4 can conveniently convert the binary data into binary data and transmit the binary data to the computing module 2, the heating capacity of the part and the temperature which the surface should reach during burning are calculated by the integrated mathematical model after the data enter the computing module 2, the computing module 2 can transmit the data to the microprocessor 1 after the calculation is finished, and the microprocessor 1 can be used for improving the heating capacity of the part and the heating capacity of the equipment; comparing theoretical values, when the heating capacity is greater than the heating capacity, the microprocessor 1 sends information to the equipment control system 6, the equipment control system 6 locks the equipment control switch 61, when the heating capacity is less than the heating capacity, the microprocessor 1 sends information to the equipment control system 6, the equipment control system 6 controls the equipment control switch 61 to be opened to carry out heat treatment on parts, meanwhile, the equipment control system 6 converts the power of the equipment through the power converter 62 according to the information transmitted by the microprocessor 1, so that the equipment can more efficiently utilize energy, when the parts are subjected to heat treatment, the temperature sensor 321 can detect the temperature of the surface of the heat-treated parts in real time, so that the data are transmitted to the A/D converter 4, the A/D converter 4 transmits the data to the microprocessor 1 again, the microprocessor 1 can transmit the data transmitted by the temperature sensor 321 and the temperature due to the surface when the parts calculated by the calculation module 2 are thoroughly burnt The comparison is carried out and the comparison result is displayed on the display screen 51, when the temperature detected by the temperature sensor 321 is the same as the calculated theoretical value, the reminding module 52 can emit light and sound to remind technicians that the parts are burnt thoroughly, meanwhile, the microprocessor 1 can transmit the data to the equipment control system 6, and the equipment control system 6 can carry out corresponding processing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a heat treatment part heating burn-through intelligent detection system which characterized in that: constitute including microprocessor (1), calculation module (2), detection module (3), AD converter (4), display module (5) and equipment control system (6), detection module (3) and AD converter (4) linear connection, AD converter (4) are simultaneously with microprocessor (1) and calculation module (2) linear connection, calculation module (2) with be the treater linear connection, microprocessor (1) linear connection has display module (5), and microprocessor (1) is connected with equipment control system (6).
2. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 1, wherein the computing module (2) is composed of a data processing module (21) and a digitizing module (22), the data processing module (21) and the digitizing module (22) are connected in a linear manner, and the digitizing module (22) is connected with an equipment information entry module (221).
3. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 2, characterized in that the detection module (3) is composed of a pre-treatment detection unit (31) and a heat treatment detection unit (32), and the pre-treatment detection unit (31) and the heat treatment detection unit (32) are linearly connected.
4. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 3, wherein the heat treatment detecting unit (32) is connected with a temperature sensor (321), and the temperature sensor (321) is in contact with the heated surface of the parts.
5. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 4, wherein the detection unit (31) before treatment is connected with a pressure sensor (311), a position sensor (312), an area sensor (313) and a temperature difference sensor (314), and the pressure sensor (311), the position sensor (312), the area sensor (313) and the temperature difference sensor (314) are independent from the detection unit (31) before treatment and do not affect each other.
6. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 5, wherein the display module (5) is conveniently composed of a display screen (51) and a reminding module (52), the display screen (51) and the reminding module (52) are connected with each other, and the reminding module (52) is integrated with a light reminder (521) and a voice reminder (522).
7. The intelligent detection system for the heated and thorough burning of the heat-treated parts as claimed in claim 6, wherein the equipment control system (6) is connected with an equipment control switch (61) and a power converter (62), the equipment control switch (61) and the power converter (62) are separately connected with a processing center of the equipment control system (6), and the equipment control system (6) is bidirectionally connected with the microprocessor (1).
8. The intelligent detecting system for the heated and thorough burning of the heat-treated parts as claimed in claim 7, wherein the equipment control system (6) is connected with the microprocessor (1) in a bidirectional way, and the equipment control system (6) is matched with the detecting system for use.
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| US20180348265A1 (en) * | 2016-06-15 | 2018-12-06 | Watlow Electric Manufacturing Company | System and method for controlling power to a heater |
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