CN110849301A - Electronic detection shaping device for machining Audi C8 base structural member - Google Patents
Electronic detection shaping device for machining Audi C8 base structural member Download PDFInfo
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- CN110849301A CN110849301A CN201911196676.1A CN201911196676A CN110849301A CN 110849301 A CN110849301 A CN 110849301A CN 201911196676 A CN201911196676 A CN 201911196676A CN 110849301 A CN110849301 A CN 110849301A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/32—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
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- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses an electronic detection shaping device for machining an Audi C8 base structural member, which comprises a cabinet, a base arranged on the cabinet, a detection mechanism arranged on the base, a lifting mechanism arranged on the base and positioned at the periphery of the detection mechanism, and a calibration mechanism arranged on the lifting mechanism and corresponding to the detection mechanism, wherein the detection mechanism, the lifting mechanism and the calibration mechanism are respectively in communication connection with a control mechanism arranged on the base; the device designs according to the unique structure of Audi C8 base structure and the irregular curved surface position deformation in warping, through the electron detection mode, and is accurate reliable, and its detection piece carries out three-dimensional coordinate with the check piece to a plurality of pointed positions of structure and detects to the point outline, carries out accurate detection to the structure department of warping to reliably showing its concrete magnitude of warping through the coordinate change, the workman of being convenient for more audio-visual judgement warp position and deflection.
Description
Technical Field
The invention relates to the technical field of Audi C8 base structural member machining, in particular to an electronic detection shaping device for machining an Audi C8 base structural member.
Background
In the machining process of an Audi C8 base structural member, the detection and shaping of the structural member are indispensable important links, the unique structural characteristics of the Audi C8 base structural member and the deformation of the position of an irregular curved surface in the structural member do not exist, a detection and shaping device specially aiming at the machining of the Audi C8 base structural member is not provided in the prior art, the detection and shaping must be accurate, other detection and shaping equipment cannot be used for shaping and replacing the Audi C8 base structural member, otherwise, the detection is inaccurate in the detection and shaping process, and the shaping of the Audi C8 base structural member is easily raised or sunken, so that the whole structural member is wasted, manpower and material resources are wasted, and the production cost is greatly improved.
Disclosure of Invention
The invention aims to provide an electronic detection and shaping device for machining an Audi C8 base structural member, and the device is used for solving the problem that no detection and shaping equipment specially aiming at the Audi C8 base structural member exists in the prior art.
The technical scheme for solving the technical problems is as follows: the electronic detection shaping device for machining the Audi C8 base structural member comprises a machine cabinet, a base arranged on the machine cabinet, a detection mechanism arranged on the base, a lifting mechanism arranged on the base and positioned at the periphery of the detection mechanism, and a correction mechanism arranged on the lifting mechanism and corresponding to the detection mechanism, wherein the detection mechanism, the lifting mechanism and the correction mechanism are respectively in communication connection with a control mechanism arranged on the base;
the detection mechanism comprises a base plate arranged on the base, reference seats positioned at corners of the base plate, a pressing positioning mechanism arranged on the base and used for pressing and positioning structural parts, and a plurality of groups of detection parts arranged on the base and used for detecting positions of the structural parts, wherein each reference seat forms a detection area for detecting the structural parts, a plurality of detection parts are positioned in the detection area, and the connection line shape of the detection heads of each detection part is matched with the outline shape of the structural part.
Furthermore, the proofreading mechanism is including setting up elevating system is last and with the corresponding mounting panel of bottom plate, setting are in mounting panel corner department and with the corresponding mount pad of reference seat and setting are in on the mounting panel and with the corresponding proofreading piece of detection piece, be provided with on the positioning seat with the reference column of the locating hole looks adaptation of reference seat.
Further, the pressing and positioning mechanism comprises a first pressing and positioning assembly and a plurality of groups of second pressing and positioning assemblies which are respectively arranged on the base;
the first pressing and positioning assembly comprises a positioning frame arranged on the base, a positioning seat arranged on the inner periphery of the positioning frame and at an interval with the positioning frame, a pressing rod arranged on the positioning frame, a pressing head arranged at the end part of the pressing rod and a positioning block arranged on the positioning seat, wherein a positioning head which corresponds to the pressing head and is provided with a positioning gap is arranged on the upper end face of the positioning seat, and the shape and size of the positioning block are consistent with those of an opening of a structural member.
Further, the second compresses tightly locating component including setting up support frame on the base, be located the support frame inner wall and with the supporting seat that the support frame interval set up and setting are in locating lever on the support frame, the locating lever tip is provided with the location pressure head, be provided with on the supporting seat with the corresponding locating pin of location pressure head, just the location pressure head with the location clearance that is used for the structure installation has between the locating pin.
Further, elevating system is including setting up respectively the backing plate of base upper surface both sides, setting are in stand on the backing plate, setting are two installation diaphragm between the stand top, set up respectively two slip subassembly on the stand inner wall, connect and be located between two slip subassemblies the connecting plate of installation diaphragm below and run through the installation diaphragm and with the extensible member that the connecting plate is connected, detection mechanism's bottom plate is located two between the backing plate, the mounting panel of proofreading mechanism is installed on the lower surface of connecting plate.
Further, the sliding assembly comprises a guide rail arranged on the inner wall of the stand column and a supporting plate which is connected to the guide rail in a sliding manner and fixedly connected with the connecting plate, and a positioning piece which is used for being connected with a mounting plate of the calibration mechanism is arranged on the supporting plate.
Furthermore, the inner wall of the upright post is positioned at the bottom end of the guide rail and is provided with a limiting block.
Furthermore, the two sides of the guide rail are respectively provided with corresponding limiting columns, a limiting rod is arranged between the two limiting columns, one end of the limiting rod is hinged to the limiting columns, and the other end of the limiting rod is provided with a groove matched with the limiting columns, so that the other end of the limiting rod is placed on the limiting columns through the groove.
Further, the control mechanism comprises a fixed column arranged on the base plate, and a control terminal and an input assembly which are respectively arranged on the fixed column, wherein the control terminal is respectively in communication connection with the calibration piece, the detection piece, the telescopic piece and the input assembly.
Furthermore, an inclined adjusting plate and a bearing plate are respectively connected to the fixing columns in a sliding mode, the control terminal is arranged on the inclined adjusting plate, and the input assembly is arranged on the bearing plate.
The invention has the following beneficial effects: the electronic detection shaping device for machining the Audi C8 base structural member is designed according to the unique structure of the Audi C8 base structural member and the deformation of the position of an irregular curved surface in the deformation, is accurate and reliable through an electronic detection mode, detects a plurality of pointed point positions of the structural member through a detection piece and a correction piece, accurately detects the deformation position of the structural member through point outline, reliably displays the specific deformation value through coordinate change, is convenient for workers to judge the deformation position and the deformation amount more intuitively, further reliably realizes shaping operation, provides reliable basis for subsequent shaping operation, ensures the accuracy of the structural member in the subsequent shaping process, realizes the detection of the integral structure in the structural member and the reliable detection of the outline edge of the structural member, the detection effect is good, and the shaping is accurate.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a top view of the detecting mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the calibration mechanism of the present invention;
fig. 5 is a schematic structural view of the lifting mechanism of the present invention.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 3, the electronic detection shaping device for machining the audi C8 base structural member includes a cabinet 1, a base 2 disposed on the cabinet 1, a detection mechanism 3 disposed on the base 2, a lifting mechanism 4 disposed on the base 2 and located at the periphery of the detection mechanism 3, and a calibration mechanism 5 disposed on the lifting mechanism 4 and corresponding to the detection mechanism 3, wherein the detection mechanism 3, the lifting mechanism 4, and the calibration mechanism 5 are respectively in communication connection with a control mechanism 6 disposed on the base 2. The structure is pressed and positioned by the detection mechanism 3, coordinate values of a plurality of point positions of the structure are preset and are subjected to tolerance setting, correction is carried out by the correction mechanism 5, and the coordinate data are input into the control mechanism 6 to serve as standard parameters. When the detection is carried out, the structural part is fixed through the detection mechanism 3, the coordinate value of the structural part at the moment is read, the coordinate value detected and read at the moment is compared with the previously preset standard coordinate value and is displayed on the control mechanism 6, the coordinate value is qualified when the tolerance of the coordinate value is within the allowable range, the coordinate value is unqualified when the tolerance of the detected coordinate value is out of the operation range, the shaping operation is carried out, the specific deformation is displayed through the coordinate value, the coordinate value is knocked and reset to the reasonable range through the worker backing plate 40, and the detection and shaping process is completed.
The detection mechanism 3 comprises a bottom plate 30 arranged on the base 2, reference seats 31 positioned at the corners of the bottom plate 30, a pressing positioning mechanism arranged on the base 2 and used for pressing and positioning a structural part, and a plurality of groups of detection parts 32 arranged on the base 2 and used for detecting the position of the structural part, wherein each reference seat 31 forms a detection area for detecting the structural part, the detection parts 32 are positioned in the detection area, and the connection line shape of the detection head of each detection part 32 is matched with the outline shape of the structural part. The pressing and positioning mechanism is used for pressing the structural member, positioning operation is achieved, and the influence on detection accuracy caused by movement in the detection process is avoided. The detecting member 32 is a distance sensor, and a corresponding coordinate value during detection is formed through a distance gap between a measuring head of the distance sensor and the inner wall of the structural member, and the deformation at the position is known through the change of the coordinate value.
As shown in fig. 4, the calibration mechanism 5 includes a mounting plate 50 disposed on the lifting mechanism 4 and corresponding to the bottom plate 30, a mounting seat 51 disposed at a corner of the mounting plate 50 and corresponding to the reference seat 31, and a calibration piece 52 disposed on the mounting plate 50 and corresponding to the detection piece 32, and the positioning seat 331 is provided with a positioning post 53 adapted to a positioning hole of the reference seat 31. The calibration piece 52 is a distance sensor, and the coordinate value change of the structural member is realized through the distance gap between the measuring head of the distance sensor and the inner wall of the structural member. The calibration component 52 corresponds to the detection component 32 to ensure the accuracy of the three-dimensional coordinates detected on the structure. When the structural member is mounted, the positioning seat 331 and the reference seat 31 are opposite to each other and tightly attached to each other.
According to the unique structure of the Audi C8 base structural member, pressing and positioning structures with different structures are designed on different parts, so that the reliability and the tightness of pressing and positioning are ensured, and the detection error caused by inaccurate positioning is avoided, wherein the pressing and positioning mechanism comprises a first pressing and positioning component 33 and a plurality of groups of second pressing and positioning components 34 which are respectively arranged on the base 2; the first pressing and positioning assembly 33 includes a positioning frame 330 disposed on the base 2, a positioning seat 331 located on the inner periphery of the positioning frame 330 and spaced from the positioning frame 330, a pressing rod 332 disposed on the positioning frame 330, a pressing head 334 disposed at the end of the pressing rod 332, and a positioning block 333 disposed on the positioning seat 331, wherein a positioning head 335 corresponding to the pressing head 334 and having a positioning gap is disposed on the upper end surface of the positioning seat 331, and the shape and size of the positioning block 333 are the same as those of the opening of the structural member.
The second pressing and positioning assembly 34 includes a supporting frame 340 disposed on the base 2, a supporting base 341 disposed on an inner periphery of the supporting frame 340 and spaced from the supporting frame 340, and a positioning rod 342 disposed on the supporting frame 340, wherein a positioning press head 343 is disposed at an end of the positioning rod 342, a positioning pin 345 corresponding to the positioning press head 343 is disposed on the supporting base 341, and a positioning gap for mounting the structural member is disposed between the positioning press head 343 and the positioning pin 345.
In order to improve the usability of the lifting mechanism 4, as shown in fig. 5, in the present invention, the lifting mechanism 4 includes base plates 40 respectively disposed on two sides of the upper surface of the base 2, upright posts 41 disposed on the base plates 40, an installation transverse plate 42 disposed between the top ends of the two upright posts 41, sliding assemblies respectively disposed on the inner walls of the two upright posts 41, a connecting plate 43 connected between the two sliding assemblies and located below the installation transverse plate 42, and a telescopic member 44 penetrating the installation transverse plate 42 and connected to the connecting plate 43, the bottom plate 30 of the detection mechanism 3 is located between the two base plates 40, and the installation plate 50 of the calibration mechanism 5 is installed on the lower surface of the connecting plate 43. The expansion piece 44 is a self-locking cylinder or a self-locking electric cylinder, and the expansion of the expansion piece 44 drives the connecting plate 43 to move up and down under the action of the sliding assembly, so as to drive the whole body of the calibrating mechanism 5 to move up and down. The sliding assembly comprises a guide rail 401 arranged on the inner wall of the upright 41 and a supporting plate 402 which is connected to the guide rail 401 in a sliding manner and is fixedly connected with the connecting plate 43, and a positioning part 403 which is used for being connected with the mounting plate 50 of the calibrating mechanism 5 is arranged on the supporting plate 402.
In order to limit the lifting mechanism 4, in the invention, a limit block 46 is arranged on the inner wall of the upright 41 and at the bottom end of the guide rail 401. The guide rail 401 both sides are provided with corresponding spacing post 405 respectively, two be provided with gag lever post 406 between the spacing post 405, the one end and the spacing post 405 of gag lever post 406 are articulated, and the recess with spacing post 405 looks adaptation is seted up to the other end of gag lever post 406 for the gag lever post 406 other end passes through the recess and places on spacing post 405.
In order to improve the usability and operability of the control mechanism 6, in the present invention, the control mechanism 6 includes a fixing post 47 disposed on the base plate 40, a control terminal and an input assembly respectively disposed on the fixing post 47, and the control terminal is respectively connected to the calibration member 52, the detection member 32, the expansion member 44 and the input assembly in communication. An inclined adjusting plate 48 and a supporting plate 49 are respectively connected to the fixing column 47 in a sliding manner, a control terminal is arranged on the inclined adjusting plate 48, and an input assembly is arranged on the supporting plate 49. The control terminal adopts a computer, the input component comprises a keyboard and a mouse, data detected by the detection piece 32 and the calibration piece 52 are transmitted to the control terminal, corresponding coordinate values are obtained through data analysis of the control terminal, and detection of the positions of the structural components is realized.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The electronic detection shaping device for machining the Audi C8 base structural member is characterized by comprising a cabinet (1), a base (2) arranged on the cabinet (1), a detection mechanism (3) arranged on the base (2), a lifting mechanism (4) arranged on the base (2) and positioned at the periphery of the detection mechanism (3), and a calibration mechanism (5) arranged on the lifting mechanism (4) and corresponding to the detection mechanism (3), wherein the detection mechanism (3), the lifting mechanism (4) and the calibration mechanism (5) are respectively in communication connection with a control mechanism (6) arranged on the base (2);
the detection mechanism (3) comprises a base plate (30) arranged on the base (2), a reference seat (31) positioned at the corner of the base plate (30), a pressing positioning mechanism arranged on the base (2) and used for pressing and positioning a structural part, and a plurality of groups of detection pieces (32) arranged on the base (2) and used for detecting the position of the structural part, wherein each reference seat (31) forms a detection area for detecting the structural part, the detection pieces (32) are positioned in the detection area, and the connection line shape of the detection heads of the detection pieces (32) is matched with the outline shape of the structural part.
2. The electronic detection and shaping device for machining of structural members of an Audi C8 base as claimed in claim 1, wherein the calibration mechanism (5) comprises a mounting plate (50) disposed on the lifting mechanism (4) and corresponding to the bottom plate (30), a mounting seat (51) disposed at a corner of the mounting plate (50) and corresponding to the reference seat (31), and a calibration member (52) disposed on the mounting plate (50) and corresponding to the detection member (32), and the positioning seat (331) is provided with positioning posts (53) adapted to the positioning holes of the reference seat (31).
3. The electronic detection and shaping device for machining of an Audi C8 base structural member according to claim 1, wherein the pressing and positioning mechanism comprises a first pressing and positioning assembly (33) and a plurality of groups of second pressing and positioning assemblies (34) which are respectively arranged on the base (2);
first compress tightly locating component (33) including setting up locating rack (330) on base (2), be located locating rack (330) internal periphery and with locating seat (331), the setting that locating rack (330) interval set up are in depression bar (332) on locating rack (330), setting are in pressure head (334) and the setting of depression bar (332) tip are in locating piece (333) on locating seat (331), locating seat (331) up end be provided with pressure head (334) correspond and have positioning gap's location head (335), the shape size of locating piece (333) is unanimous with the shape size of the trompil of structure.
4. The electronic detection and shaping device for machining an Audi C8 base structural member according to claim 3, wherein the second pressing and positioning assembly (34) comprises a supporting frame (340) arranged on the base (2), a supporting seat (341) located at the inner periphery of the supporting frame (340) and spaced from the supporting frame (340), and a positioning rod (342) arranged on the supporting frame (340), a positioning ram (343) is arranged at the end of the positioning rod (342), a positioning pin (345) corresponding to the positioning ram (343) is arranged on the supporting seat (341), and a positioning gap for mounting a structural member is arranged between the positioning ram (343) and the positioning pin (345).
5. The electronic detection and shaping device for machining of the structural member of the Audi C8 base according to claim 1, it is characterized in that the lifting mechanism (4) comprises backing plates (40) respectively arranged at two sides of the upper surface of the base (2), upright posts (41) arranged on the backing plates (40), an installation transverse plate (42) arranged between the top ends of the two upright posts (41), sliding assemblies respectively arranged on the inner walls of the two upright posts (41), a connecting plate (43) connected between the two sliding assemblies and positioned below the installation transverse plate (42), and a telescopic piece (44) penetrating through the installation transverse plate (42) and connected with the connecting plate (43), the bottom plate (30) of the detection mechanism (3) is positioned between the two backing plates (40), the mounting plate (50) of the collation mechanism (5) is mounted on the lower surface of the connection plate (43).
6. The electronic detection and shaping device for machining of Audi C8 base structural members according to claim 5, wherein the sliding assembly comprises a guide rail (401) arranged on the inner wall of the upright post (41) and a supporting plate (402) slidably connected to the guide rail (401) and fixedly connected to the connecting plate (43), and a positioning member (403) for connecting with the mounting plate (50) of the calibrating mechanism (5) is arranged on the supporting plate (402).
7. The electronic detection and shaping device for machining Audi C8 base structural members according to claim 6, wherein a limiting block (46) is arranged on the inner wall of the upright post (41) and at the bottom end position of the guide rail (401).
8. The electronic detection and shaping device for machining the structural member of the Audi C8 base according to claim 6 or 7, wherein two sides of the guide rail (401) are respectively provided with a corresponding limiting column (405), a limiting rod (406) is arranged between the two limiting columns (405), one end of the limiting rod (406) is hinged to the limiting column (405), and the other end of the limiting rod (406) is provided with a groove matched with the limiting column (405), so that the other end of the limiting rod (406) is placed on the limiting column (405) through the groove.
9. The electronic detection reshaping device for machining of an Audi C8 base structural member according to claim 5, wherein the control mechanism (6) comprises a fixed column (47) arranged on a base plate (40), a control terminal and an input assembly respectively arranged on the fixed column (47), and the control terminal is respectively in communication connection with the calibration member (52), the detection member (32), the telescopic member (44) and the input assembly.
10. The electronic detection and shaping device for machining of an audi C8 base structural member according to claim 9, wherein an inclined adjusting plate (48) and a bearing plate (49) are slidably connected to the fixing column (47), the control terminal is disposed on the inclined adjusting plate (48), and the input assembly is disposed on the bearing plate (49).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911196676.1A CN110849301B (en) | 2019-11-29 | 2019-11-29 | Electronic detection shaping device for machining Audi C8 base structural member |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911196676.1A CN110849301B (en) | 2019-11-29 | 2019-11-29 | Electronic detection shaping device for machining Audi C8 base structural member |
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| CN110849301A true CN110849301A (en) | 2020-02-28 |
| CN110849301B CN110849301B (en) | 2020-09-22 |
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| CN201911196676.1A Active CN110849301B (en) | 2019-11-29 | 2019-11-29 | Electronic detection shaping device for machining Audi C8 base structural member |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112182886A (en) * | 2020-09-30 | 2021-01-05 | 同济大学建筑设计研究院(集团)有限公司 | Engineering model generation method and device, computer equipment and storage medium |
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| CN203869636U (en) * | 2014-05-26 | 2014-10-08 | 江苏科新汽车装饰件有限公司 | Test tool for sliding door step plate on right side of vehicle |
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