CN110849207A - Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve - Google Patents
Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve Download PDFInfo
- Publication number
- CN110849207A CN110849207A CN201911246414.1A CN201911246414A CN110849207A CN 110849207 A CN110849207 A CN 110849207A CN 201911246414 A CN201911246414 A CN 201911246414A CN 110849207 A CN110849207 A CN 110849207A
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- Prior art keywords
- ball
- receiving
- converter
- intermediary
- dispatching
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/12—Fluid-propelled scrapers, bullets, or like solid bodies
- F28G1/125—Fluid-propelled scrapers, bullets, or like solid bodies forced back and forth by means of flow reversal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/01—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using means for separating solid materials from heat-exchange fluids, e.g. filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/04—Feeding and driving arrangements, e.g. power operation
- F28G15/06—Automatic reversing devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an unpowered condenser rubber ball online cleaning device adopting an intermediary change-over valve, which belongs to the technical field of air conditioner cold circulation and comprises a ball dispenser, a receiving and sending ball switching intermediary converter and a ball receiver, wherein the ball dispenser is installed on one side of the receiving and sending ball switching intermediary converter, the ball receiver is installed on the other side of the receiving and sending ball switching intermediary converter, a converter electric actuator is installed on the top of the receiving and sending ball switching intermediary converter, and the output end of the converter electric actuator extends into the receiving and sending ball switching intermediary converter. The invention replaces the conventional condenser online cleaning product, adopts the unpowered design, saves the operation cost on the basis of keeping the cleaning function, saves the energy, reduces the consumption, solves the filter screen blockage fault which often occurs in the prior equipment by adding the filter screen reverse cleaning function of the ball collecting device, reduces the maintenance cost, cleans the rubber ball dirt by stirring when the ball collecting device switches the ball collecting device, and prolongs the service life of the rubber ball.
Description
Technical Field
The invention relates to a cleaning device, in particular to an unpowered condenser rubber ball online cleaning device adopting an intermediary change-over valve, and belongs to the technical field of air conditioner cold circulation.
Background
The traditional method is regular chemical or physical cleaning, and has the defects that cleaning is not timely, cleaning is carried out only when the dirt is formed to a certain degree, and a lot of energy is wasted in a cleaning period, the working principle of the rubber ball cleaning device is that under the condition that the system normally operates, a service robot sends rubber balls into a condenser, the rubber balls scrub the dirt on the inner wall of a heat exchanger pipe by water pressure, the traditional cleaning device is characterized in that a water pump is arranged on a flow path beside the receiving and sending balls to overcome the pressure difference of the receiving and sending balls of an outlet pipeline and a water inlet pipeline of the condenser, the rubber balls are withdrawn from the outlet pipeline of the condenser and are led into the water inlet end of the condenser, but the impact noise is high due to the starting and stopping of the pump, and the impact vibration exists during the operation, the invention provides an unpowered condenser rubber ball online cleaning device adopting an intermediary change-over valve, which is used for solving the problems in the prior art, and is characterized in that pipeline leakage is easy to occur, a pipeline valve and a main body internal check valve are damaged, the failure rate is high, and a rubber ball in the main body collides with the check valve due to instant start and stop of a service pump, the service life of the rubber ball is greatly reduced, meanwhile, dirt attached to the main body cannot be cleaned by itself after the rubber ball cleans a condensation pipe, in addition, a filter screen of a ball collector is easy to block, impurities are easy to generate in a ball receiving and sending system, and the like and the impurities are not easy to clean.
Disclosure of Invention
The invention mainly aims to provide an unpowered condenser rubber ball online cleaning device adopting an intermediary change-over valve, so as to solve the problems that cleaning is not timely and the service life of a rubber ball is short in the prior art.
The purpose of the invention can be achieved by adopting the following technical scheme:
an unpowered condenser rubber ball online cleaning device adopting an intermediary conversion valve comprises a ball dispenser, a receiving and sending ball switching intermediary converter and a ball receiver, wherein the ball dispenser is installed on one side of the receiving and sending ball switching intermediary converter, the ball receiver is installed on the other side of the receiving and sending ball switching intermediary converter, a converter electric actuator is installed at the top of the receiving and sending ball switching intermediary converter, the output end of the converter electric actuator extends into the receiving and sending ball switching intermediary converter, a converter impeller is installed at the output end of the converter electric actuator, a pipeline damper is arranged on the receiving and sending ball switching intermediary converter, a filling opening is installed at the top of one side, close to the pipeline damper, of the receiving and sending ball switching intermediary converter, a ball dispensing pipe is installed at the bottom of one side, close to the pipeline damper, of the receiving and sending ball switching intermediary converter, and the service pipe extends to the inside of service ware, be provided with service end manual valve on the service pipe, receiving and dispatching ball switches the top that intermediary's converter kept away from filler hole one side and installs and receive the bulb, and receives the inside that the bulb extends to the ball ware, receiving and dispatching ball switches the bottom that intermediary's converter is close to ball receiving pipe one side and installs and receive the ball wet return, and receives the ball wet return and extend to the inside of receiving the ball ware, receive and install on the ball wet return and receive ball end manual valve, the inside of receiving the ball ware is provided with receives the ball motorised valve, and the bottom of receiving the ball motorised valve is provided with and receives the ball filter screen, receive the top of ball ware outer wall and install water flow switch.
Preferably: the cross-sectional view of the converter impeller is cross-shaped.
Preferably: the two ends of the ball dispenser and the ball collector are both provided with flange plates, and the inner sides of the flange plates are both fixed with sealing gaskets.
Preferably: the outer side of the receiving and dispatching ball switching intermediary converter is provided with a transparent window.
Preferably: the corrosion-resistant coating is coated on the outer sides of the ball serving device and the ball collecting device.
Preferably: the inner side of the receiving and dispatching ball switching intermediary converter is provided with a smooth coating.
The invention has the beneficial effects that:
the unpowered condenser rubber ball online cleaning device adopting the intermediary change-over valve provided by the invention replaces the conventional condenser online cleaning product, adopts a unpowered design, saves the operation cost on the basis of keeping the cleaning function, saves the energy, reduces the consumption, solves the problem of filter screen blockage faults which often occur in the existing equipment by increasing the filter screen reverse cleaning function of the ball collecting device, reduces the maintenance cost, cleans the rubber ball dirt by stirring action during the switching of the receiving and sending balls, and prolongs the service life of the rubber ball.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a diagram of a process of use of the present invention;
fig. 3 is a top view of the interior of the ball-to-socket switching interposer of the present invention.
In the figure: the automatic ball collecting device comprises a ball dispenser 1, a ball dispensing pipe 2, a ball dispensing end manual valve 3, a pipeline damper 4, a filling port 5, a converter electric actuator 6, a receiving and dispatching ball switching intermediary converter 7, a ball collecting end manual valve 8, a converter impeller 9, a ball collecting water return pipe 10, a ball collecting pipe 11, a water flow switch 12, a ball collecting device 13, a ball collecting electric valve 14 and a ball collecting filter screen 15.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the following examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-3, the present embodiment provides an unpowered condenser rubber ball online cleaning device using an intermediary change-over valve, comprising a ball dispenser 1, a receiving/sending ball switching intermediary converter 7 and a ball receiver 13, wherein the ball dispenser 1 is installed at one side of the receiving/sending ball switching intermediary converter 7, the ball receiver 13 is installed at the other side of the receiving/sending ball switching intermediary converter 7, a converter electric actuator 6 is installed at the top of the receiving/sending ball switching intermediary converter 7, the output end of the converter electric actuator 6 extends into the receiving/sending ball switching intermediary converter 7, a converter impeller 9 is installed at the output end of the converter electric actuator 6, a pipeline damper 4 is installed on the receiving/sending ball switching intermediary converter 7, a pipeline filler 5 is installed at the top of the receiving/sending ball switching intermediary converter 7 near one side of the pipeline damper 4, and the pipeline damper 4 extends into the ball dispenser 1, the bottom of receiving and dispatching switching intermediary converter 7 near one side of pipeline damper 4 is installed with service pipe 2, and service pipe 2 extends to the inside of service ware 1, be provided with service end manual valve 3 on service pipe 2, receiving and dispatching switching intermediary converter 7 is far away from the top of charge mouth 5 one side and is installed ball return pipe 11, and receive ball return pipe 11 and extend to the inside of receiving ware 13, receiving and dispatching switching intermediary converter 7 is close to the bottom of receiving ball pipe 11 one side and is installed ball return pipe 10, and receive ball return pipe 10 and extend to the inside of receiving ware 13, receive and install receiving end manual valve 8 on the ball return pipe 10, the inside of receiving ware 13 is provided with ball motorised valve 14, and the bottom of receiving motorised valve 14 is provided with receives the ball filter screen 15, receive the top of the outer wall of receiving ware 13 and install flow switch 12.
In the present embodiment, as shown in fig. 3, the cross-sectional view of the converter impeller 9 is cross-shaped, which improves the efficiency and effect of transferring the rubber balls.
In the present embodiment, as shown in fig. 1, flanges are mounted at both ends of the ball dispenser 1 and the ball receiver 13, and gaskets are fixed on the inner sides of the flanges, so that the stability of the device installation is improved.
In this embodiment, as shown in fig. 1, a transparent window is disposed outside the switch 7 for switching between transmitting and receiving balls, so as to observe the change of the rubber ball inside.
In the present embodiment, as shown in fig. 1, the ball dispenser 1 and the ball receiver 13 are coated with a corrosion-resistant coating on the outer sides thereof, which improves the service life of the device.
In this embodiment, as shown in fig. 1, the inner side of the receiving/transmitting ball switching intermediary converter 7 is provided with a smooth coating, so that the abrasion of the rubber ball is reduced, and the service life of the rubber ball is prolonged.
As shown in fig. 1-3, the present embodiment provides an unpowered condenser rubber ball online cleaning device using an intermediate switching valve, which works as follows:
step 1: the condenser online cleaning function is realized, two main components of the device, namely a ball dispenser 1 and a ball collector 13, are installed in parallel with a condenser water inlet and outlet pipeline of a cooling circulating water system, a rubber ball is thrown into a condenser water inlet pipeline, the rubber ball is extruded through a condenser pipe under the water pressure of a circulating system self circulating pump due to self elasticity, dirt attached to the pipe wall is scrubbed, so that the purpose of improving the heat exchange efficiency of the condenser is achieved, the rubber ball passing through the condenser pipe is withdrawn in the ball collector of the condenser water outlet pipeline, and is thrown into the condenser water inlet pipeline again through a ball receiving and sending converter to complete circulation, so that the purpose of online cleaning the condenser is achieved;
step 2: when the device is put into use, rubber balls with corresponding specifications and quantities are added into the ball sending and receiving switching intermediary converter 7 through the filling port 5, when the system normally runs, the water flow switch 12 detects that the system runs, the ball sending end manual valve 3 and the ball receiving end manual valve 8 are in a normally open state, the converter electric actuator 6 drives the converter impeller 9 to stir the rubber balls to switch to a ball sending station during ball sending, at the moment, the pipeline damper 4, the ball sending and receiving switching intermediary converter 7 and the ball sending pipe 2 form a bypass flow passage connected with the condenser pipe in parallel, the pipeline damper 4 plays a role of reasonably presetting local water resistance to drive ball sending bypass water flow, an inlet and outlet pressure difference is formed under the action of the pipeline damper 4, and the bypass water flow is driven by water pressure to send the rubber balls into a condenser water inlet and outlet pipeline to enter the condenser pipe.
Completing the service operation;
and step 3: and in the ball collecting operation, the rubber balls passing through the condenser pipe and impurities in the circulating water flow are intercepted by a ball collecting filter screen 15 in a ball collecting device of a condenser water outlet pipeline, the ball collecting electric valve 14 is closed at the moment, the converter electric actuator 6 drives the converter impeller 9 to be switched to a ball collecting station, and at the moment, the ball collecting pipe 11, the ball collecting switching intermediary converter 7 and the ball collecting water return pipe 10 form a passage. Circulating water outside the ball receiving filter screen 15 is reversely flushed, rubber balls are discharged into the ball receiving and sending switching intermediary converter 7 through the ball receiving pipe 11, ball receiving operation is completed, a ball sending program is switched to, and ball receiving and sending circulation is completed;
and 4, step 4: receive and dispatch in the conversion simultaneously, strike simultaneously to glue ball surface impurity and clear up through the stirring of converter impeller 9 to glue ball, close service end manual valve 3 and receive ball end manual valve 8 during the maintenance operation, it is convenient to maintain, does not influence system normal operating.
The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.
Claims (6)
1. The utility model provides an unpowered condenser rubber ball on-line cleaning device who adopts intermediary change-over valve which characterized in that: the device comprises a ball dispenser (1), a receiving and dispatching ball switching intermediary converter (7) and a ball receiver (13), wherein the ball dispenser (1) is installed on one side of the receiving and dispatching ball switching intermediary converter (7), the ball receiver (13) is installed on the other side of the receiving and dispatching ball switching intermediary converter (7), a converter electric actuator (6) is installed at the top of the receiving and dispatching ball switching intermediary converter (7), the output end of the converter electric actuator (6) extends into the receiving and dispatching ball switching intermediary converter (7), a converter impeller (9) is installed at the output end of the converter electric actuator (6), a pipeline damper (4) is arranged on the receiving and dispatching ball switching intermediary converter (7), a filling opening (5) is installed at the top of one side, close to the pipeline damper (4), of the receiving and dispatching ball switching intermediary converter (7), and the pipeline damper (4) extends into the ball dispenser (1), the bottom of one side, close to the pipeline damper (4), of the receiving and dispatching intermediary converter (7) is provided with a ball dispatching pipe (2), the ball dispatching pipe (2) extends into the ball dispatching device (1), the ball dispatching pipe (2) is provided with a ball dispatching end manual valve (3), the top of one side, far away from the filling opening (5), of the receiving and dispatching intermediary converter (7) is provided with a ball receiving pipe (11), the ball receiving pipe (11) extends into the ball receiving device (13), the bottom, close to one side of the ball receiving pipe (11), of the receiving and dispatching intermediary converter (7) is provided with a ball receiving water return pipe (10), the ball receiving water return pipe (10) extends into the ball receiving device (13), the ball receiving end manual valve (8) is installed on the ball receiving water return pipe (10), the inside of the ball receiving device (13) is provided with a ball receiving electric valve (14), and the bottom of the ball receiving device (14) is provided with a ball receiving filter screen (15), and a water flow switch (12) is arranged at the top of the outer wall of the ball collector (13).
2. The on-line cleaning device for rubber balls of unpowered condensers adopting intermediary changeover valves as claimed in claim 1, wherein: the cross-sectional view of the converter impeller (9) is cruciform in shape.
3. The on-line cleaning device for rubber balls of unpowered condensers adopting intermediary changeover valves as claimed in claim 1, wherein: the two ends of the ball dispenser (1) and the ball collector (13) are both provided with flange plates, and the inner sides of the flange plates are both fixed with sealing gaskets.
4. The on-line cleaning device for rubber balls of unpowered condensers adopting intermediary changeover valves as claimed in claim 1, wherein: the outer side of the receiving and dispatching ball switching intermediary converter (7) is provided with a transparent window.
5. The on-line cleaning device for rubber balls of unpowered condensers adopting intermediary changeover valves as claimed in claim 1, wherein: the outer sides of the ball dispenser (1) and the ball collector (13) are coated with corrosion-resistant coatings.
6. The on-line cleaning device for rubber balls of unpowered condensers adopting intermediary changeover valves as claimed in claim 1, wherein: the inner side of the receiving and dispatching ball switching intermediary converter (7) is provided with a smooth coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246414.1A CN110849207A (en) | 2019-12-09 | 2019-12-09 | Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246414.1A CN110849207A (en) | 2019-12-09 | 2019-12-09 | Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110849207A true CN110849207A (en) | 2020-02-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911246414.1A Pending CN110849207A (en) | 2019-12-09 | 2019-12-09 | Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve |
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| CN (1) | CN110849207A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112033210A (en) * | 2020-08-05 | 2020-12-04 | 北京洁禹通环保科技有限公司 | Pipeline type unpowered rubber ball cleaning equipment |
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| CN211527200U (en) * | 2019-12-09 | 2020-09-18 | 洁禹通河北环保设备有限公司 | Unpowered condenser rubber ball online cleaning device adopting intermediary conversion valve |
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2019
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| CN203069039U (en) * | 2013-01-22 | 2013-07-17 | 广州灵坦机电设备有限公司 | Intelligent cleaning unit for dosing rubber balls |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112033210A (en) * | 2020-08-05 | 2020-12-04 | 北京洁禹通环保科技有限公司 | Pipeline type unpowered rubber ball cleaning equipment |
| CN112033210B (en) * | 2020-08-05 | 2024-05-03 | 北京洁禹通环保科技有限公司 | Pipeline type unpowered rubber ball cleaning equipment |
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