CN110849163A - Regenerative heating furnace flue gas reverse purging system and method - Google Patents

Regenerative heating furnace flue gas reverse purging system and method Download PDF

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Publication number
CN110849163A
CN110849163A CN201911199403.2A CN201911199403A CN110849163A CN 110849163 A CN110849163 A CN 110849163A CN 201911199403 A CN201911199403 A CN 201911199403A CN 110849163 A CN110849163 A CN 110849163A
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CN
China
Prior art keywords
flue gas
gas
blowing
heating furnace
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911199403.2A
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Chinese (zh)
Inventor
茅永明
唐雪华
刘苗苗
杨丽琴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Original Assignee
Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Shagang Group Co Ltd, Zhangjiagang Hongchang Steel Plate Co Ltd filed Critical Jiangsu Shagang Group Co Ltd
Priority to CN201911199403.2A priority Critical patent/CN110849163A/en
Publication of CN110849163A publication Critical patent/CN110849163A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/001Extraction of waste gases, collection of fumes and hoods used therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L7/00Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/008Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0028Regulation
    • F27D2019/0031Regulation through control of the flow of the exhaust gases

Abstract

The invention discloses a regenerative heating furnace flue gas back purging system and a regenerative heating furnace flue gas back purging method.A device comprises a heating furnace, a gas main pipe and a primary flue gas main pipe; the back-blowing smoke main pipe is connected with a heating furnace burner through a back-blowing smoke branch pipe, and the coal gas reversing valve is arranged on the back-blowing smoke branch pipe; the primary flue gas main pipe is connected with a primary flue gas induced draft fan, and the primary flue gas induced draft fan is connected with a chimney through a smoke exhaust pipe; the back-blowing flue gas main pipe is connected with a back-blowing flue gas induced draft fan, the back-blowing flue gas induced draft fan is connected with a smoke exhaust pipe through a connecting pipe, and a back-blowing flue gas storage tank is arranged on the connecting pipe. The heat accumulating type heating furnace flue gas back purging system and the method are used for solving the problems of pressure fluctuation of a back purging flue gas pipeline and easy blockage of a heat accumulator, so that the efficiency and the stability of the flue gas back purging process are improved.

Description

Regenerative heating furnace flue gas reverse purging system and method
Technical Field
The invention relates to the technical field of energy conservation and environmental protection of industrial furnaces, in particular to a regenerative heating furnace flue gas back purging system and a regenerative heating furnace flue gas back purging method.
Background
The double heat accumulating type heating furnace adopts the mode of alternate combustion and smoke exhaust on two sides of the heating furnace to supply heat to the furnace, and realizes the switching of air supply and air exhaust functions of the same burner by controlling the closing and opening of the reversing valve. When the combustion technology is reversed, gas is still filled in the space of the burner and the pipeline between the burner and the reversing valve due to the existence of residual pressure of the gas at the moment that the gas reversing valve is changed from gas supply to gas extraction, the gas is instantaneously combusted with the residual oxygen in the high-temperature flue gas entering the burner after reversing, and the phenomena of burning, adhesion corrosion, cracking, deformation, pore blockage and the like can occur to a heat accumulator in the burner under the high temperature of flame, so that the heat accumulation capacity is reduced.
In order to solve the problems, a smoke back-blowing system is additionally arranged on some heating furnaces, low-temperature smoke is extracted from a smoke main pipe through a newly-added draught fan, so that residual coal gas in a pipeline is replaced into the furnace to be combusted, the secondary combustion phenomenon in a coal gas burner is avoided, the technology can achieve the purpose of improving the working condition of a heat accumulator, but the fluctuation of pressure in the pipeline can be increased, in addition, a certain amount of dust and iron oxide particles are contained in the smoke, the smoke replaces the coal gas into the furnace, the smoke is temporarily stopped in the heat accumulator, after a coal gas reversing valve turns to exhaust, high-temperature smoke enters the heat accumulator instantly and is mixed with the smoke originally stopped in the heat accumulator, the dust and the particles are melted and adhered to the heat accumulator, the heat accumulator can be blocked for a long time, and the heat accumulation capacity of.
Disclosure of Invention
The invention aims to solve the problems and provides a heat accumulating type heating furnace flue gas back purging system and a heat accumulating type heating furnace flue gas back purging method, which are used for improving the problems of pressure fluctuation of a back purging flue gas pipeline and easy blockage of a heat accumulator, so that the efficiency and the stability of a flue gas back purging process are improved, and the specific technical scheme is as follows:
a regenerative heating furnace flue gas blowback system includes:
the heating furnace comprises two burners for entering and exhausting gas and discharging flue gas;
the gas main pipe is used for conveying gas and is connected with a gas reversing valve through a gas branch pipe;
the primary flue gas main pipe is used for conveying flue gas and is connected with a gas reversing valve through a primary flue gas branch pipe;
the gas reversing valve is used for switching pipelines, is connected with a burner of the heating furnace, and is used for switching the connection of the burner of the heating furnace and a gas branch pipe or a primary flue gas branch pipe;
the back-blowing smoke main pipe is connected with a heating furnace burner through a back-blowing smoke branch pipe, and the coal gas reversing valve is arranged on the back-blowing smoke branch pipe;
the primary flue gas main pipe is connected with a primary flue gas induced draft fan, and the primary flue gas induced draft fan is connected with a chimney through a smoke exhaust pipe; the back-blowing flue gas main pipe is connected with a back-blowing flue gas draught fan, the back-blowing flue gas draught fan is connected with a smoke exhaust pipe through a connecting pipe, and a back-blowing flue gas storage tank is arranged on the connecting pipe.
As an improvement of the scheme, a back-blowing smoke fast-cutting valve and a check valve are arranged on the back-blowing smoke branch pipe.
As an improvement of the scheme, a flue gas dust remover is arranged on a connecting pipe between the back-blowing flue gas induced draft fan and the back-blowing flue gas storage tank.
As an improvement of the scheme, a primary flue gas quick-cutting valve A is arranged on the smoke exhaust pipe; and a primary flue gas quick-cutting valve B is arranged on a connecting pipe between the back-blowing flue gas storage tank and the smoke exhaust pipe.
A heating furnace flue gas back blowing method implemented by using the heat accumulating type heating furnace flue gas back blowing system comprises the following steps:
a. an air intake period: one of the burners is connected with a gas reversing valve, and the other gas reversing valve is switched to be communicated with a gas main pipe, so that gas enters a hearth of the heating furnace to be combusted;
b. and (3) exhausting period: b, switching the coal gas reversing valve closed in the step a to be communicated with the primary flue gas branch pipe, and discharging flue gas in the furnace;
c. reverse purging: closing the gas reversing valve communicated with the gas main pipe in the step a, simultaneously starting a back-blowing smoke induced draft fan, leading out smoke in a smoke gas storage tank, replacing residual gas in the gas reversing valve communicated with the gas main pipe in the step a into a hearth of a heating furnace, and then closing the induced draft fan;
d. and (c) repeating the steps a to c, and alternately using two burners to introduce the coal gas into the hearth of the heating furnace in the gas inlet period.
As an improvement of the scheme, before the step a begins, the primary flue gas quick-cutting valve A is closed, the primary flue gas quick-cutting valve B is opened, the flue gas in the primary flue gas header pipe flows into the back-blowing flue gas storage tank under the action of the draught fan, when the pressure in the storage tank reaches a set value, the primary flue gas quick-cutting valve B is closed, the primary flue gas quick-cutting valve A is opened, and the flue gas is subjected to environmental protection treatment and then is discharged through a chimney.
Compared with the prior art, the technical scheme adopted by the invention has the technical effects that:
1) according to the heat accumulating type heating furnace flue gas back purging system and the method, the back purging flue gas main pipe is introduced, so that the problems of pressure fluctuation of a back purging flue gas pipeline and easy blockage of a heat accumulator are solved, and the efficiency and the stability of a flue gas back purging process are improved;
2) according to the heat accumulating type heating furnace flue gas reverse purging system and the heat accumulating type heating furnace flue gas reverse purging method, the reverse purging flue gas storage tank is added into the system, so that pressure fluctuation caused by simultaneous operation of two induced draft fans in a flue gas pipeline is effectively avoided, and the stability of system operation is improved.
3) According to the regenerative heating furnace flue gas back purging system and the regenerative heating furnace flue gas back purging method, flue gas dust removing equipment is additionally arranged in the back purging flue gas pipeline, and the content of dust and particles in the back purging flue gas is reduced, so that the blockage damage to a heat accumulator in a gas burner is reduced, and the service life of the heat accumulator is prolonged.
Drawings
FIG. 1 is a schematic structural view of a flue gas back purging system of the regenerative heating furnace;
FIG. 2 is a schematic view of a connection structure of the primary flue gas main pipe and the back-blowing flue gas main pipe;
reference numerals: 1. a hearth; 2. burning a nozzle; 3. back flushing the flue gas main pipe; 301. back-blowing the flue gas branch pipe; 4. a primary flue gas main pipe; 401. a primary flue gas branch pipe; 5. a gas main pipe; 501. a gas branch pipe; 6. a gas reversing valve; 601. a flue gas side; 602. a gas side; 7. a back-blowing smoke fast-cutting valve; 8. a check valve; 9. a chimney; 10. a smoke exhaust pipe; 11. a primary flue gas induced draft fan; 12. a primary flue gas quick-cutting valve A; 13. a back-blowing smoke gas storage tank; 14. a connecting pipe; 15. a flue gas dust remover; 16. a back-blowing smoke induced draft fan; 17. a primary flue gas quick-cutting valve B.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout.
As shown in fig. 1, a back-flushing system for flue gas of a regenerative heating furnace comprises:
the heating furnace comprises two burners 2 for entering and exhausting gas and discharging flue gas;
the gas main pipe 5 is used for conveying gas, and the gas main pipe 5 is connected with a gas reversing valve 6 through a gas branch pipe 501;
the primary flue gas main pipe 4 is used for conveying flue gas, and the primary flue gas main pipe 4 is connected with a coal gas reversing valve 6 through a primary flue gas branch pipe 401;
the gas reversing valve 6 is used for switching pipelines, the gas reversing valve 6 is connected with the heating furnace burner 2, and the heating furnace burner 2 is switched to be connected with the gas branch pipe 501 or the primary flue gas branch pipe 401 through the gas reversing valve 6
The back-blowing flue gas main pipe 3 is connected with the heating furnace burner 2 through the back-blowing flue gas branch pipe 301, the coal gas reversing valve 6 is arranged on the back-blowing flue gas branch pipe 301, and the back-blowing flue gas fast-cutting valve 7 and the check valve 8 are arranged on the back-blowing flue gas branch pipe 301.
As shown in fig. 2, the primary flue gas header pipe 4 is connected with a primary flue gas induced draft fan 11, and the primary flue gas induced draft fan 11 is connected with a chimney 9 through a smoke exhaust pipe 10; the back-blowing flue gas main pipe 3 is connected with a back-blowing flue gas induced draft fan 16, the flue gas induced draft fan is connected with a smoke exhaust pipe 10 through a connecting pipe 14, and a back-blowing flue gas storage tank 13 is arranged on the connecting pipe 14. A flue gas dust remover 15 is arranged on a connecting pipe 14 between a back-blowing flue gas induced draft fan 16 and a back-blowing flue gas storage tank 13. The smoke exhaust pipe 10 is provided with a primary smoke fast-cutting valve A12; a primary flue gas fast-cutting valve B17 is arranged on each connecting pipe 14 between the back-blowing flue gas storage tank 13 and the smoke exhaust pipe 10.
A heating furnace flue gas back blowing method implemented by utilizing the heat accumulating type heating furnace flue gas back blowing system comprises the following steps:
a. an air intake period: one of the burners 2 is connected with the gas reversing valve 6 and is closed, and the other gas reversing valve 6 is switched to be communicated with the gas main pipe 5, so that the gas enters the hearth 1 of the heating furnace to be combusted;
b. and (3) exhausting period: b, switching the coal gas reversing valve 6 closed in the step a to be communicated with the primary flue gas branch pipe 401, and discharging flue gas in the furnace;
c. reverse purging: closing the gas reversing valve 6 communicated with the gas main pipe 5 in the step a, simultaneously starting a back-blowing flue gas induced draft fan 16, leading out the flue gas in the flue gas storage tank, replacing the residual gas in the gas reversing valve 6 communicated with the gas main pipe 5 in the step a into the hearth 1 of the heating furnace, and then closing the induced draft fan;
d. and (c) repeating the steps a to c, and alternately using two burners 2 to introduce gas into the hearth 1 of the heating furnace in the gas inlet period.
Before the step a begins, a primary flue gas quick-switching valve A12 is closed, a primary flue gas quick-switching valve B17 is opened, flue gas in a primary flue gas header pipe 4 flows into a back-blowing flue gas storage tank 13 under the action of a draught fan, when the pressure in the storage tank reaches a set value, a primary flue gas quick-switching valve B17 is closed, a primary flue gas quick-switching valve A12 is opened, and the flue gas is subjected to environmental protection treatment and then is discharged through a chimney 9.
Taking a specific using process of the heating furnace as an example, the reversing period of the used regenerative heating furnace is 60s, and the operation process in one reversing period is taken as a representative example, and a specific implementation mode of the flue gas back flushing method is explained. As shown in fig. 1, in a certain reversing period, the left side of the heating furnace is an air inlet side, and coal gas and air enter the furnace through a coal gas reversing valve 6 and a burner 2 on the left side to be combusted; the right side is a smoke exhaust side, when the reversing period is finished for 60s, the right burner 2 and the gas reversing valve 6 keep a smoke exhaust state, the left gas reversing valve 6 is closed after continuously keeping an air inlet state for 2s, the valve clack of the gas side 602 of the left gas reversing valve 6 is closed, the supply of gas into the furnace is stopped, the back-blowing gas induced draft fan 16 is opened, the gas in the back-blowing gas storage tank 13 is led out and sent to the gas reversing valve 6 on the left side of the heating furnace, all the gas remained in the gas reversing valve 6 and the gas burner 2 is replaced into the furnace, and the back-blowing gas induced draft fan 16 is closed after 4 s. And then entering the next reversing period, converting the right gas reversing valve 6 and the burner 2 into inlet gas, and converting the left burner 2 and the reversing valve into exhaust gas, and circulating the processes.
When each reversing period starts, the primary flue gas quick-switching valve A12 is closed, the primary flue gas quick-switching valve B17 is opened, the flue gas in the primary flue gas header pipe 4 flows into the back-blowing flue gas storage tank 13 under the action of the induced draft fan, when the pressure in the storage tank reaches a set value, the primary flue gas quick-switching valve B17 is closed, the primary flue gas quick-switching valve A12 is opened, the flue gas is discharged through the chimney 9 after being subjected to environmental protection treatment, and the process is circulated again until the next reversing period.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (6)

1. A regenerative heating furnace flue gas blowback system includes:
the heating furnace comprises two burners for entering and exhausting gas and discharging flue gas;
the gas main pipe is used for conveying gas and is connected with a gas reversing valve through a gas branch pipe;
the primary flue gas main pipe is used for conveying flue gas and is connected with a gas reversing valve through a primary flue gas branch pipe;
the gas reversing valve is used for switching pipelines, is connected with a burner of the heating furnace, and is used for switching the connection of the burner of the heating furnace and a gas branch pipe or a primary flue gas branch pipe;
the method is characterized in that:
the back-blowing smoke main pipe is connected with a heating furnace burner through a back-blowing smoke branch pipe, and the coal gas reversing valve is arranged on the back-blowing smoke branch pipe;
the primary flue gas main pipe is connected with a primary flue gas induced draft fan, and the primary flue gas induced draft fan is connected with a chimney through a smoke exhaust pipe; the back-blowing flue gas main pipe is connected with a back-blowing flue gas draught fan, the back-blowing flue gas draught fan is connected with a smoke exhaust pipe through a connecting pipe, and a back-blowing flue gas storage tank is arranged on the connecting pipe.
2. A regenerative heating furnace flue gas blowback system as set forth in claim 1 wherein said blowback flue gas branch pipe is provided with a blowback flue gas quick-cut valve and a check valve.
3. The system of claim 2, wherein a flue gas dust collector is disposed on the connecting pipe between the back-blowing flue gas induced draft fan and the back-blowing flue gas storage tank.
4. A regenerative heating furnace flue gas blowback system as set forth in claim 3 wherein said flue gas discharge pipe is provided with a primary flue gas quick-cut valve a; and a primary flue gas quick-cutting valve B is arranged on a connecting pipe between the back-blowing flue gas storage tank and the smoke exhaust pipe.
5. A heating furnace flue gas back-blowing method implemented by using the regenerative heating furnace flue gas back-blowing system of claim 4, characterized by comprising the following steps:
a. an air intake period: one of the burners is connected with a gas reversing valve, and the other gas reversing valve is switched to be communicated with a gas main pipe, so that gas enters a hearth of the heating furnace to be combusted;
b. and (3) exhausting period: b, switching the coal gas reversing valve closed in the step a to be communicated with the primary flue gas branch pipe, and discharging flue gas in the furnace;
c. reverse purging: closing the gas reversing valve communicated with the gas main pipe in the step a, simultaneously starting a back-blowing smoke induced draft fan, leading out smoke in a smoke gas storage tank, replacing residual gas in the gas reversing valve communicated with the gas main pipe in the step a into a hearth of a heating furnace, and then closing the induced draft fan;
d. and (c) repeating the steps a to c, and alternately using two burners to introduce the coal gas into the hearth of the heating furnace in the gas inlet period.
6. The method of claim 5, wherein before step a, the primary flue gas quick-cut valve A is closed, the primary flue gas quick-cut valve B is opened, flue gas in the primary flue gas main pipe flows into the reverse-blowing flue gas storage tank under the action of the induced draft fan, when the pressure in the storage tank reaches a set value, the primary flue gas quick-cut valve B is closed, the primary flue gas quick-cut valve A is opened, and the flue gas is subjected to environmental protection treatment and then discharged through the chimney.
CN201911199403.2A 2019-11-29 2019-11-29 Regenerative heating furnace flue gas reverse purging system and method Pending CN110849163A (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN111521005A (en) * 2020-04-30 2020-08-11 张家港宏昌钢板有限公司 Heat storage and heat exchange combined heating furnace and operation method thereof
CN113720169A (en) * 2021-09-07 2021-11-30 上海呈彧智能科技有限公司 Regenerative heating furnace flue gas back flushing method and system based on dual-target feedback
CN113883899A (en) * 2021-10-19 2022-01-04 攀钢集团西昌钢钒有限公司 Energy-saving waiting rolling method for double-heat-storage type heating furnace
CN117268126A (en) * 2023-10-18 2023-12-22 和和能源(北京)有限公司 Heating furnace control system

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CN208886753U (en) * 2018-08-10 2019-05-21 沈阳格竹科技有限公司 Reduce the energy conservation and environmental protection system of CO discharge amount
CN211177993U (en) * 2019-11-29 2020-08-04 张家港宏昌钢板有限公司 Heat accumulating type heating furnace flue gas reverse purging system

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111521005A (en) * 2020-04-30 2020-08-11 张家港宏昌钢板有限公司 Heat storage and heat exchange combined heating furnace and operation method thereof
CN113720169A (en) * 2021-09-07 2021-11-30 上海呈彧智能科技有限公司 Regenerative heating furnace flue gas back flushing method and system based on dual-target feedback
CN113720169B (en) * 2021-09-07 2023-08-25 上海呈彧智能科技有限公司 Double-target feedback-based back-flushing method and system for flue gas of regenerative heating furnace
CN113883899A (en) * 2021-10-19 2022-01-04 攀钢集团西昌钢钒有限公司 Energy-saving waiting rolling method for double-heat-storage type heating furnace
CN113883899B (en) * 2021-10-19 2023-09-05 攀钢集团西昌钢钒有限公司 Energy-saving rolling waiting method for double-heat accumulating type heating furnace
CN117268126A (en) * 2023-10-18 2023-12-22 和和能源(北京)有限公司 Heating furnace control system

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