CN110844223A - Perfusion temperature stability compensation method and device - Google Patents
Perfusion temperature stability compensation method and device Download PDFInfo
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- CN110844223A CN110844223A CN201910990019.8A CN201910990019A CN110844223A CN 110844223 A CN110844223 A CN 110844223A CN 201910990019 A CN201910990019 A CN 201910990019A CN 110844223 A CN110844223 A CN 110844223A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/08—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
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- Non-Alcoholic Beverages (AREA)
Abstract
The invention discloses a perfusion temperature stability compensation method.A mixing cylinder is filled with water and syrup and is uniformly mixed, and a mixing temperature probe detects the internal temperature of the mixing cylinder in real time; the mixing temperature probe transmits the temperature information in the mixing cylinder to the automatic refrigerant regulating valve, and the automatic refrigerant regulating valve sets the cooling temperature according to the temperature of the material to be cooled; introducing the cooled liquid into a carbonization cylinder for dissolving and adding carbon dioxide, introducing into a filter after adding is finished, and flowing into a wine cylinder of a filling machine; introducing the mixed liquor in the wine jar of the filling machine into a compensation heat exchanger for secondary cooling; when the temperature meets the filling temperature. On the one hand, the flow of the refrigerant is accurately and automatically controlled in real time according to the temperature detected by the feed liquid, the problems of temperature control accuracy and energy consumption are solved, the energy consumption of normal production is greatly reduced, on the other hand, the filling temperature is controlled by compensating the secondary compensation of the heat exchanger, and the filling effect is ensured. The invention discloses a perfusion temperature stabilization compensation device.
Description
Technical Field
The invention relates to the field of beverage processing, in particular to a stable filling temperature compensation method and device.
Background
At present, when drinking a carbonated apple vinegar beverage, people feel cool and thirst, the requirements of the consumers on taste and the requirements of the public consumers on health beverages are met, but the material characteristics of the carbonated apple vinegar beverage are considered, carbon dioxide has requirements on temperature in the process of dissolving the beverage, the lower the temperature is, the higher the dissolution coefficient of the carbon dioxide is, the better the stability is, but when the temperature is controlled to be too low, feed liquid can stay on a trigger to be frozen and blocked, the lower-temperature mixing generates higher energy consumption, how to control the stable and better mixing (carbonation) filling temperature range is, finally, the product quality is ensured, and meanwhile, the purposes of reducing energy, material loss and fault shutdown time are needed to be solved urgently.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, an object of the present invention is to provide a perfusion temperature stability compensation method and device, which can solve the problem of low power consumption.
One of the purposes of the invention is realized by adopting the following technical scheme:
the utility model provides a fill temperature stabilization compensation method, is applied to and fills temperature stabilization compensation arrangement, fill temperature stabilization compensation arrangement includes mixed jar, refrigerant automatically regulated valve, accuse temperature heat exchanger, carbonization jar, buffer cylinder, filter, liquid filling machine wine jar and compensation heat exchanger, the mixed jar is provided with mixed temperature probe, carbonization jar, buffer cylinder, filter, liquid filling machine wine jar end to end connect gradually, includes following step:
mixing: filling water and syrup into the mixing tank, uniformly mixing, and detecting the internal temperature of the mixing tank in real time by using a mixing temperature probe;
temperature control: the mixing temperature probe transmits the temperature information in the mixing cylinder to the automatic refrigerant regulating valve, and the automatic refrigerant regulating valve sets the cooling temperature according to the temperature of the material to be cooled;
cooling: introducing the mixed water and syrup into a temperature-controlled heat exchanger for cooling;
and (3) carbonizing: introducing the cooled liquid into a carbonization cylinder for dissolving and adding carbon dioxide, introducing into a filter after adding is finished, and flowing into a wine cylinder of a filling machine;
and a secondary compensation step: introducing the mixed liquor in the wine jar of the filling machine into a compensation heat exchanger for secondary cooling;
filling: and detecting the temperature of the wine jar of the filling machine, and filling when the temperature meets the filling temperature.
Further, in the mixing step, the proportion of the syrup and the water is respectively regulated by a syrup metering regulating valve and a water metering regulating valve.
Further, in the temperature control step, the mixed temperature probe and the refrigerant automatic regulating valve are connected through a temperature signal line.
Further, in the temperature control step, a refrigerant automatic regulating valve is arranged on a refrigerant pipeline of the temperature control heat exchanger, and the refrigerant flow is regulated through the refrigerant automatic regulating valve.
Further, in the carbonization step, after the carbon dioxide is dissolved and added, the carbon dioxide enters a physical and chemical detector and then enters a filter.
Further, in the filling step, when the filling temperature is detected to be higher than 10 degrees, the filling is stopped, and the secondary cooling filling temperature is continued until the filling temperature is within 10 degrees.
A perfusion temperature stabilization compensation device comprises a mixing cylinder, a refrigerant automatic regulating valve, a temperature-controlled heat exchanger, a carbonization cylinder, a buffer cylinder, a filter, a filling machine wine cylinder and a compensation heat exchanger, wherein the mixing cylinder is provided with a mixing temperature probe which is arranged in the mixing cylinder; mix the jar with accuse temperature heat exchanger connects, accuse temperature heat exchanger with the carbonization jar is connected, the buffering jar both ends respectively with the carbonization jar with the filter is connected, the filter with the liquid filling machine wine jar is connected, compensation heat exchanger respectively with the buffering jar with the liquid filling machine wine jar is connected, accuse temperature heat exchanger is provided with the refrigerant pipeline, refrigerant automatically regulated valve with mix the temperature probe and pass through the temperature signal line connection, refrigerant automatically regulated valve set up in on the refrigerant pipeline and according to the temperature information control refrigerant flow of mixing the temperature probe feedback.
Furthermore, a physical and chemical detector is arranged between the carbonization cylinder and the buffer cylinder, and two ends of the physical and chemical detector are respectively connected with the carbonization cylinder and the buffer cylinder.
Further, the buffer cylinder is provided with a carbon dioxide pipeline for carbon dioxide compensation.
Further, it still includes syrup measurement governing valve and water measurement governing valve to fill temperature stable compensation arrangement, syrup measurement governing valve and water measurement governing valve set up respectively on syrup pipeline and water pipeling, syrup pipeline and water pipeling respectively with the mixing bowl intercommunication.
Compared with the prior art, the invention has the beneficial effects that:
and detecting the temperature of the wine jar of the filling machine, and filling when the temperature meets the filling temperature. Set up the accuse temperature of accuse temperature heat exchanger through refrigerant automatic regulating valve and the cooperation of mixing temperature probe, detect the temperature according to the feed liquid on the one hand and realize accurate real-time automatic control refrigerant flow, solved accuse temperature precision problem and energy consumption problem, greatly reduced the energy consumption of normal production, on the other hand realizes the control of filling temperature through the secondary compensation of compensation heat exchanger, has ensured the effect of filling.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a flow chart of a perfusion temperature stabilization compensation method according to a preferred embodiment of the present invention;
fig. 2 is a structural view of a perfusion temperature stabilization compensating device.
In the figure: 10. a mixing cylinder; 11. a mixing temperature probe; 20. a refrigerant automatic regulating valve; 30. a temperature-controlled heat exchanger; 40. carbonizing a cylinder; 50. a cushion cylinder; 60. a filter; 70. filling a wine jar by a filling machine; 80. a make-up heat exchanger; 91. a syrup metering regulating valve; 92. water metering regulating valve.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a perfusion temperature stabilization compensation method is applied to a perfusion temperature stabilization compensation device, the perfusion temperature stabilization compensation device includes a mixing cylinder, a refrigerant automatic regulating valve, a temperature-controlled heat exchanger, a carbonization cylinder, a buffer cylinder, a filter, a filling machine wine cylinder and a compensation heat exchanger, the mixing cylinder is provided with a mixing temperature probe, and the carbonization cylinder, the buffer cylinder, the filter and the filling machine wine cylinder are sequentially connected end to end, and the method includes the following steps:
mixing: filling water and syrup into the mixing tank, uniformly mixing, and detecting the internal temperature of the mixing tank in real time by using a mixing temperature probe; in the mixing step, the proportion of the syrup and the water is respectively adjusted through a syrup metering adjusting valve and a water metering adjusting valve. The proportional control capability is improved, and the control force is increased.
Temperature control: the mixing temperature probe transmits the temperature information in the mixing cylinder to the automatic refrigerant regulating valve, and the automatic refrigerant regulating valve sets the cooling temperature according to the temperature of the material to be cooled; in the temperature control step, the mixed temperature probe is connected with the refrigerant automatic regulating valve through a temperature signal line. Specifically, the refrigerant automatic regulating valve is arranged on a refrigerant pipeline of the temperature-controlled heat exchanger, and the refrigerant flow is regulated through the refrigerant automatic regulating valve. In the prior art, in order to guarantee the effect, a temperature-controlled heat exchanger is generally directly set to a lower temperature, so that although the guarantee is provided, the energy consumption is obviously increased. Through the problem that detects mixed liquid to provide the judgement information of suitable cooling temperature for refrigerant automatically regulated valve, thereby select the cooling temperature that is most suitable for current mixed liquid, solved on the one hand accuse temperature heat exchanger temperature and set up the problem of hanging down the energy consumption too high excessively, on the other hand has solved accuse temperature heat exchanger temperature and has set up too high, the problem of no effect.
Cooling: introducing the mixed water and syrup into a temperature-controlled heat exchanger for cooling; after the proper cooling temperature is set, the cooling step of the temperature-controlled heat exchanger is carried out, so that the cooling effect is good and the energy consumption is low.
And (3) carbonizing: introducing the cooled liquid into a carbonization cylinder for dissolving and adding carbon dioxide, introducing into a filter after adding is finished, and flowing into a wine cylinder of a filling machine; in the carbonization step, after the carbon dioxide is dissolved and added, the carbon dioxide enters a physical and chemical detector and then enters a filter.
And a secondary compensation step: introducing the mixed liquor in the wine jar of the filling machine into a compensation heat exchanger for secondary cooling;
filling: and detecting the temperature of the wine jar of the filling machine, and filling when the temperature meets the filling temperature. Set up the accuse temperature of accuse temperature heat exchanger through refrigerant automatic regulating valve and the cooperation of mixing temperature probe, detect the temperature according to the feed liquid on the one hand and realize accurate real-time automatic control refrigerant flow, solved accuse temperature precision problem and energy consumption problem, greatly reduced the energy consumption of normal production, on the other hand realizes the control of filling temperature through the secondary compensation of compensation heat exchanger, has ensured the effect of filling.
In the filling step, when the filling temperature is detected to be higher than 10 degrees, the filling is stopped, and the secondary cooling filling temperature is continuously carried out until the filling temperature reaches within 10 degrees. And after filling, the semi-finished product enters a pasteurization machine to be heated to the center of the feed liquid to finish sterilization.
Specifically, in the practical application process, each ton of feed liquid is calculated by increasing 2 degrees, the calculation is converted into electricity consumption, 6-degree electricity is saved by mixing and pasteurization, 2 yuan/degree electricity for industrial electricity is saved by 1 degree, 30 million tons of mixed filling are saved by one year, and 360 million yuan is saved every year. Meanwhile, the temperature of the feed liquid can not be compensated and discharged due to the temperature rise of the fault shutdown every year, and the newly added temperature compensation device is adopted according to 20 tons in one year, so that the feed liquid cost can be saved by about 15 ten thousand yuan every year, and the shutdown time required by the incapability of filling or the discharge of defective products due to the temperature rise of the feed liquid can be saved by about 30 hours, thereby achieving the purposes of saving energy and reducing consumption, and improving the product quality and the filling production efficiency.
Referring to fig. 2, a perfusion temperature stabilization compensation device includes a mixing cylinder 10, a refrigerant automatic regulating valve 20, a temperature-controlled heat exchanger 30, a carbonization cylinder 40, a buffer cylinder 50, a filter 60, a filling machine wine cylinder 70 and a compensation heat exchanger 80, wherein the mixing cylinder 10 is provided with a mixing temperature probe 11, and the mixing temperature probe 11 is arranged in the mixing cylinder 10; mix jar 10 with accuse temperature heat exchanger 30 is connected, accuse temperature heat exchanger 30 with carbonization jar 40 is connected, buffer cylinder 50 both ends respectively with carbonization jar 40 with filter 60 is connected, filter 60 with liquid filling machine wine jar 70 is connected, compensation heat exchanger 80 respectively with buffer cylinder 50 with liquid filling machine wine jar 70 is connected, accuse temperature heat exchanger 30 is provided with the refrigerant pipeline, refrigerant automatic regulating valve 20 with mix temperature probe 11 and pass through the temperature signal line connection, refrigerant automatic regulating valve 20 set up in on the refrigerant pipeline and according to the temperature information control refrigerant flow of mixing temperature probe 11 feedback.
Preferably, a physical and chemical detector is arranged between the carbonization cylinder 40 and the buffer cylinder 50, and two ends of the physical and chemical detector are respectively connected with the carbonization cylinder 40 and the buffer cylinder 50. The quality of the food is guaranteed by physical and chemical methods and by using certain measuring tools or instrument equipment for inspection.
Preferably, the surge tank 50 is provided with a carbon dioxide line for carbon dioxide compensation. The problem of carbon dioxide loss in the circulation process is solved.
Preferably, the perfusion temperature stabilization compensation device further comprises a syrup metering regulating valve 91 and a water metering regulating valve 92, wherein the syrup metering regulating valve 91 and the water metering regulating valve 92 are respectively arranged on a syrup pipeline and a water pipeline, and the syrup pipeline and the water pipeline are respectively communicated with the mixing cylinder 10. The compensation heat exchanger 80 has another function that: the cylinder 50 is buffered by entering a temperature compensation cycle when the temperature of the material liquid is increased due to the fault shutdown so that the material liquid can not be normally filled. Novel structure, design benefit, the suitability is strong, the facilitate promotion.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a fill temperature stabilization compensation method, is applied to and fills temperature stabilization compensation arrangement, fill temperature stabilization compensation arrangement includes mixed jar, refrigerant automatically regulated valve, accuse temperature heat exchanger, carbonization jar, buffer cylinder, filter, liquid filling machine wine jar and compensation heat exchanger, the mixed jar is provided with mixed temperature probe, carbonization jar, buffer cylinder, filter, liquid filling machine wine jar end to end connect gradually, its characterized in that includes following step:
mixing: filling water and syrup into the mixing tank, uniformly mixing, and detecting the internal temperature of the mixing tank in real time by using a mixing temperature probe;
temperature control: the mixing temperature probe transmits the temperature information in the mixing cylinder to the automatic refrigerant regulating valve, and the automatic refrigerant regulating valve sets the cooling temperature according to the temperature of the material to be cooled;
cooling: introducing the mixed water and syrup into a temperature-controlled heat exchanger for cooling;
and (3) carbonizing: introducing the cooled liquid into a carbonization cylinder for dissolving and adding carbon dioxide, introducing into a filter after adding is finished, and flowing into a wine cylinder of a filling machine;
and a secondary compensation step: introducing the mixed liquor in the wine jar of the filling machine into a compensation heat exchanger for secondary cooling;
filling: and detecting the temperature of the wine jar of the filling machine, and filling when the temperature meets the filling temperature.
2. The perfusion temperature stabilization compensation method of claim 1, wherein: in the mixing step, the proportion of the syrup and the water is respectively adjusted through a syrup metering adjusting valve and a water metering adjusting valve.
3. The perfusion temperature stabilization compensation method of claim 1, wherein: in the temperature control step, the mixed temperature probe is connected with the refrigerant automatic regulating valve through a temperature signal line.
4. The perfusion temperature stabilization compensation method of claim 1, wherein: in the temperature control step, a refrigerant automatic regulating valve is arranged on a refrigerant pipeline of the temperature control heat exchanger, and the refrigerant flow is regulated through the refrigerant automatic regulating valve.
5. The perfusion temperature stabilization compensation method of claim 1, wherein: in the carbonization step, after the carbon dioxide is dissolved and added, the carbon dioxide enters a physical and chemical detector and then enters a filter.
6. The perfusion temperature stabilization compensation method of claim 1, wherein: in the filling step, when the filling temperature is detected to be higher than 10 degrees, the filling is stopped, and the secondary cooling filling temperature is continuously carried out until the filling temperature reaches within 10 degrees.
7. The utility model provides a fill temperature stabilization compensation arrangement, includes mixing jar, refrigerant automatically regulated valve, accuse temperature heat exchanger, carbonization jar, buffer cylinder, filter, liquid filling machine wine jar and compensation heat exchanger, its characterized in that:
the mixing cylinder is provided with a mixing temperature probe which is arranged in the mixing cylinder;
mix the jar with accuse temperature heat exchanger connects, accuse temperature heat exchanger with the carbonization jar is connected, the buffering jar both ends respectively with the carbonization jar with the filter is connected, the filter with the liquid filling machine wine jar is connected, compensation heat exchanger respectively with the buffering jar with the liquid filling machine wine jar is connected, accuse temperature heat exchanger is provided with the refrigerant pipeline, refrigerant automatically regulated valve with mix the temperature probe and pass through the temperature signal line connection, refrigerant automatically regulated valve set up in on the refrigerant pipeline and according to the temperature information control refrigerant flow of mixing the temperature probe feedback.
8. The perfusion temperature stabilization compensation device of claim 7, wherein: and a physical and chemical detector is arranged between the carbonization cylinder and the buffer cylinder, and two ends of the physical and chemical detector are respectively connected with the carbonization cylinder and the buffer cylinder.
9. The perfusion temperature stabilization compensation device of claim 7, wherein: the buffer cylinder is provided with a carbon dioxide pipeline, and the carbon dioxide pipeline is used for carbon dioxide compensation.
10. The perfusion temperature stabilization compensation device of claim 7, wherein: fill temperature stabilization compensation arrangement and still include syrup measurement governing valve and water measurement governing valve, syrup measurement governing valve and water measurement governing valve set up respectively on syrup pipeline and water pipeling, syrup pipeline and water pipeling respectively with mixing jar intercommunication.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910990019.8A CN110844223B (en) | 2019-10-17 | 2019-10-17 | Perfusion temperature stability compensation method and device |
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| CN201910990019.8A CN110844223B (en) | 2019-10-17 | 2019-10-17 | Perfusion temperature stability compensation method and device |
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| CN110844223A true CN110844223A (en) | 2020-02-28 |
| CN110844223B CN110844223B (en) | 2021-11-02 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200987353Y (en) * | 2006-08-31 | 2007-12-12 | 钱志财 | Beverage mixer |
| CN202618210U (en) * | 2012-05-09 | 2012-12-26 | 北华航天工业学院 | Automatic control system of gas-water-syrup mixing machine |
| CN202829547U (en) * | 2012-10-24 | 2013-03-27 | 山东工大机械有限公司 | Beer carbon dioxide filling machine |
| CN204797584U (en) * | 2015-06-29 | 2015-11-25 | 苏州市吉拓机械有限公司 | Machine is mixed to high power |
| CN105565236A (en) * | 2015-12-18 | 2016-05-11 | 合肥市恒昌自动化控制有限责任公司 | White spirit storage filling intelligent management method |
| CN208166539U (en) * | 2018-04-13 | 2018-11-30 | 成都维拉特科技有限公司 | One Yeasts beverage filling device |
| CN208327381U (en) * | 2018-06-13 | 2019-01-04 | 上海交通大学 | A kind of Soda Water production line |
| CN209177971U (en) * | 2018-10-25 | 2019-07-30 | 台山市得力道食品有限公司 | A kind of material recirculation control device |
-
2019
- 2019-10-17 CN CN201910990019.8A patent/CN110844223B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200987353Y (en) * | 2006-08-31 | 2007-12-12 | 钱志财 | Beverage mixer |
| CN202618210U (en) * | 2012-05-09 | 2012-12-26 | 北华航天工业学院 | Automatic control system of gas-water-syrup mixing machine |
| CN202829547U (en) * | 2012-10-24 | 2013-03-27 | 山东工大机械有限公司 | Beer carbon dioxide filling machine |
| CN204797584U (en) * | 2015-06-29 | 2015-11-25 | 苏州市吉拓机械有限公司 | Machine is mixed to high power |
| CN105565236A (en) * | 2015-12-18 | 2016-05-11 | 合肥市恒昌自动化控制有限责任公司 | White spirit storage filling intelligent management method |
| CN208166539U (en) * | 2018-04-13 | 2018-11-30 | 成都维拉特科技有限公司 | One Yeasts beverage filling device |
| CN208327381U (en) * | 2018-06-13 | 2019-01-04 | 上海交通大学 | A kind of Soda Water production line |
| CN209177971U (en) * | 2018-10-25 | 2019-07-30 | 台山市得力道食品有限公司 | A kind of material recirculation control device |
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