CN110842188A

CN110842188A - Carbide cutter manufacture equipment

Info

Publication number: CN110842188A
Application number: CN201911180901.2A
Authority: CN
Inventors: 李世安
Original assignee: Zhuzhou Jinte Cemented Carbide Co Ltd
Current assignee: Zhuzhou Jinte Cemented Carbide Co Ltd
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2020-02-28

Abstract

The invention discloses hard alloy cutter manufacturing equipment which comprises a base, a device shell, a stirring chamber, a brush, a stirring rod, a first motor, a feeding pipe, a manipulator, a first cylinder, a rotating shaft, a second motor, a dust treatment device, a third motor, a fan, a conveying belt, a workbench, a fourth motor, a belt, a discharging nozzle and the like; the invention has the advantages of reasonable and simple structure, low production cost, convenient installation, centralized production flow, high automation degree and greatly improved production efficiency; the dust treatment device is arranged, so that dust generated in the production and manufacturing process can be discharged, and the influence of the dust on an operator and the environment is avoided; the male die and the female die in the die can be replaced, so that cutters with different specifications can be produced.

Description

Carbide cutter manufacture equipment

The technical field is as follows:

the invention relates to the technical field of cutters, in particular to hard alloy cutter manufacturing equipment.

Background art:

cemented carbide is widely used as a tool material, such as turning tools, milling cutters, planing tools, drill bits, boring tools and the like, for cutting cast iron, nonferrous metals, plastics, chemical fibers, graphite, glass, stone and common steel, and also for cutting refractory steel, stainless steel, high manganese steel, tool steel and other materials which are difficult to process. The cutting speed of the existing novel hard alloy cutter is hundreds times of that of carbon steel.

The current production flow of the hard alloy cutter is too dispersed, the automation degree is not high, the production efficiency is low, and meanwhile, a large amount of dust is generated in the production process to influence the health of workers, so that a technology is needed to make up for the defect.

The invention content is as follows:

the invention aims to solve the problems that the production process of the existing hard alloy cutter is too dispersed, the automation degree is low, the production efficiency is low, and meanwhile, a large amount of dust is generated in the production process to influence the health of workers.

In order to solve the above problems, the present invention provides a technical solution: a hard alloy cutter manufacturing device comprises a base, a device shell, a stirring chamber, a brush, a stirring rod, a first motor, a feeding pipe, a manipulator, a first cylinder, a rotating shaft, a second motor, a dust treatment device, a third motor, a fan, a conveying belt, a workbench, a fourth motor, a belt, a discharging nozzle, a first pipeline, a mold, a first connecting rod, a conveying pump, a hydraulic cylinder, a power box and an electric heating wire; the bottom of the device shell is fixedly connected with a plurality of bases, and the lower end of the right side of the device shell is provided with a workbench; a third motor is arranged on the right side of the upper end of the device shell, the output end of the third motor is connected with a fan, and the edge of the fan extends into the cavity of the device shell; a dust treatment device is arranged on the left side of the third motor; a second motor is arranged in the middle of the upper end of the device shell, the output end of the second motor is connected with a rotating shaft, the lower end of the rotating shaft is fixedly connected with a first air cylinder, and the output end of the first air cylinder is connected with a manipulator; a mold is arranged in the middle of the bottom surface in the cavity of the device shell; a conveyor belt is arranged on the right side of the bottom surface in the cavity of the device shell, a fourth motor is arranged below the conveyor belt, and the output end of the fourth motor is connected with the input end of the conveyor belt through a belt; a stirring chamber is arranged on the left side in the cavity of the device shell, a first motor is arranged at the upper end of the stirring chamber, the output end of the first motor is connected with a stirring rod, the stirring rod extends into the stirring chamber, and a brush is fixedly connected to the left end of the stirring rod; the upper end of the right side of the stirring chamber is fixedly communicated with a feeding pipe, and the feeding pipe extends out of the device shell; a hydraulic cylinder is fixedly connected in the middle of the outer surface of the right side of the stirring chamber, the output end of the hydraulic cylinder is hinged with a first connecting rod, and the first connecting rod is hinged with the upper end of the outer surface of the left side of the mold; the lower end of the right side of the stirring chamber is provided with an electric heating wire, and the input end of the electric heating wire is connected with the output end of the power supply box; the mould below is equipped with the conveying pump, the conveying pump input is linked together through first pipeline and teeter chamber, the conveying pump output is linked together through first pipeline and ejection of compact mouth, the ejection of compact mouth aims at mould right side upper surface.

Preferably, the specific structure of the manipulator is as follows: the gripper comprises a gripper shell, a second cylinder, a movable block, a second connecting rod, a first gripping hand, a second gripping hand and a third connecting rod; the grabber shell is fixedly connected with an output shaft of the first air cylinder; a second cylinder is arranged at the top end of the grabber shell, a movable block is fixedly connected to the output end of the second cylinder, and a second connecting rod and a third connecting rod are hinged to the tail end of the movable block; a first grabbing hand is hinged to the second connecting rod; a second grabbing hand is hinged to the third connecting rod; the middle of the first grabbing hand and the second grabbing hand is hinged to the grabber shell.

Preferably, the dust processing apparatus has a specific structure that: the dust treatment device comprises a dust treatment device shell, a water tank, a second pipeline, a second water pump, an atomizing spray head, a filter layer, a third pipeline, a suction fan, a filter chamber and a suction hood; the shell of the dust treatment device is connected with the shell of the device; the lower end of the shell of the dust treatment device is provided with an air suction cover; a filtering chamber is arranged in the middle of the shell of the dust processing device, a filtering layer is arranged in the middle of the filtering chamber, and an atomizing nozzle is arranged at the upper end of the filtering chamber; the lower end of the left side of the shell of the dust treatment device is provided with a water tank; a second water pump is arranged on the left side of the upper end of the shell of the dust treatment device, the input end of the second water pump is communicated with the water tank through a second pipeline, and the output end of the second water pump is communicated with the atomizing spray head through a second pipeline; the dust treatment device is characterized in that a suction fan is arranged in the middle of the right side of the shell of the dust treatment device, the input end of the suction fan is communicated with a suction hood through a third pipeline, and the output end of the suction fan is communicated with the filter chamber through a third pipeline.

Preferably, the specific structure of the mold is as follows: the die comprises a first die plate, a replaceable male die, a hinge, a second die plate and a replaceable female die; the first die plate is connected with the first connecting rod; the second die plate is connected with the device shell; the first die plate and the second die plate are directly hinged together through a hinge; a replaceable male die is arranged in the first die plate; and a replaceable concave die is arranged in the second die plate.

Preferably, the filter layer is a biological filler.

Preferably, the inner side surfaces of the first grabbing hand and the second grabbing hand are provided with anti-skid lines.

Preferably, the hinge is coated with grease.

Preferably, the discharge nozzle is in a bell mouth shape.

The invention has the beneficial effects that:

(1) the invention has the advantages of reasonable and simple structure, low production cost, convenient installation, integrated production flow, high automation degree and greatly improved production efficiency.

(2) The dust treatment device is arranged, so that dust generated in the production and manufacturing process can be discharged, and the influence of the dust on operators and the environment is avoided.

(3) The male die and the female die in the die can be replaced, so that cutters with different specifications can be produced.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the robot of the present invention.

FIG. 3 is a schematic view of the structure of the dust processing apparatus of the present invention.

Fig. 4 is a schematic structural view of the mold of the present invention.

In the figure: 1-a base; 2-device housing; 3-a stirring chamber; 5-a brush; 6-a stirring rod; 7-a first motor; 8-feeding pipe; 10-a manipulator; 11-a first cylinder; 12-a rotating shaft; 13-a second electric machine; 14-a dust treatment device; 15-a third motor; 16-a fan; 18-a conveyor belt; 19-a workbench; 20-a fourth motor; 21-a belt; 22-a discharge nozzle; 23-a first conduit; 24-a mold; 25-a first link; 26-a delivery pump; 27-a hydraulic cylinder; 28-power supply box; 29-electric heating wire; 30-gripper housing; 31-a second cylinder; 32-a movable block; 33-a second link; 34-a first grasping hand; 35-a second grasping hand; 36-a third link; 37-dust handling equipment housing; 38-a water tank; 39-a second conduit; 40-a second water pump; 41-an atomizing spray head; 42-a filter layer; 43-a third conduit; 44-a suction fan; 45-filtering chamber; 46-an air suction hood; 47-a first die plate; 48-replaceable male die; 49-a hinge; 50-a second compression moulding plate; 51-replaceable female mold.

The specific implementation mode is as follows:

as shown in fig. 1, the following technical solutions are adopted in the present embodiment: a hard alloy cutter manufacturing device comprises a base 1, a device shell 2, a stirring chamber 3, a brush 5, a stirring rod 6, a first motor 7, a feeding pipe 8, a manipulator 10, a first air cylinder 11, a rotating shaft 12, a second motor 13, a dust treatment device 14, a third motor 15, a fan 16, a conveying belt 18, a workbench 19, a fourth motor 20, a belt 21, a discharging nozzle 22, a first pipeline 23, a mold 24, a first connecting rod 25, a conveying pump 26, a hydraulic cylinder 27, a power box 28 and an electric heating wire 29; the bottom of the device shell 2 is fixedly connected with a plurality of bases 1, and the lower end of the right side of the device shell 2 is provided with a workbench 19; a third motor 15 is arranged on the right side of the upper end of the device shell 2, the output end of the third motor 15 is connected with a fan 16, and the fan 16 extends into the cavity of the device shell 2; a dust treatment device 14 is arranged on the left side of the third motor 15; a second motor 13 is arranged in the middle of the upper end of the device shell 2, the output end of the second motor 13 is connected with a rotating shaft 12, the lower end of the rotating shaft 12 is fixedly connected with a first cylinder 11, and the output end of the first cylinder 11 is connected with a manipulator 10; a mould 24 is arranged in the middle of the bottom surface in the cavity of the device shell 2; a conveyor belt 18 is arranged on the right side of the bottom surface in the cavity of the device shell 2, a fourth motor 20 is arranged below the conveyor belt 18, and the output end of the fourth motor 20 is connected with the input end of the conveyor belt 18 through a belt 21; a stirring chamber 3 is arranged on the left side in a cavity of the device shell 2, a first motor 7 is arranged at the upper end of the stirring chamber 3, the output end of the first motor 7 is connected with a stirring rod 6, the stirring rod 6 extends into the stirring chamber 3, and a brush 5 is fixedly connected to the left end of the stirring rod 6; a feeding pipe 8 is fixedly communicated with the upper end of the right side of the stirring chamber 3, and the feeding pipe 8 extends out of the device shell 2; a hydraulic cylinder 27 is fixedly connected to the middle of the outer surface of the right side of the stirring chamber 3, the output end of the hydraulic cylinder 27 is hinged to a first connecting rod 25, and the first connecting rod 25 is hinged to the upper end of the outer surface of the left side of the mold 24; the lower end of the right side of the stirring chamber 3 is provided with an electric heating wire 29, and the input end of the electric heating wire 29 is connected with the output end of a power supply box 28; a material conveying pump 26 is arranged below the mold 24, the input end of the material conveying pump 26 is communicated with the stirring chamber 3 through a first pipeline 23, the output end of the material conveying pump 26 is communicated with a discharging nozzle 22 through the first pipeline 23, and the discharging nozzle 22 is aligned to the upper surface of the right side of the mold 24.

As shown in fig. 2, the specific structure of the manipulator 10 is as follows: comprises a gripper shell 30, a second cylinder 31, a movable block 32, a second connecting rod 33, a first gripping hand 34, a second gripping hand 35 and a third connecting rod 36; the grabber shell 30 is fixedly connected with an output shaft of the first air cylinder 11; the top end of the grabber shell 30 is provided with a second air cylinder 31, the output end of the second air cylinder 31 is fixedly connected with a movable block 32, and the tail end of the movable block 32 is hinged with a second connecting rod 33 and a third connecting rod 36; a first grabbing hand 34 is hinged on the second connecting rod 33; a second grabbing hand 35 is hinged to the third connecting rod 36; the first gripper hand 34 and the second gripper hand 35 are hinged to the gripper housing 30 in between.

As shown in fig. 3, the specific structure of the dust processing apparatus 14 is: comprises a dust processing device shell 37, a water tank 38, a second pipeline 39, a second water pump 40, an atomizing spray head 41, a filter layer 42, a third pipeline 43, a suction fan 44, a filter chamber 45 and a suction hood 46; the dust treatment device housing 37 is connected with the device housing 2; the lower end of the shell 37 of the dust treatment device is provided with an air suction cover 46; a filtering chamber 45 is arranged in the middle of the shell 37 of the dust processing device, a filtering layer 42 is arranged in the middle of the filtering chamber 45, and an atomizing nozzle 41 is arranged at the upper end of the filtering chamber 45; the lower end of the left side of the shell 37 of the dust treatment device is provided with a water tank 38; a second water pump 40 is arranged on the left side of the upper end of the shell 37 of the dust treatment device, the input end of the second water pump 40 is communicated with the water tank 38 through a second pipeline 39, and the output end of the second water pump 40 is communicated with an atomizing spray head 41 through the second pipeline 39; the middle of the right side of the housing 37 of the dust processing device is provided with a suction fan 44, the input end of the suction fan 44 is communicated with a suction hood 46 through a third pipeline 43, and the output end of the suction fan 44 is communicated with a filter chamber 45 through the third pipeline 43.

As shown in fig. 4, the specific structure of the mold 24 is: comprises a first die plate 47, a replaceable male die 48, a hinge 49, a second die plate 50 and a replaceable female die 51; the first die plate 47 is connected with the first connecting rod 25; the second die plate 50 is connected to the device case 2; the first die plate 47 and the second die plate 50 are directly hinged together through a hinge 49; a replaceable male die 48 is arranged in the first die plate 47; a replaceable concave die 51 is arranged in the second die plate 50.

Wherein the filter layer 42 is a bio-filler; the inner side surfaces of the first grabbing hand 34 and the second grabbing hand 35 are provided with anti-skid lines; the hinge 49 is coated with grease; the discharge nozzle 22 is in the shape of a bell mouth.

The using state of the invention is as follows: pouring production raw materials into a stirring chamber 3, driving a stirring rod 6 to stir through a first motor 7, scraping residues on the inner wall of the stirring chamber 3 through a brush 5, preheating the production raw materials through a bottom heating wire 29, extracting the production raw materials from the stirring chamber 3 through a delivery pump 26, spraying the production raw materials into a mold 24 through a discharge nozzle 22, driving the mold 24 through a hydraulic cylinder 27 to carry out mold closing, arranging a replaceable female mold 51 and a replaceable male mold 48 in the mold, opening the mold 24 through the hydraulic cylinder 27 after mold closing forming, driving a manipulator 10 to move downwards through a first air cylinder 11, clamping the cutter through the manipulator 10, driving the cutter to move upwards through the first air cylinder 11, driving the cutter to swing rightwards through a second motor 13, moving the cutter to the upper part of a conveyor belt 18, releasing the cutter, falling into the conveyor belt 18, driving a fan 16 to rotate through a third motor 15 at the top part to cool, extracting dust from an air suction hood 46, the filter is carried out through a biological filler filter layer 42 in a filter tank 45, meanwhile, a second water pump 40 pumps water from the water tank 38 and sprays the water from an atomizing nozzle 41, dust is atomized and settled, and finally, a conveyor belt 18 is driven by a fourth motor 20 to convey a cutter to the workbench 19.

In the description of the invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "two ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the invention.

In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the terms in the invention is understood by those skilled in the art according to specific situations.

While there have been shown and described what are at present considered the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power source belong to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the wiring arrangement are not explained in detail in the invention.

Claims

1. The hard alloy cutter manufacturing equipment is characterized in that: the device comprises a base (1), a device shell (2), a stirring chamber (3), a brush (5), a stirring rod (6), a first motor (7), a feeding pipe (8), a mechanical arm (10), a first cylinder (11), a rotating shaft (12), a second motor (13), a dust treatment device (14), a third motor (15), a fan (16), a conveying belt (18), a workbench (19), a fourth motor (20), a belt (21), a discharging nozzle (22), a first pipeline (23), a mold (24), a first connecting rod (25), a conveying pump (26), a hydraulic cylinder (27), a power supply box (28) and an electric heating wire (29);

the bottom of the device shell (2) is fixedly connected with a plurality of bases (1), and the lower end of the right side of the device shell (2) is provided with a workbench (19);

a third motor (15) is arranged on the right side of the upper end of the device shell (2), the output end of the third motor (15) is connected with a fan (16), and the fan (16) extends into the cavity of the device shell (2);

a dust treatment device (14) is arranged on the left side of the third motor (15);

a second motor (13) is arranged in the middle of the upper end of the device shell (2), the output end of the second motor (13) is connected with a rotating shaft (12), a first air cylinder (11) is fixedly connected to the lower end of the rotating shaft (12), and a manipulator (10) is connected to the output end of the first air cylinder (11);

a mould (24) is arranged in the middle of the bottom surface in the cavity of the device shell (2);

a conveyor belt (18) is arranged on the right side of the bottom surface in the cavity of the device shell (2), a fourth motor (20) is arranged below the conveyor belt (18), and the output end of the fourth motor (20) is connected with the input end of the conveyor belt (18) through a belt (21);

a stirring chamber (3) is arranged on the left side in the cavity of the device shell (2), a first motor (7) is arranged at the upper end of the stirring chamber (3), the output end of the first motor (7) is connected with a stirring rod (6), the stirring rod (6) extends into the stirring chamber (3), and a brush (5) is fixedly connected to the left end of the stirring rod (6);

a feeding pipe (8) is fixedly communicated with the upper end of the right side of the stirring chamber (3), and the feeding pipe (8) extends out of the device shell (2);

a hydraulic cylinder (27) is fixedly connected to the middle of the outer surface of the right side of the stirring chamber (3), the output end of the hydraulic cylinder (27) is hinged to a first connecting rod (25), and the first connecting rod (25) is hinged to the upper end of the outer surface of the left side of the mold (24);

the lower end of the right side of the stirring chamber (3) is provided with an electric heating wire (29), and the input end of the electric heating wire (29) is connected with the output end of a power supply box (28);

the mould (24) below is equipped with feeding pump (26), feeding pump (26) input is linked together through first pipeline (23) and teeter chamber (3), feeding pump (26) output is linked together through first pipeline (23) and ejection of compact mouth (22), ejection of compact mouth (22) aim at mould (24) right side upper surface.

2. The cemented carbide tool manufacturing apparatus according to claim 1, wherein: the specific structure of the manipulator (10) is as follows: comprises a gripper shell (30), a second cylinder (31), a movable block (32), a second connecting rod (33), a first gripping hand (34), a second gripping hand (35) and a third connecting rod (36);

the grabber shell (30) is fixedly connected with an output shaft of the first air cylinder (11);

a second air cylinder (31) is arranged at the top end of the grabber shell (30), a movable block (32) is fixedly connected to the output end of the second air cylinder (31), and a second connecting rod (33) and a third connecting rod (36) are hinged to the tail end of the movable block (32);

a first grabbing hand (34) is hinged to the second connecting rod (33);

a second grabbing hand (35) is hinged to the third connecting rod (36);

the middle of the first grabbing hand (34) and the second grabbing hand (35) is hinged on the grabber shell (30).

3. The cemented carbide tool manufacturing apparatus according to claim 1, wherein: the dust processing device (14) has the specific structure that: comprises a dust processing device shell (37), a water tank (38), a second pipeline (39), a second water pump (40), an atomizing spray head (41), a filter layer (42), a third pipeline (43), a suction fan (44), a filter chamber (45) and a suction hood (46);

the dust treatment device shell (37) is connected with the device shell (2);

the lower end of the shell (37) of the dust treatment device is provided with an air suction cover (46);

a filtering chamber (45) is arranged in the middle of the shell (37) of the dust processing device, a filtering layer (42) is arranged in the middle of the filtering chamber (45), and an atomizing nozzle (41) is arranged at the upper end of the filtering chamber (45);

a water tank (38) is arranged at the lower end of the left side of the shell (37) of the dust treatment device;

a second water pump (40) is arranged on the left side of the upper end of the shell (37) of the dust treatment device, the input end of the second water pump (40) is communicated with the water tank (38) through a second pipeline (39), and the output end of the second water pump (40) is communicated with the atomizing spray head (41) through the second pipeline (39);

the middle of the right side of the shell (37) of the dust treatment device is provided with a suction fan (44), the input end of the suction fan (44) is communicated with a suction hood (46) through a third pipeline (43), and the output end of the suction fan (44) is communicated with a filter chamber (45) through the third pipeline (43).

4. The cemented carbide tool manufacturing apparatus according to claim 1, wherein: the specific structure of the mould (24) is as follows: comprises a first die plate (47), a replaceable male die (48), a hinge (49), a second die plate (50) and a replaceable female die (51);

the first die plate (47) is connected with the first connecting rod (25);

the second compression moulding plate (50) is connected with the device shell (2);

the first die plate (47) and the second die plate (50) are directly hinged together through a hinge (49);

a replaceable male die (48) is arranged in the first die plate (47);

a replaceable concave die (51) is arranged in the second die plate (50).

5. The cemented carbide tool manufacturing apparatus according to claim 3, wherein: the filter layer (42) is a biological filler.

6. The cemented carbide tool manufacturing apparatus according to claim 2, wherein: and anti-skid lines are arranged on the inner side surfaces of the first grabbing hand (34) and the second grabbing hand (35).

7. The cemented carbide tool manufacturing apparatus according to claim 4, wherein: the hinge (49) is coated with grease.

8. The cemented carbide tool manufacturing apparatus according to claim 1, wherein: the discharging nozzle (22) is in a horn mouth shape.