CN110841401B - Exhaust gas treatment equipment - Google Patents
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Abstract
Description
技术领域technical field
本揭露是关于一种废气处理设备,特别是关于一种湿式的废气处理设备。The present disclosure relates to an exhaust gas treatment device, in particular, to a wet-type exhaust gas treatment device.
背景技术Background technique
工业制程中,总是无可避免地产生大量的废气。若大量的废气未经任何净化处理,便直接排放至大气中,将对生态系统及人类生活环境造成偌大的影响。因此,必须积极发展废气处理设备,以有效去除废气中的有害物质及微粒。In industrial processes, a large amount of exhaust gas is inevitably generated. If a large amount of waste gas is directly discharged into the atmosphere without any purification treatment, it will have a huge impact on the ecosystem and human living environment. Therefore, exhaust gas treatment equipment must be actively developed to effectively remove harmful substances and particles in exhaust gas.
习知湿式洗尘器(又称洗涤器)是常用的废气处理设备,其是利用液体去除微粒或有害气体。湿式洗尘器的最大优势是可同时去除粒状及气态污染物。虽然湿式洗尘器可以有较高的除尘效率,然而,湿式除尘器往往存在压降太大、操作成本高及废水处理问题。湿式洗尘器更是最广泛用于去除酸碱气体的废气处理设备。Conventional wet scrubbers (also known as scrubbers) are commonly used exhaust gas treatment equipment that utilizes liquids to remove particulates or harmful gases. The biggest advantage of wet scrubbers is that they can remove both particulate and gaseous pollutants. Although wet scrubbers can have high dust removal efficiency, however, wet scrubbers often have problems with too large pressure drop, high operating costs and wastewater treatment. Wet scrubbers are the most widely used waste gas treatment equipment for removing acid and alkali gases.
习知湿式洗尘器的除尘原理是使粉尘微粒与粒径为50μm至500μm的水滴接触而被收集,接着将含微粒的水滴通过重力、惯性或离心力自废气中分离,以达到除尘的目的。一般而言,湿式洗尘器是通过三种机制使微粒与水滴接触,即惯性冲击、直接截留及布朗运动。惯性冲击是平均粒径大于10微米的微粒的重要收集机制;直接截留则是用以补集平均粒径较大的微粒;平均粒径较小的微粒可能因布朗运动而与水滴接触,进而被收集。上述机制中,直接截留是一般除尘器亦可轻易达成的,对于难以去除的较小微粒,便必须通过惯性冲击及布朗运动的机制补集。然而,习知湿式洗尘器对于平均粒径2.5微米以下的微粒(PM2.5)的去除效果不佳。The dust removal principle of the conventional wet scrubber is to make dust particles contact with water droplets with a particle size of 50 μm to 500 μm to be collected, and then separate the water droplets containing particles from the exhaust gas by gravity, inertia or centrifugal force to achieve the purpose of dust removal. In general, wet scrubbers use three mechanisms to bring particles into contact with water droplets, namely inertial impact, direct entrapment, and Brownian motion. Inertial impact is an important collection mechanism for particles with an average particle size greater than 10 microns; direct interception is used to collect particles with a larger average particle size; particles with a smaller average particle size may contact water droplets due to Brownian motion, and then be captured. collect. Among the above mechanisms, direct interception can be easily achieved by ordinary dust collectors. For small particles that are difficult to remove, they must be collected by inertial impact and Brownian motion mechanisms. However, the conventional wet scrubber is not effective in removing particulates (PM2.5) with an average particle diameter of 2.5 microns or less.
习知用于处理含无机酸碱性气体的湿式洗尘器为洗涤塔,其是通过气液两相接触,将气体中的溶质吸收输送至液体内部。习知常用的吸收洗涤装置包含喷淋塔(spraycolumn)、板式吸收塔(plate absorption tower)及填充塔(packed tower),其中又以填充塔最为广泛使用。习知填充塔为连续式操作的设备,且洗涤液通常会循环使用,在长时间操作下,会因为粒状物堆积造成喷嘴堵塞、管径变小的问题,因此须经常性地进行填充塔的维护,以维持其工作效能。A conventional wet scrubber for treating inorganic acid-base gas is a scrubber, which absorbs and transports solutes in the gas into the liquid through gas-liquid two-phase contact. Conventional and commonly used absorption washing devices include a spray column, a plate absorption tower and a packed tower, among which the packed tower is the most widely used. The conventional packed tower is a continuous operation equipment, and the washing liquid is usually recycled. In the long-term operation, the nozzle will be blocked due to the accumulation of particulate matter, and the pipe diameter will become smaller. Therefore, the packed tower must be regularly cleaned. maintenance to maintain its performance.
有鉴于此,亟须提供一种废气处理设备,以有效去除平均粒径较小的微粒,并减少设备维护的频率。In view of this, there is an urgent need to provide an exhaust gas treatment device that can effectively remove particles with a smaller average particle size and reduce the frequency of device maintenance.
发明内容SUMMARY OF THE INVENTION
本揭露的一态样是提供一种废气处理设备,其是包含本体、过滤网及喷水装置。本体包括壳体及分别设置于壳体的相对两端的进气口及排气口。在沿着进气口至排气口的方向,进气口为渐开,而排气口为渐缩。过滤网是设置在壳体内。过滤网的平均厚度为0.4厘米至1.0厘米。喷水装置是设置在壳体内,并介于进气口及过滤网之间。至少一个喷水装置是朝着过滤网喷水。An aspect of the present disclosure is to provide an exhaust gas treatment device, which includes a main body, a filter screen, and a water spray device. The body includes a casing and an air inlet and an air outlet respectively arranged at opposite ends of the casing. In the direction from the intake port to the exhaust port, the intake port is involute and the exhaust port is tapered. The filter screen is arranged in the casing. The average thickness of the filter mesh is 0.4 cm to 1.0 cm. The water spraying device is arranged in the casing and is between the air inlet and the filter screen. At least one water spray device sprays water toward the filter screen.
本揭露的另一态样是提供一种废气处理设备,其是包含本体、过滤网、填充层、除雾层以及喷水装置。本体包括壳体及设置于壳体的相对两端的进气口及排气口。在沿着进气口至排气口的方向,进气口为渐开,而排气口为渐缩。过滤网是设置在壳体内。过滤网的平均厚度为0.4厘米至1.0厘米。填充层是设置于进气口及过滤网之间。除雾层是设置于壳体内。喷水装置是设置在壳体的一侧壁上,并介于进气口及过滤网之间。喷水装置是朝着填充层喷洒液体。Another aspect of the present disclosure is to provide an exhaust gas treatment device, which includes a main body, a filter screen, a filling layer, a demisting layer, and a water spray device. The body includes a casing, and air inlets and exhaust ports disposed at opposite ends of the casing. In the direction from the intake port to the exhaust port, the intake port is involute and the exhaust port is tapered. The filter screen is arranged in the casing. The average thickness of the filter mesh is 0.4 cm to 1.0 cm. The filling layer is arranged between the air inlet and the filter screen. The defogging layer is arranged in the casing. The water spraying device is arranged on one side wall of the casing and is between the air inlet and the filter screen. The water spray device sprays liquid towards the filling layer.
附图说明Description of drawings
根据以下详细说明并配合附图阅读,使本揭露的态样获致较佳的理解。需注意的是,如同业界的标准作法,许多特征并不是按照比例绘示的。事实上,为了进行清楚讨论,许多特征的尺寸可以经过任意缩放。Aspects of the present disclosure will be better understood from the following detailed description read in conjunction with the accompanying drawings. It should be noted that, as is standard practice in the industry, many features are not drawn to scale. In fact, the dimensions of many features can be arbitrarily scaled for clarity of discussion.
图1是绘示根据本揭露一实施例的废气处理设备的剖面示意图;FIG. 1 is a schematic cross-sectional view illustrating an exhaust gas treatment apparatus according to an embodiment of the present disclosure;
图2是绘示根据本揭露另一实施例的废气处理设备的剖面示意图;2 is a schematic cross-sectional view illustrating an exhaust gas treatment apparatus according to another embodiment of the present disclosure;
图3是绘示根据本揭露一实施例的废气处理设备的剖面示意图。3 is a schematic cross-sectional view illustrating an exhaust gas treatment apparatus according to an embodiment of the present disclosure.
具体实施方式Detailed ways
以下揭露提供许多不同实施例或例示,以实施发明的不同特征。以下叙述的成份和排列方式的特定例示是为了简化本揭露。这些当然仅是做为例示,其目的不在构成限制。举例而言,第一特征形成在第二特征之上或上方的描述包含第一特征和第二特征有直接接触的实施例,也包含有其他特征形成在第一特征和第二特征之间,以致第一特征和第二特征没有直接接触的实施例。许多特征的尺寸可以不同比例绘示,以使其简化且清晰。除此之外,本揭露在各种例示中会重复元件符号及/或字母。此重复的目的是为了简化和明确,并不表示所讨论的各种实施例及/或配置之间有任何关系。The following disclosure provides many different embodiments or illustrations for implementing various features of the invention. The specific illustrations of components and arrangements described below are for the purpose of simplifying the present disclosure. These are, of course, only examples and are not intended to be limiting. For example, a description that a first feature is formed on or over a second feature includes embodiments in which the first feature and the second feature are in direct contact, as well as embodiments where other features are formed between the first feature and the second feature, Embodiments such that the first feature and the second feature are not in direct contact. The dimensions of many features may be drawn at different scales for simplicity and clarity. In addition, the present disclosure repeats reference numerals and/or letters in various illustrations. This repetition is for simplicity and clarity and does not imply any relationship between the various embodiments and/or configurations discussed.
再者,空间相对性用语,例如“下方”、“在…之下”、“低于”、“上方”、“高于”等,是为了易于描述附图中所绘示的元素或特征和其他元素或特征的关系。空间相对性用语除了附图中所描绘的方向外,还包含元件在使用或操作时的不同方向。装置可以其他方式定向(旋转90度或在其他方向)。以下操作的顺序可变化。可在以下操作之间或之后进行一或多个附加的操作,且一或多个以下操作是可撤除的。Furthermore, spatially relative terms, such as "below", "below", "below", "above", "above", etc., are used to facilitate the description of the elements or features depicted in the figures and Relationships to other elements or features. Spatially relative terms encompass different orientations of elements in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations). The order of the following operations can vary. One or more additional operations may be performed between or after the following operations, and one or more of the following operations may be undone.
本揭露是提供一种废气处理设备,其是在壳体内设置一层过滤网,并通过喷水装置朝向过滤网喷水,使过滤网表面形成水膜。利用水膜使得过滤网表面的孔隙变小,以增加过滤网对废气中细小微粒的吸附效率,特别是对盐类有较佳的捕集效率。再者,由于废气中的微粒受水膜的阻挡,且吸附微粒的液体因重力沉降而持续流动,不会造成过滤网的堵塞。因此,本揭露是通过具有水膜的过滤网增加废气中较小微粒及盐类微粒的去除效率,且可大幅减少设备维护的频率。The present disclosure provides an exhaust gas treatment equipment, which is provided with a layer of filter screen in a casing, and sprays water toward the filter screen through a water spray device, so that a water film is formed on the surface of the filter screen. The water film is used to make the pores on the surface of the filter screen smaller, so as to increase the adsorption efficiency of the filter screen for fine particles in the exhaust gas, especially for the better collection efficiency of salts. Furthermore, since the particles in the exhaust gas are blocked by the water film, and the liquid that adsorbs the particles continues to flow due to gravity sedimentation, the filter screen will not be blocked. Therefore, the present disclosure increases the removal efficiency of small particles and salt particles in the exhaust gas through the filter screen with a water film, and can greatly reduce the frequency of equipment maintenance.
请参阅图1,其是绘示根据本揭露一实施例的废气处理设备100的剖面示意图。废气处理设备100为水平设置。废气处理设备100包含本体110、过滤网120及喷水装置130。本体是包括壳体112、进气口114、排气口116。进气口114及排气口116是分别设置在壳体112的相对两端。沿着进气口114至排气口116的方向,进气口114是渐开,而排气口116是渐缩,即壳体112的管径是较进气口114及排气口116大,且进气口114及排气口116的最末端为管径最小处。过滤网120及喷水装置130皆是设置在壳体112内,其中喷水装置130较过滤网120更接近进气口114。补充说明的是,过滤网120不可设置在排气口116内,由于排气口116管径较小,则过滤网120的设置可能导致进气口与排气口间的压差大幅上升,进而影响后端连接的抽风设备的效能。Please refer to FIG. 1 , which is a schematic cross-sectional view of an exhaust
部分喷水装置130a是以方向132朝着过滤网120喷水,以使过滤网表面形成一层水膜。在一些实施例中,可选择性地设置部分喷水装置130b,朝着与喷水装置130a相反的方向134喷洒液体,其主要是用以使废气中的微粒与水滴接触而较易被捕集。在一些实施例中,喷水装置130所喷洒的液体可包含水、酸性水溶液、碱性水溶液其中的一者或其任意组合。喷水装置130的液体是根据处理的废气的特性进行选择。Part of the
在一些实施例中,过滤网120是包含不织布滤网。举例而言,不织布滤网的材料可为棉、羊毛、麻、蚕丝、聚酯(polyester)、尼龙、压克力、嫘萦(rayon)、奥纶(orlon)、开司米纶(cashmilon)、压克力朗(acrylan)、土拉纶(toraylon)、艾克朗(exlan)、代尼耳(dynel)、弗雷耳(veral)、聚丙烯(polypropylene)等。一般而言,平均孔隙较大的滤网是无法捕集较小的微粒,然而,若使用平均孔隙较小的滤网,则废气处理设备100运作时的压差较大,则对废气处理设备100后端连接的抽气设备的耗能较大。在一些实施例中,过滤网120是使用平均孔隙较大的不织布初级滤网及/或中级滤网,其平均厚度为0.4厘米至1.0厘米。在一具体例中,过滤网120为3M的无矿砂菜瓜布。当过滤网120的表面形成水膜,便可使过滤网120的表面具有较小的孔隙,以捕集较小的微粒。再者,在一些实施例中,废气中包含制程中产生的盐类,可利用具有水膜的过滤网120以及盐类易溶于水的特性,使盐类微粒被水膜吸收或捕集,进而避免烟囱排放大量的白烟,借以使不透光率下降。In some embodiments, the
在一些实施例中,废气处理设备100可选择性地在壳体112内设置填充层(图未绘示)。填充层可例如设置在进气口114及喷水装置130(或喷水装置130b)之间。在一实施例中,填充层包含多个拉西环(raschig ring)。在一具体例中,填充层的拉西环可利用例如随机堆叠的方式填充。由于拉西环具有高表面积,因此填充多层拉西环,有助于拦截废气中的微粒及水气。填充层主要是用以拦截中型微粒,废气中的中型微粒主要是因惯性作用,而被填充层捕集。填充层更可通过喷水装置130b喷洒的液体而增加拉西环捕集微粒的面积。然而,较小的微粒(例如:1微米至2.5微米)由于惯性作用较小,容易闪过填充层不被捕集。In some embodiments, the exhaust
在另一些实施例中,可选择性地在壳体112内设置除雾层(图未绘示)。除雾层可设置在进气口114及过滤网120之间,亦可设置在过滤网120及排气口116之间。除雾层包含多个拉西环及/或浪板,一般而言,除雾层的拉西环是小于填充层的拉西环。若除雾层设置在过滤网120及进气口114之间,则除雾层可捕集较大型的微粒;若除雾层是设置在过滤网120及排气口116之间,则主要是用以滤除废气中的液体。In other embodiments, a defogging layer (not shown) can be selectively disposed in the
在一些实施例中,可选择性地设置排水单元(图未绘示)在本体110下方,并连通壳体112。通过排水单元将液体自废气处理设备100中排出。排出的液体可经过水质循环,再重新回到喷水装置130,或做为其他应用。In some embodiments, a drainage unit (not shown) can be selectively disposed under the
在一些实施例中,废气处理设备100可设置在所有制程的后端及烟囱之间,以使制程产生的废气在经由烟囱排放之前,进行废气中微粒及盐类微粒的去除。在另一些实施例中,废气处理设备100亦可分别设置在每一制程的后端,借以减少清洗风管的频率。In some embodiments, the exhaust
请参阅图2,其是绘示根据本揭露另一实施例的废气处理设备200的剖面示意图。废气处理设备200与废气处理设备100具有类似的配置,惟废气处理设备200是垂直设置。可根据需求或空间配置选用横卧式的废气处理设备100或直立式的废气处理设备200。Please refer to FIG. 2 , which is a schematic cross-sectional view of an exhaust
废气处理设备200包含本体210、过滤网220及喷水装置230。本体210包括壳体212、分别在壳体212的相对两端的进气口214及排气口216。废气是由进气口214自下方往上方吹送至排气口216。进气口214是由下往上渐开,而排气口216则为由下往上渐缩。部分喷水装置230a是朝方向232向过滤网220喷水,以使过滤网220表面形成水膜。在一些实施例中,亦可选择性地设置部分喷水装置230b朝方向234喷洒液体。补充说明的是,过滤网220不可设置在排气口216内,由于排气口216管径较小,则过滤网220的设置可能导致进气口与排气口间的压差大幅上升,进而影响后端连接的抽风设备的效能。The exhaust
在一些实施例中,过滤网220是包含不织布滤网。举例而言,不织布滤网的材料可为棉、羊毛、麻、蚕丝、聚酯(polyester)、尼龙、压克力、嫘萦(rayon)、奥纶(orlon)、开司米纶(cashmilon)、压克力朗(acrylan)、土拉纶(toraylon)、艾克朗(exlan)、代尼耳(dynel)、弗雷耳(veral)、聚丙烯(polypropylene)等。一般而言,平均孔隙较大的滤网是无法捕集较小的微粒,然而,若使用平均孔隙较小的滤网,则废气处理设备200运作时的压差较大,则对废气处理设备200上端连接的抽气设备的耗能较大。在一些实施例中,过滤网220是使用平均孔隙较大的不织布初级滤网及/或中级滤网,其平均厚度为0.4厘米至1.0厘米。在一具体例中,过滤网220为3M的无矿砂菜瓜布。当过滤网220的表面形成水膜,便可使过滤网220的表面具有较小的孔隙,以捕集较小的微粒。再者,在一些实施例中,具有水膜的过滤网220可将盐类微粒吸收及排除,进而避免烟囱排放大量的白烟,借以使不透光率下降。In some embodiments, the
在一些实施例中,废气处理设备200可选择性地在壳体212内设置填充层(图未绘示)。填充层可例如设置在喷水装置230(或喷水装置230b)下方。在一实施例中,填充层包含多个拉西环。在一具体例中,填充层的拉西环可利用例如随机堆叠的方式填充。由于拉西环具有高表面积,因此填充多层拉西环,有助于拦截废气中的微粒及水气。填充层主要是用以拦截中型微粒,废气中的中型微粒主要是因惯性作用,而被填充层捕集。填充层更可通过喷水装置230b喷洒的液体而增加拉西环捕集微粒的面积。然而,较小的微粒(例如:1微米至2.5微米)由于惯性作用较小,容易闪过填充层不被捕集。In some embodiments, the exhaust
在另一些实施例中,可选择性地在壳体212内设置除雾层(图未绘示)。除雾层可设置在过滤网220上方,亦可设置在过滤网220下方。除雾层包含多个拉西环及/或浪板,一般而言,除雾层的拉西环是小于填充层的拉西环。若除雾层设置在过滤网220下方,则除雾层可捕集较大型的微粒;若除雾层是设置在过滤网220上方,则主要是用以滤除废气中的液体。In other embodiments, a defogging layer (not shown) can be selectively disposed in the
在一些实施例中,废气处理设备200亦可选择性地设置排水单元在进气口214下端,以将流下的液体排出。排出的液体可经过水质循环,再重新回到喷水装置230,或做为其他应用。In some embodiments, the exhaust
在一些实施例中,废气处理设备200可设置在所有制程的后端及烟囱之间,以使制程产生的废气在经由烟囱排放之前,进行废气中微粒及盐类微粒的去除。在另一些实施例中,废气处理设备200亦可分别设置在每一制程的后端,借以减少清洗风管的频率。In some embodiments, the exhaust
请参阅图3,其是绘示根据本揭露一实施例的废气处理设备300的剖面示意图。在一些实施例中,废气处理设备300是水平设置。废气处理设备300包含本体310、过滤网320、喷水装置330、填充层340及除雾层350。本体310包括壳体312、分别在壳体312的相对两端的进气口314及排气口316。沿着进气口314至排气口316的方向,进气口314是渐开,而排气口316是渐缩。过滤网320、喷水装置330、填充层340及除雾层350皆设置在壳体312内。在一些实施例中,分别在第一除雾层350a的两侧设置第一填充层340a及第二填充层340b,其中第二填充层340b是介于第一除雾层350a及第二除雾层350b之间。在一些实施例中,过滤网320包含第一过滤网320a及/或第二过滤网320b,其中第一过滤网320a是设置在第一填充层340a及第一除雾层350a之间,而第二过滤网320b是设置在第二填充层340b及第二除雾层350b之间。然而,过滤网320亦可选择性地设置在壳体310的任意位置,本揭露不限于此。Please refer to FIG. 3 , which is a schematic cross-sectional view of an exhaust
在一些实施例中,填充层340及除雾层350皆包含多个拉西环,其中除雾层350更可选择性地包含浪板。由于废气中可能包含酸性及碱性微粒或气体,且废气可能具有高温,因此,拉西环的材料须选择可耐酸碱及耐高温的材料。填充层340及除雾层350皆可包含具有任意形状的拉西环,例如梅花型、双星球型、海胆型、双十字型、皇冠型及其任意组合,且可利用例如随机堆叠的方式填充。在一例示中,填充层340的堆叠密度是小于除雾层350的堆叠密度,借以拦截不同尺寸的微粒。In some embodiments, both the
在一些实施例中,过滤网320是包含不织布滤网。举例而言,不织布滤网的材料可为棉、羊毛、麻、蚕丝、聚酯(polyester)、尼龙、压克力、嫘萦(rayon)、奥纶(orlon)、开司米纶(cashmilon)、压克力朗(acrylan)、土拉纶(toraylon)、艾克朗(exlan)、代尼耳(dynel)、弗雷耳(veral)、聚丙烯(polypropylene)等。一般而言,平均孔隙较大的滤网是无法捕集较小的微粒,然而,若使用平均孔隙较小的滤网,则废气处理设备300运作时的压差较大,则对废气处理设备300上端连接的抽气设备的耗能较大。在一些实施例中,过滤网320是使用平均孔隙较大的不织布初级滤网及/或中级滤网,其平均厚度为0.4厘米至1.0厘米。在一具体例中,过滤网320为3M的无矿砂菜瓜布。当过滤网320的表面形成水膜,便可使过滤网320的表面具有较小的孔隙,以捕集较小的微粒。再者,在一些实施例中,具有水膜的过滤网320可将盐类微粒吸收及排除,进而避免烟囱排放大量的白烟,借以使不透光率下降。In some embodiments, the
喷水装置330是设置于壳体312的侧壁上。在一些实施例中,第一喷水装置330a是设置在第一填充层340a上方,以对第一填充层340a喷洒液体;第二喷水装置330b是设置在第二填充层340b上方,以对第二填充层340b喷洒液体。在一些实施例中,可选择性地设置第三喷水装置330c在第二过滤网320b上方,以对第二过滤网320b喷洒液体,以在第二过滤网320b表面形成水膜。补充说明的是,即使不在第二过滤网320b上方设置第三喷水装置330c,第二喷水装置320b所喷洒的液体也会随着气流的方向,吸附至第二过滤网320b上,而在第二过滤网320b上形成水膜。在一些实施例中,喷水装置330喷洒的液体包含水、酸性溶液、碱性溶液及其任意组合。The
在一些实施例中,废气处理设备300可设置在所有制程的后端及烟囱之间,以使制程产生的废气在经由烟囱排放之前,进行废气中微粒及盐类微粒的去除。在另一些实施例中,废气处理设备300亦可分别设置在每一制程的后端,借以减少清洗风管的频率。In some embodiments, the exhaust
在一些实施例中,废气处理设备300可进行二段式的废气处理,例如先处理碱性废气,再处理酸性废气。通过第一喷水装置330a喷洒酸性溶液,以利用第一填充层340a洗涤并捕集碱性气体及微粒。接着通过第二喷水装置330b喷洒碱性溶液,以利用第二填充层340b洗涤并捕集酸性气体及微粒。然后,因酸碱中和而产生的盐类微粒可溶于第三喷水装置330c所喷洒的水中,或被过滤网320表面的水膜所捕集,进而避免烟囱排放大量的白烟,而使不透光率下降。In some embodiments, the exhaust
除雾层350可用以捕集废气中较大的微粒,亦可用以滤除废气中的液体或水气。设置在第一填充层340a及第二填充层340b之间的第一除雾层350a可滤除在第一填充层340a所产生的微粒及液体,而设置在过滤网320及排气口316之间的第二除雾层350b则是用以滤除多余的体或水气,以避免排放的废气中含用大量的液体。图3所绘示的除雾层350的位置及数量仅是做为例示,并非用以限制本揭露。事实上,废气处理设备300可设置任意层数的除雾层350,且除雾层350可设置在壳体312的任意位置中,然而,除雾层350不适合设置在进气口314或排气口316中,由于进气口314及排气口316管径较小,设置除雾层350时,会造成进气口314及排气口316之间的压差上升。在一些实施例中,除雾层350可为倾斜设置或垂直设置。The
喷水装置330是设置在介于进气口314及过滤网320之间,即过滤网320是设置在最接近排气口316的喷水装置330(例如第三喷水装置330c)的下方,并通过此喷水装置330对过滤网320喷水。在一些实施例中,过滤网320可为倾斜设置或垂直设置,倾斜设置可使喷水装置330喷洒的液体配合气流方向吸附在过滤网320的表面。补充说明的是,过滤网320不可设置在排气口316内,由于排气口316管径较小,则过滤网320的设置可能导致进气口314及排气口316之间的压差大幅上升,进而影响后端连接的抽风设备的效能。The
在一些实施例中,废气处理设备300可选择性地设置排水单元360在本体310的下方,并连通壳体312。通过排水单元360,将喷水装置330所喷洒的液体收集,并经过水质循环后,使液体重新回到喷水装置330,或者做为其他的应用。In some embodiments, the exhaust
在一实施例中,废气中粒径大于10微米的微粒在进气口的浓度为4400μg/Nm3,经过本揭露的废气处理设备后,在排气口的浓度可降至1000μg/Nm3;废气中粒径2.5微米至10微米的微粒的浓度可由450μg/Nm3降至150μg/Nm3;废气中粒径1微米至2.5微米的微粒的浓度可由750μg/Nm3降至150μg/Nm3;废气中粒径0.1微米至1微米的微粒的浓度可由3400μg/Nm3降至1100μg/Nm3。In one embodiment, the concentration of particles with a particle size larger than 10 microns in the exhaust gas at the intake port is 4400 μg/Nm 3 , and after passing through the exhaust gas treatment equipment of the present disclosure, the concentration at the exhaust port can be reduced to 1000 μg/Nm 3 ; The concentration of particles with a particle size of 2.5 to 10 microns in the exhaust gas can be reduced from 450 μg/Nm 3 to 150 μg/Nm 3 ; the concentration of particles with a particle size of 1 to 2.5 microns in the exhaust gas can be reduced from 750 μg/Nm 3 to 150 μg/Nm 3 ; The concentration of particles with a particle size of 0.1 μm to 1 μm in the exhaust gas can be reduced from 3400 μg/Nm 3 to 1100 μg/Nm 3 .
换言之,根据上述的废气在废气处理设备的进气口的浓度及排气口的浓度,本揭露的废气处理设备可使废气中粒径大于10微米的微粒的去除效率为77%,粒径2.5微米至10微米的微粒的去除效率为约67%,粒径1微米至2.5微米的微粒的去除效率为约80%,而粒径0.1微米至1微米的微粒的去除效率仍可达71%。In other words, according to the concentration of the exhaust gas at the intake port and the exhaust port of the exhaust gas treatment equipment, the exhaust gas treatment equipment of the present disclosure can achieve a removal efficiency of 77% for particles with a particle size larger than 10 microns in the exhaust gas, and a particle size of 2.5 μm. The removal efficiency of particles from microns to 10 microns is about 67%, the removal efficiency of particles from 1 to 2.5 microns is about 80%, and the removal efficiency of particles from 0.1 to 1 micron can still reach 71%.
应用本揭露的废气处理设备,通过在过滤网表面上形成的水膜,可大幅去除较小粒径的盐类微粒。因此,可使得排放的白烟大幅减少,进而使不透光率大幅下降。再者,过滤网不易因微粒而堵塞,故可有效减少设备维护的频率。By applying the exhaust gas treatment equipment of the present disclosure, the water film formed on the surface of the filter screen can greatly remove salt particles with smaller particle size. Therefore, the emission of white smoke can be greatly reduced, thereby greatly reducing the opacity. Furthermore, the filter screen is not easily blocked by particles, so the frequency of equipment maintenance can be effectively reduced.
所述各种实施例提供许多优于习知技术的优点。须理解并非所有优点都有必要在此讨论,没有对所有实施例均适用的优点,且其他实施例可提供不同的优点。The various embodiments described provide many advantages over the prior art. It is to be understood that not all advantages are necessarily discussed here, that no advantages are applicable to all embodiments, and that other embodiments may provide different advantages.
根据本揭露的一些实施例,提供一种废气处理设备。废气处理设备包含本体、过滤网及喷水装置。本体包括壳体及分别设置于壳体的相对两端的进气口及排气口。在沿着进气口至排气口的方向,进气口为渐开,而排气口为渐缩。过滤网是设置在壳体内。过滤网的平均厚度为0.4厘米至1.0厘米。喷水装置是设置在壳体内,并介于进气口及过滤网之间,且至少一个喷水装置是朝着过滤网喷水。According to some embodiments of the present disclosure, an exhaust gas treatment apparatus is provided. The exhaust gas treatment equipment includes a body, a filter screen and a water spray device. The body includes a casing and an air inlet and an air outlet respectively arranged at opposite ends of the casing. In the direction from the intake port to the exhaust port, the intake port is involute and the exhaust port is tapered. The filter screen is arranged in the casing. The average thickness of the filter mesh is 0.4 cm to 1.0 cm. The water spraying device is arranged in the casing and is between the air inlet and the filter screen, and at least one water spraying device sprays water toward the filter screen.
在一些实施例中,上述的废气处理设备还包含设置在壳体内的填充层,且填充层是介于喷水装置及进气口之间。In some embodiments, the above-mentioned exhaust gas treatment equipment further includes a filling layer disposed in the casing, and the filling layer is between the water spray device and the air inlet.
在一些实施例中,上述的废气处理设备还包含设置在壳体内的除雾层。In some embodiments, the above-mentioned exhaust gas treatment equipment further includes a mist removal layer disposed in the housing.
在一些实施例中,上述的过滤网包含不织布滤网。In some embodiments, the filter screen described above comprises a non-woven filter screen.
在一些实施例中,上述的废气处理设备为水平设置或垂直设置。In some embodiments, the above-mentioned exhaust gas treatment equipment is arranged horizontally or vertically.
根据本揭露的另一些实施例,提供一种废气处理设备。废气处理设备包含本体、过滤网、填充层、除雾层以及喷水装置。本体包括壳体及设置于壳体的相对两端的进气口及排气口。在沿着进气口至排气口的方向,进气口为渐开,而排气口为渐缩。过滤网是设置在壳体内。过滤网的平均厚度为0.4厘米至1.0厘米。填充层是设置于进气口及过滤网之间。除雾层是设置于壳体内。喷水装置是设置在壳体的一侧壁上,并介于进气口及过滤网之间,且喷水装置是朝着填充层喷洒液体。According to other embodiments of the present disclosure, an exhaust gas treatment apparatus is provided. The exhaust gas treatment equipment includes a body, a filter screen, a filling layer, a demisting layer and a water spray device. The body includes a casing, and air inlets and exhaust ports disposed at opposite ends of the casing. In the direction from the intake port to the exhaust port, the intake port is involute and the exhaust port is tapered. The filter screen is arranged in the casing. The average thickness of the filter mesh is 0.4 cm to 1.0 cm. The filling layer is arranged between the air inlet and the filter screen. The defogging layer is arranged in the casing. The water spraying device is arranged on one side wall of the casing and is between the air inlet and the filter screen, and the water spraying device sprays liquid toward the filling layer.
在一些实施例中,上述的过滤网包含不织布滤网。In some embodiments, the filter screen described above comprises a non-woven filter screen.
在一些实施例中,上述的除雾层及过滤网为倾斜设置或垂直设置。In some embodiments, the above-mentioned defogging layer and filter screen are arranged obliquely or vertically.
在一些实施例中,上述的液体包含水、酸性溶液、碱性溶液及其任意组合。In some embodiments, the aforementioned liquids comprise water, acidic solutions, alkaline solutions, and any combination thereof.
在一些实施例中,上述的填充层及除雾层分别包含多个拉西环。In some embodiments, the above-mentioned filling layer and defogging layer respectively comprise a plurality of Raschig rings.
上述摘要许多实施例的特征,因此本领域具有通常知识者可更了解本揭露的态样。本领域具有通常知识者应理解利用本揭露为基础可以设计或修饰其他制程和结构以实现和所述实施例相同的目的及/或达成相同优势。本领域具有通常知识者也应了解与此同等的架构并没有偏离本揭露的精神和范围,且可以在不偏离本揭露的精神和范围下做出各种变化、交换和取代。The foregoing summarizes the features of many embodiments so that those of ordinary skill in the art may better understand aspects of the present disclosure. Those of ordinary skill in the art should appreciate that using the present disclosure as a basis, other processes and structures can be devised or modified to achieve the same purposes and/or achieve the same advantages as the described embodiments. Those skilled in the art should also understand that the equivalent structure does not deviate from the spirit and scope of the present disclosure, and can make various changes, exchanges and substitutions without departing from the spirit and scope of the present disclosure.
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