Automatic brush knitting mechanism for wire
Technical Field
The invention relates to the technical field of brush weaving, in particular to an automatic wire brushing and weaving mechanism.
Background
The brush is a common household appliance in life of people, the common brush weaving at the present stage is manual weaving, and the manual brush weaving usually comprises weaving and brushing wires through a brush to be in a fluffy state, so that the weaving cannot be brushed in a short time and the effect is limited; damage to the wire weaving; when brushing and weaving, a large amount of residual weaving is accumulated on the site, which causes serious environmental pollution, and brushing and weaving by a brush cannot judge whether the weaving is brushed into an ideal state; the quality can not be guaranteed, the working efficiency is too slow, the manpower is wasted, the production cost is improved, and a large amount of manual brushing and weaving have potential safety hazards.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic wire brushing and weaving mechanism, which solves the problems that the existing manual weaving has high labor intensity, low weaving efficiency and can not brush the wires in a short time, and a large amount of residual weaving is accumulated on the site during brushing and weaving to cause serious environmental pollution.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an automatic wire brushing and weaving mechanism comprises a scrap collecting box, a wire positioning mechanism, a brushing and weaving device and a weaving offset mechanism, wherein the scrap collecting box is in a Y shape, 2U-shaped grooves are formed in one side, close to the wire positioning mechanism, of the upper end of the scrap collecting box, and an arc-shaped groove is formed in one side, close to the brushing and weaving device, of the upper end of the scrap collecting box; the wire positioning mechanism is connected with the scrap collecting box through a bolt; the brush weaving device is arranged on the weaving deviation mechanism through a counter bore bolt and extends to the upper part of the scrap collecting box; the weaving deviation mechanism is connected with the scrap collecting box through a bolt.
The wire positioning mechanism comprises a mounting seat, a sliding rail, a sliding seat, a matching seat, a fine adjustment cylinder, a wire clamping claw and a main adjustment cylinder, wherein the mounting seat is connected with the sliding rail through an inner hexagon bolt, and the number of the sliding rails is 2; the sliding seat is connected with the sliding rail in a sliding manner, and a matching seat is arranged on one side of the sliding seat, which is close to the fine adjustment cylinder, through a bolt; the number of the fine adjustment cylinders is 2, the fine adjustment cylinders are all arranged at the upper end of the sliding seat through bolts, and the fine adjustment cylinders are provided with wire clamping claws; 2 wire clamping claws are adopted; the main transfer cylinder pass through the bolt and install the lower extreme at the mount pad, this main transfer cylinder and cooperation seat joint, before using, the main transfer cylinder drives the slide upward movement on the slide rail through the cooperation seat, realize the height adjustment of thread clamping claw, then adjust the relevant position of thread clamping claw on piece collecting box through fine setting cylinder, make the thread clamping claw shift go into the wire rod and press from both sides tight position, guarantee the silk thread can by whole centre gripping, the brush leakage appears when preventing to weave, need manpower assistance, can not reach the condition appearance of full automation.
The brush weaving device comprises a mounting plate, a U-shaped vertical plate, a main motor, a driving wheel, a synchronous wheel, a tension wheel, a synchronous belt, a rotating shaft, a motor mounting seat, a weaving motor, a brush and a shaft fixing plate, wherein the U-shaped vertical plate is vertically welded in the middle of the mounting plate; the main motor is arranged on one side of the U-shaped vertical plate through a bolt, and an output shaft of the main motor is matched with a driving wheel; 2 synchronous wheels are adopted and are in interference fit with the rotating shaft; the number of the tension wheels is 2, the tension wheels are respectively arranged on two sides of the driving wheel, and the tension wheels and the U-shaped vertical plate are installed through a bearing with a seat; the synchronous belt is arranged on the driving wheel and the synchronous wheel in a matching way; the number of the rotating shafts is 2, and the rotating shafts are respectively connected with the U-shaped vertical plate and the shaft fixing plate through bearings; motor mount pad one end be connected with the rotation axis cooperation, the other end is installed through the bolt and is woven the motor, this weave the motor and adopt 2, and weave the motor and go up the cooperation and install the brush, when brushing the line, the main motor drives the action wheel and rotates, under the cooperation of hold-in range, the synchronizing wheel drives the rotation axis and rotates, under the drive of motor mount pad, it can correspondingly rotate certain station to weave the motor, then, weave the motor and take the brush to carry out 360 rotatory no dead angle brushes and weave, can effectually with the wire rod with weave separately, the work efficiency is promoted, the productivity is improved, and reduced and woven the hourglass and brushed, weave the condition that the outward appearance warp.
The weaving deviation mechanism comprises an installation base, a ribbed plate, a belt groove fixing plate, a stepping motor, a connecting rod, a second sliding rail and a sliding installation plate, wherein the ribbed plate is welded between the belt groove fixing plate and the installation base, and a through hole is formed in one end, far away from the second sliding rail, of the belt groove fixing plate; the stepping motor is arranged at the bottom of the fixed plate with the groove through a bolt, and an output shaft of the stepping motor penetrates through a through hole on the fixed plate with the groove; two ends of the connecting rod are respectively connected with an output shaft of the stepping motor and a sliding mounting plate through a follower, and the sliding mounting plate is connected with the second slide rail in a matching way; the second slide rail adopt 2, all install on the trough of belt fixed plate through the counter bore bolt, the connecting rod plays the effect of a random adjustment degree to whole brush weaving device, weave the back that finishes, step motor passes through the connecting rod and drives sliding mounting board and move backward on the second slide rail, make the brush weave the device and keep away from the piece collecting box, the brush of being convenient for weaving gets into next process.
(III) advantageous effects
The invention provides an automatic brushing and weaving mechanism for a wire. The method has the following beneficial effects:
1. according to the invention, by arranging the wire positioning mechanism, before the wire positioning mechanism is used, the main adjusting cylinder drives the sliding seat to move upwards on the sliding rail through the matching seat, so that the height adjustment of the wire clamping claw is realized, and then the corresponding position of the wire clamping claw on the scrap collecting box is adjusted through the fine adjusting cylinder, so that the wire clamping claw is shifted into a wire clamping position, a wire can be completely clamped, and the conditions that the missed brushing during weaving, manual assistance and full automation cannot be achieved are prevented;
2. according to the invention, by arranging the brush weaving device, when brushing wires, the main motor drives the driving wheel to rotate, the synchronous wheel drives the rotating shaft to rotate under the coordination of the synchronous belt, the weaving motor can correspondingly rotate to a certain station under the drive of the motor mounting seat, and then the weaving motor drives the hairbrush to carry out 360-degree rotation and dead-angle-free brush weaving, so that wires and weaving can be effectively separated, the working efficiency is improved, the productivity is improved, the situations of missed weaving and appearance deformation of weaving are reduced;
3. according to the invention, the weaving deviation mechanism is arranged, the connecting rod plays a role in randomly adjusting the whole brush weaving device, and after weaving is finished, the stepping motor drives the sliding mounting plate to move backwards on the second sliding rail through the connecting rod, so that the brush weaving device is far away from the scrap collecting box, and a woven brush can conveniently enter the next process;
4. according to the invention, the scrap collecting box is arranged, so that a large amount of residual knitting is accumulated and falls into the scrap collecting box during brush knitting, the cleanness of a working site is effectively ensured, and the problem of serious environmental pollution is avoided.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the wire positioning mechanism of the present invention.
Fig. 3 is a schematic structural view of a brush knitting apparatus according to the present invention.
Fig. 4 is a schematic structural view of a knitting offset mechanism of the present invention.
In the figure: 1 debris collecting box, 2 wire rod positioning mechanisms, 21 mounting seats, 22 sliding rails, 23 sliding seats, 24 matching seats, 25 fine adjustment cylinders, 26 wire clamping claws, 27 main adjustment cylinders, 3 brush weaving devices, 31 mounting plates, 32U-shaped vertical plates, 33 main motors, 34 driving wheels, 35 synchronizing wheels, 36 tensioning wheels, 37 synchronous belts, 38 rotating shafts, 39 motor mounting seats, 30 weaving motors, 310 hair brushes, 311 shaft fixing plates, 4 weaving offset mechanisms, 41 mounting bases, 42 ribbed plates, 43 grooved fixing plates, 44 stepping motors, 45 connecting rods, 46 second sliding rails and 47 sliding mounting plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1 to 4, the present invention provides a technical solution: an automatic wire brushing and weaving mechanism comprises a scrap collecting box, a wire positioning mechanism, a brushing and weaving device and a weaving offset mechanism, wherein the scrap collecting box is in a Y shape, 2U-shaped grooves are formed in one side, close to the wire positioning mechanism, of the upper end of the scrap collecting box, and an arc-shaped groove is formed in one side, close to the brushing and weaving device, of the upper end of the scrap collecting box; the wire positioning mechanism is connected with the scrap collecting box through a bolt; the brush weaving device is arranged on the weaving deviation mechanism through a counter bore bolt and extends to the upper part of the scrap collecting box; the weaving deviation mechanism is connected with the scrap collecting box through a bolt.
Example 2
An automatic wire brushing and weaving mechanism comprises a scrap collecting box, a wire positioning mechanism, a brushing and weaving device and a weaving offset mechanism, wherein the scrap collecting box is in a Y shape, 2U-shaped grooves are formed in one side, close to the wire positioning mechanism, of the upper end of the scrap collecting box, and an arc-shaped groove is formed in one side, close to the brushing and weaving device, of the upper end of the scrap collecting box; the wire positioning mechanism is connected with the scrap collecting box through a bolt; the brush weaving device is arranged on the weaving deviation mechanism through a counter bore bolt and extends to the upper part of the scrap collecting box; the weaving deviation mechanism is connected with the scrap collecting box through a bolt.
Preferably, the wire positioning mechanism comprises a mounting seat, a slide rail, a slide seat, a matching seat, a fine adjustment cylinder, a wire clamping claw and a main adjustment cylinder, the mounting seat is connected with the slide rail through a hexagon socket head cap screw, and the number of the slide rail is 2; the sliding seat is connected with the sliding rail in a sliding manner, and a matching seat is arranged on one side of the sliding seat, which is close to the fine adjustment cylinder, through a bolt; the number of the fine adjustment cylinders is 2, the fine adjustment cylinders are all arranged at the upper end of the sliding seat through bolts, and the fine adjustment cylinders are provided with wire clamping claws; 2 wire clamping claws are adopted; the main transfer cylinder pass through the bolt and install the lower extreme at the mount pad, this main transfer cylinder and cooperation seat joint, before using, the main transfer cylinder drives the slide upward movement on the slide rail through the cooperation seat, realize the height adjustment of thread clamping claw, then adjust the relevant position of thread clamping claw on piece collecting box through fine setting cylinder, make the thread clamping claw shift go into the wire rod and press from both sides tight position, guarantee the silk thread can by whole centre gripping, the brush leakage appears when preventing to weave, need manpower assistance, can not reach the condition appearance of full automation.
Example 3
An automatic wire brushing and weaving mechanism comprises a scrap collecting box, a wire positioning mechanism, a brushing and weaving device and a weaving offset mechanism, wherein the scrap collecting box is in a Y shape, 2U-shaped grooves are formed in one side, close to the wire positioning mechanism, of the upper end of the scrap collecting box, and an arc-shaped groove is formed in one side, close to the brushing and weaving device, of the upper end of the scrap collecting box; the wire positioning mechanism is connected with the scrap collecting box through a bolt; the brush weaving device is arranged on the weaving deviation mechanism through a counter bore bolt and extends to the upper part of the scrap collecting box; the weaving deviation mechanism is connected with the scrap collecting box through a bolt.
Preferably, the brush weaving device comprises a mounting plate, a U-shaped vertical plate, a main motor, a driving wheel, a synchronous wheel, a tension wheel, a synchronous belt, a rotating shaft, a motor mounting seat, a weaving motor, a brush and a shaft fixing plate, wherein the U-shaped vertical plate is vertically welded in the middle of the mounting plate; the main motor is arranged on one side of the U-shaped vertical plate through a bolt, and an output shaft of the main motor is matched with a driving wheel; 2 synchronous wheels are adopted and are in interference fit with the rotating shaft; the number of the tension wheels is 2, the tension wheels are respectively arranged on two sides of the driving wheel, and the tension wheels and the U-shaped vertical plate are installed through a bearing with a seat; the synchronous belt is arranged on the driving wheel and the synchronous wheel in a matching way; the number of the rotating shafts is 2, and the rotating shafts are respectively connected with the U-shaped vertical plate and the shaft fixing plate through bearings; motor mount pad one end be connected with the rotation axis cooperation, the other end is installed through the bolt and is woven the motor, this weave the motor and adopt 2, and weave the motor and go up the cooperation and install the brush, when brushing the line, the main motor drives the action wheel and rotates, under the cooperation of hold-in range, the synchronizing wheel drives the rotation axis and rotates, under the drive of motor mount pad, it can correspondingly rotate certain station to weave the motor, then, weave the motor and take the brush to carry out 360 rotatory no dead angle brushes and weave, can effectually with the wire rod with weave separately, the work efficiency is promoted, the productivity is improved, and reduced and woven the hourglass and brushed, weave the condition that the outward appearance warp.
Example 4
An automatic wire brushing and weaving mechanism comprises a scrap collecting box, a wire positioning mechanism, a brushing and weaving device and a weaving offset mechanism, wherein the scrap collecting box is in a Y shape, 2U-shaped grooves are formed in one side, close to the wire positioning mechanism, of the upper end of the scrap collecting box, and an arc-shaped groove is formed in one side, close to the brushing and weaving device, of the upper end of the scrap collecting box; the wire positioning mechanism is connected with the scrap collecting box through a bolt; the brush weaving device is arranged on the weaving deviation mechanism through a counter bore bolt and extends to the upper part of the scrap collecting box; the weaving deviation mechanism is connected with the scrap collecting box through a bolt.
Preferably, the weaving deviation mechanism comprises an installation base, a ribbed plate, a belt groove fixing plate, a stepping motor, a connecting rod, a second slide rail and a sliding installation plate, wherein the ribbed plate is welded between the belt groove fixing plate and the installation base, and a through hole is formed in one end, far away from the second slide rail, of the belt groove fixing plate; the stepping motor is arranged at the bottom of the fixed plate with the groove through a bolt, and an output shaft of the stepping motor penetrates through a through hole on the fixed plate with the groove; two ends of the connecting rod are respectively connected with an output shaft of the stepping motor and a sliding mounting plate through a follower, and the sliding mounting plate is connected with the second slide rail in a matching way; the second slide rail adopt 2, all install on the trough of belt fixed plate through the counter bore bolt, the connecting rod plays the effect of a random adjustment degree to whole brush weaving device, weave the back that finishes, step motor passes through the connecting rod and drives sliding mounting board and move backward on the second slide rail, make the brush weave the device and keep away from the piece collecting box, the brush of being convenient for weaving gets into next process.
Example 5
When the device is used, the wire positioning mechanism is used, before the device is used, the main adjusting cylinder 27 drives the sliding seat 23 to move upwards on the sliding rail 22 through the matching seat 24, so that the height adjustment of the wire clamping claw 26 is realized, then the corresponding position of the wire clamping claw 26 on the scrap collecting box 1 is adjusted through the fine adjusting cylinder 25, so that the wire clamping claw 26 is shifted to a wire clamping position, all wires can be clamped, the phenomenon that brushing leakage occurs during weaving, manual assistance is needed, and the situation that full automation cannot be achieved occurs is avoided; when brushing wires, the main motor 33 drives the driving wheel 34 to rotate, the synchronous wheel 35 drives the rotating shaft 38 to rotate under the coordination of the synchronous belt 37, the weaving motor 30 can correspondingly rotate to a certain station under the drive of the motor mounting seat 39, then the weaving motor 30 drives the brush 310 to carry out 360-degree rotation and dead-angle-free brushing weaving, wires can be effectively separated from weaving, the working efficiency is improved, the productivity is improved, the situations of missing weaving and appearance deformation of weaving are reduced; the connecting rod 45 plays a role in adjusting the whole brush weaving device 3 at will, after weaving is finished, the stepping motor 44 drives the sliding mounting plate 47 to move backwards on the second sliding rail 46 through the connecting rod 45, so that the brush weaving device 3 is far away from the scrap collecting box 1, and a woven brush can enter the next process conveniently; when the brush is woven, a large amount of residues are woven and accumulated to fall into the scrap collecting box, so that the cleanness of a working site is effectively guaranteed, and the problem of serious environmental pollution is avoided.
To sum up, the automatic brush weaving mechanism for the wire rods comprises a scrap collecting box 1, a wire rod positioning mechanism 2, a brush weaving device 3 and a weaving deviation mechanism 4, and solves the problems that the existing manual weaving is high in labor intensity, low in weaving efficiency and incapable of weaving the wire rods to be brushed away in a short time, and a large amount of residual weaving is accumulated on the site when the brush weaving is carried out, so that serious environmental pollution is caused.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.