CN110836158B - Control circuit of single-phase gasoline engine generator - Google Patents

Control circuit of single-phase gasoline engine generator Download PDF

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Publication number
CN110836158B
CN110836158B CN201911287425.4A CN201911287425A CN110836158B CN 110836158 B CN110836158 B CN 110836158B CN 201911287425 A CN201911287425 A CN 201911287425A CN 110836158 B CN110836158 B CN 110836158B
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pin
comparator
triode
voltage
resistor
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CN110836158A (en
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夏惠江
俞朝阳
鲍国平
朱敏森
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Hangzhou Boon Electronic Co ltd
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Hangzhou Boon Electronic Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02PIGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P3/00Other installations
    • F02P3/02Other installations having inductive energy storage, e.g. arrangements of induction coils
    • F02P3/04Layout of circuits
    • F02P3/05Layout of circuits for control of the magnitude of the current in the ignition coil

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)

Abstract

The invention discloses a control circuit of a single-phase gasoline engine generator, which comprises a primary coil and a secondary coil, and further comprises a control unit, wherein a third pin of the control unit is connected to one end of the primary coil, the other end of the primary coil is grounded, a first resistor is connected between a second pin and the third pin of the control unit, a sixth resistor is connected between the first pin and a fourth pin of the control unit, and the fourth pin is grounded; the control unit comprises a comparison circuit, a trigger circuit and a Darlington tube, wherein the comparison circuit receives the induced electromotive force of the primary coil, the trigger circuit is controlled to work according to the voltage change on the sixth resistor, the trigger circuit works to cause the Darlington tube to cut off, so that the current on the primary coil is suddenly changed, and the secondary coil is used for boosting and outputting high voltage. The control circuit of the single-phase gasoline engine generator has good reliability and low cost.

Description

Control circuit of single-phase gasoline engine generator
Technical Field
The invention belongs to the technical field of generator control circuits, and particularly relates to a single-phase gasoline generator control circuit.
Background
The control circuit of the single-phase gasoline generator generally generates a sufficient high voltage at a proper rotation angle in each period during the operation of the generator, and the compressed high-temperature and high-pressure combustible mixture is ignited by spark plug flashovers of each cylinder to complete the work process.
In the prior art, as shown in fig. 1, a primary coil L5 (i.e., a magneto stator) of an ignition coil induces a set of electromotive force pulse waveforms (e.g., hand-cranking a magneto rotor); when the L5 induced electromotive force negative pulse front arrives, the C22 end discharges to become a negative level, so that after the L5 induced electromotive force positive pulse front arrives, the triode Q221 cannot be conducted before the triode Q223 due to the voltage division effect of the resistor R106 and the resistor R107, and after the triode Q223 is conducted, the triode Q192 and the triode Q222 are conducted. After the triode Q222 is conducted, the induced electromotive force induced by the primary coil L5 of the ignition coil forms loop conduction through the primary coil L5, the resistor R110 and the C, E pole of the triode Q222.
Then the voltage drop on the resistor R110 increases along with the increase of the current, when the voltage drop on the resistor R110 is larger than the voltage drop of the resistor C22 and exceeds 0.7V, the triode Q220 is conducted to charge the capacitor C22 (at this time, the circuit formed by connecting the triode Q220 and the capacitor C22 in series is equivalent to connecting a resistor in parallel with the resistor R106), the triode Q221 is cut off, the voltage on the capacitor C22 increases along with the rising of the pulse front, the voltage of the pole B of the triode Q220 is lower than the voltage on the capacitor C22 after the induced electromotive force reaches the pulse peak value, the triode Q220 is cut off (the electric quantity charged on the resistor C22 is released through the triodes Q220 and Q221), at this time, the voltage drop on the resistor R107 also increases to enable the triode Q221 to be conducted, so that the triodes Q223, Q192 and Q222 are cut off accordingly, at this time, the voltage on the primary coil L5 is self-induced by a voltage of hundreds of volts due to the abrupt current change, the voltage is boosted through the secondary coil L6, the voltage above 10KV is output on the secondary coil to the spark plug, and the mixture in the engine cylinder is ignited.
The ignition control circuit can provide high enough voltage to ignite the mixture in the cylinder of the engine through the spark plug when the engine needs to be ignited, so that the ignition combustion of the mixture in the cylinder of the gasoline engine is realized.
However, the discrete device scheme has simple structure and circuit and poor consistency and temperature characteristics. Because the BE junction voltage drop of the NPN tube is-2 mV/DEG C, if the normal-temperature current is 3A, the low temperature-30 ℃ can BE 3.3A, and the high temperature 85 ℃ is 2.7A. The control circuit of the single-phase gasoline engine generator is a discrete device scheme, and has poor reliability and high cost. And the problems of poor consistency, unreliable discrete devices and the like exist.
Disclosure of Invention
The invention aims to provide a control circuit of a single-phase gasoline generator, which is used for solving the problems of poor consistency and unreliable discrete devices of the control circuit in the prior art.
In order to achieve the above purpose, the technical scheme of the application is as follows:
the control circuit of the single-phase gasoline engine generator comprises a primary coil L1 and a secondary coil L2, and further comprises a control unit, wherein a third pin of the control unit is connected to one end of the primary coil L1, the other end of the primary coil L1 is grounded, a first resistor R1 is connected between a second pin and the third pin of the control unit, a sixth resistor R6 is connected between the first pin and a fourth pin of the control unit, and the fourth pin is grounded;
The control unit comprises a comparison circuit, a trigger circuit and a Darlington tube, wherein the comparison circuit receives the induced electromotive force of the primary coil L1, the trigger circuit is controlled to work according to the voltage change on the sixth resistor R6, the trigger circuit works to stop the Darlington tube, the current on the primary coil L1 is suddenly changed, and the secondary coil L2 is boosted to output high voltage.
Further, the base electrode of the darlington tube is connected to the output of the trigger circuit and is connected to the second pin through a fourth resistor R4, the collector electrode of the darlington tube is connected to the third pin, and the emitter electrode of the darlington tube is connected to the first pin;
The trigger circuit comprises a first triode Q1, a second triode Q2, a third triode Q3, a fourth triode Q4 and a trigger I5, wherein the emitters of the first triode Q1, the second triode Q2, the third triode Q3 and the fourth triode Q4 are connected with a fourth pin, the collector of the first triode Q1 is connected with the base of the second triode Q2, the collector of the second triode Q2 is connected with the collector of the third triode Q3 and is connected with the input of the trigger I5, the output of the trigger I5 is connected with the base of the fourth triode Q4, the collector of the fourth triode Q4 is connected with the base of the darlington, and the trigger I is also connected with the second pin through a fourth resistor R4;
The comparison circuit comprises a voltage reference unit VREF, a voltage dividing unit, a capacitor C2, a first comparator I1, a second comparator I2, a third comparator I3 and a fourth comparator I4, wherein the voltage reference unit VREF is arranged between a second pin and a fourth pin, the voltage dividing unit comprises a second resistor R2 and a third resistor R3 which are connected in series, one end of the voltage dividing unit is connected with the fourth pin, the other end of the voltage dividing unit is connected with the output of the voltage reference unit VREF, the positive end of the first comparator I1 is connected between the second resistor R2 and the third resistor R3, the negative end of the first comparator I1 is connected with the first pin, and the output of the first comparator I1 is connected with the base electrode of a first triode Q1; the positive end of the second comparator I2 is connected to the output of the voltage reference unit VREF, the negative end of the second comparator I2 is connected to the positive end of the third comparator I3, the output of the second comparator I2 is connected to a fourth pin through a capacitor C2, the output of the second comparator I2 is also connected with the negative end of the second comparator I2, the negative end of the third comparator I3 is connected to the first pin, and the output of the third comparator I3 is connected to the base of a second triode Q2 of the trigger circuit; the positive end of the fourth comparator I4 is connected to the output of the voltage reference unit VREF, the negative end of the fourth comparator I4 is connected to the first pin, and the output of the fourth comparator I4 is connected to the base electrode of the third triode Q3.
Further, in the control unit, a zener diode DZ is further connected between the second pin and the fourth pin.
Further, the third comparator I3 is provided with an offset voltage to prevent false triggering.
The control unit of the single-phase gasoline engine generator provided by the application adopts an integrated circuit chip to replace discrete elements in the prior art circuit, adopts a Darlington tube to bear high voltage, and is externally connected with only 2 resistors (R1 and R6). The voltage reference unit is adopted for peak protection, the peak current detection is more accurate, and the detection point is not changed along with the temperature change, so that the cost is low. The control circuit of the single-phase gasoline engine generator has good reliability and low cost.
Drawings
FIG. 1 is a circuit diagram of a prior art single-phase gasoline engine generator control circuit;
Fig. 2 is a circuit diagram of a control circuit of a single-phase gasoline engine generator according to an embodiment of the present application.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
In one embodiment, as shown in fig. 2, the control circuit of the single-phase gasoline engine generator further comprises a control unit, wherein a third pin of the control unit is connected to one end of the primary coil L1, the other end of the primary coil L1 is grounded, a first resistor R1 is connected between a second pin and the third pin of the control unit, a sixth resistor R6 is connected between the first pin and a fourth pin of the control unit, and the fourth pin is grounded.
It is to be understood that L1 in fig. 2 corresponds to L5 in fig. 1, and L2 in fig. 2 corresponds to L6 in fig. 1, and will not be described in detail.
The control unit of this embodiment adopts an integrated chip, and the solid line frame is a chip part with four pins, and the internal circuit of the control unit is further described by the embodiment.
In one embodiment, the control unit includes a comparison circuit, a trigger circuit and a darlington tube, the comparison circuit receives the induced electromotive force of the primary coil L1, and according to the voltage change on the sixth resistor R6, the output signal controls the trigger circuit to operate, and the trigger circuit operates to cause the darlington tube to be turned off, so that the current on the primary coil L1 suddenly changes, and the secondary coil L2 boosts and outputs a high voltage.
In this embodiment, the darlington tube includes a fifth triode Q5 and a sixth triode Q6, and a fifth resistor R5 is connected between emitters of Q5 and Q6. The darlington tube is a mature technology, and the base of Q5 is the base of the darlington tube, the collector of Q5 is the collector of the darlington tube, the emitter of Q6 is the emitter of the darlington tube, and the description of the darlington tube is directly given below, but the description of the fifth triode Q5 and the sixth triode Q6 is not given.
The base of the darlington tube is connected to the output of the trigger circuit and is connected to the second pin through a fourth resistor R4, the collector of the darlington tube is connected to the third pin, and the emitter of the darlington tube is connected to the first pin.
The trigger circuit comprises a first triode Q1, a second triode Q2, a third triode Q3, a fourth triode Q4 and a trigger I5, wherein the emitting electrodes of the first triode Q1, the second triode Q2, the third triode Q3 and the fourth triode Q4 are connected with a fourth pin, the collecting electrode of the first triode Q1 is connected with the base electrode of the second triode Q2, and the collecting electrode of the second triode Q2 is connected with the collecting electrode of the third triode Q3 and is connected to the input of the trigger I5. The output of the trigger I5 is connected with the base electrode of a fourth triode Q4, the collector electrode of the fourth triode Q4 is connected with the base electrode of the darlington tube, and the trigger I is also connected to the second pin through a fourth resistor.
The comparison circuit comprises a voltage reference unit VREF, a voltage dividing unit, a capacitor C2, a first comparator I1, a second comparator I2, a third comparator I3 and a fourth comparator I4, wherein the voltage reference unit VREF is arranged between a second pin and a fourth pin, the voltage dividing unit comprises a second resistor R2 and a third resistor R3 which are connected in series, one end of the voltage dividing unit is connected with the fourth pin, the other end of the voltage dividing unit is connected with the output of the voltage reference unit VREF, the positive end of the first comparator I1 is connected between the second resistor R2 and the third resistor R3, the negative end of the first comparator I1 is connected with the first pin, and the output of the first comparator I1 is connected with the base electrode of a first triode Q1; the positive end of the second comparator I2 is connected to the output of the voltage reference unit VREF, the negative end of the second comparator I2 is connected to the positive end of the third comparator I3, the output of the second comparator I2 is connected to the fourth pin through a capacitor C2, the output of the second comparator I2 is also connected with the negative end of the second comparator, the negative end of the third comparator I3 is connected to the first pin, and the output of the third comparator I3 is connected to the base of the second triode Q2 of the trigger circuit.
The positive end of the fourth comparator I4 is connected to the first pin, the negative end of the fourth comparator I4 is connected to the output of the voltage reference unit VREF, and the output of the fourth comparator I4 is connected to the base of the third triode Q3.
In this embodiment, the primary coil L1 of the ignition coil induces a set of electromotive force pulse waveforms, and the pulse voltage supplies power to the control unit through the R1 resistor, and when the pulse voltage rises from 0V to about 1.5V, the internal reference function module Vref slowly rises from 0V to 1.25V, and finally stabilizes at 1.25V.
The whole working principle of the circuit is divided into three states according to the voltage V1 on R6:
In the first state V1<200mV, I1 outputs a high level, Q1 outputs a low level, i.e., I3 outputs a constant low level, and I4 outputs a low level due to the negative terminal level Vref (1.25V), Q3 is not conductive, and I5 is not triggered. Therefore, in the first state, the circuit is in a protection state, and false triggering of I2 and I3 is prevented.
When V1 is less than or equal to 1.25V in the second state, I1 outputs low level, and Q1 is in a cut-off state. I2, I3 are in standby state, detect V1's withdrawal signal, when V1 changes from rising to falling, when the decline amplitude reaches about 15mV, I2, I3 function trigger, I3 output high level, Q2 switches on, trigger I5 for Q4 switches on, and output darlington pipe closes. The second state of the circuit corresponds to manual gasoline ignition, and because the rotation speed of the coil is low and the induced electromotive force on the induction coil is low during manual ignition, the voltage on V1 can not reach 1.25V, and therefore the peak current in the process of generating the induced electromotive force needs to be ignited.
When the voltage of V1 is always in the rising state and reaches 1.25V when the voltage of V1 is more than or equal to 1.25V in the third state, I1 and I3 are both in the output low level state, Q2 is in the off state, I4 starts to overturn, the output becomes high level, and Q3 is conducted. And triggering I5, conducting Q4, and closing an output Darlington pipe. The third state corresponds to an ignition state corresponding to 3000 turns of the coil rotating speed after the ignition of the gasoline igniter.
The output darlington tube composed of Q5 and Q6 is turned on when the pulse voltage reaches about 1.2V, and a voltage difference starts to be generated on the current detection resistor R6. When pulse voltage continues to rise, the output current of the output Darlington tube formed by Q5 and Q6 is larger and larger, namely the current flowing through R6 is continuously increased, when the voltage drop on R6 reaches 1.25V, an ignition signal is triggered, an internal comparator I4 acts, the I4 output drives the Q3 tube, the I5 triggers, the I5 output enables the Q4 to be conducted, and accordingly the voltage of the input end of the output Darlington tube is pulled down, and the effect of turning off the Darlington tube is achieved. The output Darlington pipe composed of Q5 and Q6 is suddenly turned off, so that the current on the primary coil L1 is suddenly changed to induce a voltage of hundreds of volts, the voltage is boosted through the secondary coil L2, and the voltage of more than 10KV is output to a spark plug through the secondary coil, so that the mixed gas in an engine cylinder is ignited.
In the process of rising the pulse voltage, the pressure difference on R6 can rise along with the rising of the pulse voltage, and when the pulse voltage reaches a peak value and the pressure difference on R6 does not reach 1.25V yet, the I2 and I3 peak ignition functions of the circuit are started. The I2 comparator performs a follower function, and the I2 output voltage Vt rises as the sampling terminal voltage (the voltage difference across R6) rises. When the voltage of the sampling end drops, the voltage of the Vt end is slower than the voltage of the sampling end due to the energy storage function of the C2 capacitor, so that the voltage of the sampling end is smaller than the voltage of the Vt end, when the voltage difference reaches 15mV, the I3 outputs a high level, so that the Q2 works until the I5 is triggered, and the Darlington tube is cut off. The comparator I1 is used as delay trigger, and when the voltage of the sampling end is smaller than 200mV, the Q1 is in a conducting state, so that the input signal of the Q2 is constantly low level. So that I5 is not triggered.
In one embodiment, r1=3kΩ, r2=100deg.kΩ, r3=20kΩ, r4=1kΩ, r5=500Ω, r6=0.6Ω. These parameters are just a specific example, and a person skilled in the art can adjust a part of resistance according to an actual experimental result, for example, the working current can be changed by adjusting R6, when the resistance is larger, the on current is small, and when the resistance is off, the induced voltage of L1 is too low to ignite; when the resistance value is smaller, the L1 induction voltage is too high in cut-off, and the device can be damaged.
In another embodiment, in the control unit, a zener diode DZ is further connected between the second pin and the fourth pin. In the embodiment, the voltage stabilizing tube is added, the rated voltage of the subsequent element is reduced, and the variable part of discrete devices is changed from external to internal.
Preferably, the third comparator I3 is a comparator with built-in offset voltage, that is, positive and negative channels in the I3 comparator are asymmetrically arranged, so that the offset voltage is artificially offset to be a predetermined voltage, and the offset voltage in the embodiment is 15mV, so that false triggering can be prevented when the Vt terminal voltage is reduced slower than the sampling terminal voltage due to the energy storage function of the C2 capacitor. The specific value of the offset voltage can be set through an actual experiment, and will not be described here again.
The control circuit of the single-phase gasoline generator adopts an integrated circuit chip to replace discrete elements in the prior art circuit, adopts a Darlington tube to bear high voltage, and is externally connected with only 2 resistors (R1 and R6). The working current can be changed by adjusting R6, when the resistance value is larger, the on current is small, and when the resistance value is cut off, the L1 induced voltage is too low to ignite; when the resistance value is smaller, the L1 induction voltage is too high in cut-off, and the device can be damaged. The voltage reference unit is adopted for peak protection, the peak current detection is more accurate, and the detection point does not change along with the temperature change.
It should be noted that, the resistance of the resistor is only one specific embodiment, and the specific data of the resistance of the resistor is not limited in the present application, and the voltage dividing effect needs to be satisfied.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.

Claims (1)

1. The control circuit of the single-phase gasoline engine generator comprises a primary coil (L1) and a secondary coil (L2), and is characterized by further comprising a control unit, wherein a third pin of the control unit is connected to one end of the primary coil (L1), the other end of the primary coil (L1) is grounded, a first resistor (R1) is connected between a second pin and the third pin of the control unit, a sixth resistor (R6) is connected between the first pin and a fourth pin of the control unit, and the fourth pin is grounded;
The control unit comprises a comparison circuit, a trigger circuit and a Darlington tube, wherein the comparison circuit receives the induced electromotive force of the primary coil (L1), and according to the voltage change on the sixth resistor (R6), the trigger circuit is controlled to work by an output signal, and the trigger circuit works to stop the Darlington tube, so that the current on the primary coil (L1) suddenly changes, and the secondary coil (L2) is used for boosting and outputting high voltage;
The base electrode of the Darlington tube is connected to the output of the trigger circuit and is connected to the second pin through a fourth resistor (R4), the collector electrode of the Darlington tube is connected to the third pin, and the emitter electrode of the Darlington tube is connected to the first pin;
The trigger circuit comprises a first triode (Q1), a second triode (Q2), a third triode (Q3), a fourth triode (Q4) and a trigger (I5), wherein the emitting electrodes of the first triode (Q1), the second triode (Q2), the third triode (Q3) and the fourth triode (Q4) are connected with a fourth pin, the collecting electrode of the first triode (Q1) is connected with the base electrode of the second triode (Q2), the collecting electrode of the second triode (Q2) is connected with the collecting electrode of the third triode (Q3) and is connected to the input of the trigger (I5), the output of the trigger (I5) is connected with the base electrode of the fourth triode (Q4), and the collecting electrode of the fourth triode (Q4) is connected with the base electrode of the Lindun tube and is also connected to the second pin through a fourth resistor (R4);
The comparison circuit comprises a voltage reference unit (VREF), a voltage dividing unit, a capacitor (C2) and a first comparator (I1), a second comparator (I2), a third comparator (I3) and a fourth comparator (I4), wherein the voltage reference unit (VREF) is arranged between a second pin and a fourth pin, the voltage dividing unit comprises a second resistor (R2) and a third resistor (R3) which are connected in series, one end of the voltage dividing unit is connected with the fourth pin, the other end of the voltage dividing unit is connected with the output of the voltage reference unit (VREF), the positive end of the first comparator (I1) is connected between the second resistor (R2) and the third resistor (R3), the negative end of the first comparator (I1) is connected with the first pin, and the output of the first comparator (I1) is connected with the base electrode of a first triode (Q1); the positive end of the second comparator (I2) is connected to the output of the voltage reference unit (VREF), the negative end of the second comparator (I2) is connected to the positive end of the third comparator (I3), the output of the second comparator (I2) is connected to a fourth pin through a capacitor (C2), the output of the second comparator (I2) is also connected to the negative end of the second comparator (I2), the negative end of the third comparator (I3) is connected to the first pin, and the output of the third comparator (I3) is connected to the base of the second triode (Q2) of the trigger circuit; the positive end of the fourth comparator (I4) is connected to the output of the voltage reference unit (VREF), the negative end of the fourth comparator (I4) is connected to the first pin, and the output of the fourth comparator (I4) is connected to the base electrode of the third triode (Q3);
In the control unit, a voltage stabilizing Diode (DZ) is also connected between the second pin and the fourth pin;
And the third comparator (I3) is internally provided with an offset voltage so as to prevent false triggering.
CN201911287425.4A 2019-12-14 2019-12-14 Control circuit of single-phase gasoline engine generator Active CN110836158B (en)

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CN1037016A (en) * 1988-04-22 1989-11-08 曹敦民 Automobile, motorcycle electronic ignition device
JP2611625B2 (en) * 1993-07-23 1997-05-21 三菱電機株式会社 Semiconductor device for automobile ignition system
CN2374663Y (en) * 1999-06-25 2000-04-19 赤峰汽车运输总公司 Keeping disconnector type Hall non-contact ignitor
US6668811B1 (en) * 2000-06-30 2003-12-30 Delphi Technologies, Inc. Ignition control circuit providing temperature and battery voltage compensated coil current control
CN202082031U (en) * 2011-06-10 2011-12-21 重庆力华科技有限责任公司 Inductance type igniter for general gasoline engine
JP2018059448A (en) * 2016-10-05 2018-04-12 富士電機株式会社 Ignitor for internal combustion engine

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Publication number Priority date Publication date Assignee Title
CN211174433U (en) * 2019-12-14 2020-08-04 杭州百隆电子有限公司 Control circuit of single-phase gasoline generator

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