CN110835477A - High-temperature-resistant graphene oxidation-resistant nano ceramic coating and preparation method thereof - Google Patents

High-temperature-resistant graphene oxidation-resistant nano ceramic coating and preparation method thereof Download PDF

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Publication number
CN110835477A
CN110835477A CN201911275083.4A CN201911275083A CN110835477A CN 110835477 A CN110835477 A CN 110835477A CN 201911275083 A CN201911275083 A CN 201911275083A CN 110835477 A CN110835477 A CN 110835477A
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nano
inner layer
graphene
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张伟
吕崇瑜
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Henan Luoene Nano Materials Co Ltd
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Henan Luoene Nano Materials Co Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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Abstract

The invention discloses a high-temperature-resistant graphene oxidation-resistant nano ceramic coating, wherein an inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol; the outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at high temperature. Has the advantages that: the inner layer is prepared from graphene, nano-alumina powder and nano-titanium oxide powder, and the high heat conduction and far infrared functions of the graphene can be utilized to improve the ceramic performance. By adopting the outer layer structure, the graphene can be prevented from being oxidized, and the far infrared function of the inner layer is not interfered. The ceramic coating can be applied to a high-temperature and medium-low temperature radiator below 800 ℃, is high-temperature resistant, and has high heat conduction and far infrared functions. Due to the super heat conductivity of the graphene, the thermal conductivity of the coating can reach 50-80W/M.k after the coating is applied, and the infrared emissivity can reach over 0.9. And the nano alumina powder and the nano silica powder are selected to contribute to improving the infrared emissivity of the coating.

Description

High-temperature-resistant graphene oxidation-resistant nano ceramic coating and preparation method thereof
Technical Field
The invention relates to the field of ceramic coatings, in particular to a high-temperature-resistant graphene oxidation-resistant nano ceramic coating and a preparation method thereof.
Background
The high-performance ceramic coating technology is an edge science which is cross-derived from a high-performance ceramic material, an advanced composite material, a modern surface engineering technology and the like, is a very active disciplinary branch in the modern high and new technical field, and has wide application in various fields of national economy. The high-performance ceramic is a new generation ceramic which is prepared by using a refined high-purity superfine artificially-synthesized inorganic compound as a raw material and adopting a precisely controlled preparation process for sintering, and has the performance far superior to that of the traditional ceramic, and is also called advanced ceramic, fine ceramic, novel ceramic or high-technology ceramic.
The graphene has high thermal conductivity and high infrared radiation functions, and when the graphene is applied to the ceramic coating, the performance of the ceramic coating can be effectively improved, such as the high thermal conductivity and high infrared radiation functions, but the graphene material is very easy to oxidize in an air environment, so that the application function of the graphene material can be lost, for example, the published Chinese invention patent with the publication number of CN105753425A and the patent name of 'a graphene alumina-based far infrared heating coating and a preparation method thereof' discloses the graphene alumina-based far infrared heating coating, but has great defects in oxidation resistance, and the thermal conductivity and the infrared emissivity of the coating.
Disclosure of Invention
The invention aims to solve the problems and provide a high-temperature-resistant graphene oxidation-resistant nano ceramic coating and a preparation method thereof, which can improve the high-temperature resistance of the ceramic coating and simultaneously avoid graphene oxidation.
The invention realizes the purpose through the following technical scheme:
a high-temperature resistant graphene oxidation resistant nano ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol;
the outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at the high temperature of 300-400 ℃.
Preferably, the inner layer comprises the following raw materials in parts by weight:
5-10 parts of graphene;
15-25 parts of nano alumina powder;
15-25 parts of nano titanium oxide powder;
40-50 parts of silica sol;
0.3-0.5 part of defoaming agent;
0.2-0.4 part of dispersant;
0.3 to 0.5 portion of thickening and leveling agent.
Further, the thickness of the silicon dioxide protective film is 4-6 μm.
Further, the thickness of the inner layer is 6-10 μm.
By adopting the technical scheme, the ceramic coating is divided into two layers, the inner layer mainly adopts graphene, nano alumina powder and nano titanium oxide powder, silica sol is adopted as a solvent for combination, and the inner layer is coated on a product, so that the high heat conduction and high infrared radiation functions of the graphene can be utilized, and the high temperature resistance of the product can be improved. The outer layer is mainly ceramic resin, the ceramic resin forms a layer of high-purity silicon dioxide protective film at high temperature, the silicon dioxide protective film is 4-6 microns, the inner layer can be protected, graphene oxidation is avoided, and the far infrared function of the inner layer structure cannot be influenced.
A preparation method of a high-temperature-resistant graphene oxidation-resistant nano ceramic coating comprises the following steps:
(1) adding graphene, nano alumina powder and nano silica powder into a stirrer according to the weight ratio of the raw materials of the inner layer, and then adding silica sol, a defoaming agent, 0.2-0.4 of a dispersing agent and a thickening and leveling agent;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 800 plus 1000rpm for 15-20 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, ceramic resin is coated and then sintered at a high temperature of 300-400 ℃, and the resin is burnt off to form a transparent silicon dioxide protective film as an outer layer.
Preferably, the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
Preferably, the inner layer comprises the following raw materials in parts by weight:
7 parts of graphene;
20 parts of nano aluminum oxide;
20 parts of nano titanium oxide;
45 parts of silica sol;
0.4 part of defoaming agent;
0.3 part of a dispersant;
0.4 part of thickening and leveling agent.
In conclusion, the beneficial effects of the invention are as follows:
(1) the ceramic coating of this application sets up through two-layer structure, and graphite alkene, nanometer alumina powder, nanometer titanium oxide powder ratio are adopted to the inlayer, can utilize high heat conduction, the far infrared function of graphite alkene, improve ceramic properties, still adopt nanometer alumina powder, nanometer titanium oxide powder to pass through the silica sol and combine.
(2) By adopting the outer layer structure, the graphene oxidation can be avoided, and the far infrared function of the inner layer is not interfered.
(3) The ceramic coating can be applied to radiators with high temperature below 800 ℃ and medium and low temperature, is high temperature resistant, and has high heat conduction and far infrared functions.
Due to the super heat conductivity and high infrared performance of the graphene, the thermal conductivity of the coating can reach 50-80W/M.k after the coating is implemented, and the infrared emissivity can reach over 0.9. And the nano alumina powder and the nano silica powder are selected to contribute to improving the infrared emissivity of the coating.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
The first embodiment is as follows:
a high-temperature resistant graphene oxidation resistant nano ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol; the inner layer comprises the following raw materials in parts by weight: 10 parts of graphene, 25 parts of nano alumina powder and 25 parts of nano titanium oxide powder; 50 parts of silica sol.
The outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at a high temperature of 400 ℃. The silicon dioxide protective film is high-purity silicon dioxide. Wherein the ceramic resin is the mixture of ceramic powder and phenolic resin.
Wherein, the thickness of the silicon dioxide protective film is 4-6 μm, and the preferable thickness is 5 um.
Further, the thickness of the inner layer is 6-10 μm, preferably 8 um.
The preparation method comprises the following steps:
(1) adding 10 parts of graphene, 25 parts of nano alumina powder and 25 parts of nano silica powder into a stirrer according to the weight ratio, wherein the stirrer is a high-speed stirrer, and then adding 50 parts of silica sol, 0.5 part of defoaming agent, 0.4 part of dispersing agent and 0.5 part of thickening and leveling agent;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 1000rpm for 20 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, a ceramic resin is coated and then sintered at a high temperature of 400 ℃, the resin is burned off to form a transparent silica protective film as an outer layer, and the formed silica is high-purity silica.
Preferably, the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
Example two:
a high-temperature resistant graphene oxidation resistant nano ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol; the inner layer comprises the following raw materials in parts by weight: 5 parts of graphene, 15 parts of nano alumina powder and 15 parts of nano titanium oxide powder; 40 parts of silica sol.
The outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at a high temperature of 300 ℃. The silicon dioxide protective film is high-purity silicon dioxide. Wherein the ceramic resin is the mixture of ceramic powder and phenolic resin.
Wherein, the thickness of the silicon dioxide protective film is 4-6 μm, and the thickness is preferably 4 um.
The thickness of the inner layer is 6-10 μm, preferably 6 um.
The preparation method comprises the following steps:
(1) adding 5 parts of graphene, 15 parts of nano alumina powder and 15 parts of nano silica powder into a stirrer according to the weight ratio, wherein the stirrer is a high-speed stirrer, and then adding 40 parts of silica sol, 0.3 part of defoaming agent, 0.2 part of dispersing agent and 0.3 part of thickening and leveling agent;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 800rpm for 15 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, a ceramic resin is coated and then sintered at a high temperature of 300 ℃, the resin is burned off to form a transparent silica protective film as an outer layer, and the formed silica is high-purity silica.
Preferably, the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
Example three:
a high-temperature resistant graphene oxidation resistant nano ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol; the inner layer comprises the following raw materials in parts by weight: 8 parts of graphene, 20 parts of nano alumina powder and 20 parts of nano titanium oxide powder; 45 parts of silica sol.
The outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at the high temperature of 350 ℃. The silicon dioxide protective film is high-purity silicon dioxide. Wherein the ceramic resin is the mixture of ceramic powder and phenolic resin,
wherein, the thickness of the silicon dioxide protective film is 4-6 μm, and the thickness is preferably 5 um.
The thickness of the inner layer is 6-10 μm, preferably 8 um.
The preparation method comprises the following steps:
(1) adding 8 parts of graphene, 20 parts of nano alumina powder and 20 parts of nano silica powder into a stirrer according to the weight ratio, wherein the stirrer is a high-speed stirrer, and then adding 45 parts of silica sol, 0.4 part of defoaming agent, 0.3 part of dispersing agent and 0.4 part of thickening and leveling agent;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 900rpm for 18 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, a ceramic resin is coated and then sintered at a high temperature of 350 c, the resin is burned off to form a transparent silica protective film as an outer layer, and the silica formed is high-purity silica.
Preferably, the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
Example four:
a high-temperature resistant graphene oxidation resistant nano ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol; the inner layer comprises the following raw materials in parts by weight: 8 parts of graphene, 23 parts of nano alumina powder and 23 parts of nano titanium oxide powder; 47 parts of silica sol.
The outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at a high temperature of 400 ℃. The silicon dioxide protective film is high-purity silicon dioxide. Wherein the ceramic resin is the mixture of ceramic powder and phenolic resin,
wherein, the thickness of the silicon dioxide protective film is 4-6 μm, and the thickness is preferably 5 um.
The thickness of the inner layer is 6-10 μm, preferably 8 um.
The preparation method comprises the following steps:
(1) adding 8 parts of graphene, 23 parts of nano alumina powder and 23 parts of nano silica powder into a stirrer according to the weight ratio, wherein the stirrer is a high-speed stirrer, and then adding 47 parts of silica sol, 0.4 part of defoaming agent, 0.4 part of dispersing agent and 0.3 part of thickening and leveling agent;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 1000rpm for 18 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, ceramic resin is coated, and then the inner layer is sintered at a high temperature of 380 ℃, the resin is burnt off to form a transparent silica protective film as an outer layer, and the formed silica is high-purity silica.
Preferably, the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (7)

1. The high-temperature-resistant graphene oxidation-resistant nano ceramic coating is characterized in that: the ceramic coating comprises a two-layer structure, namely an inner layer and an outer layer;
the inner layer mainly comprises graphene, nano alumina powder and nano silica powder, and the graphene, the nano alumina powder and the nano titanium oxide powder are combined through silica sol;
the outer layer is a layer of transparent silicon dioxide protective film formed by ceramic resin at the high temperature of 300-400 ℃.
2. The high-temperature-resistant graphene oxidation-resistant nano-ceramic coating according to claim 1, wherein: the inner layer raw material also comprises a defoaming agent and a thickening and leveling agent, and the inner layer raw material comprises the following components in parts by weight:
5-10 parts of graphene;
15-25 parts of nano alumina powder;
15-25 parts of nano titanium oxide powder;
40-50 parts of silica sol;
0.3-0.5 part of defoaming agent;
0.2-0.4 part of dispersant;
0.3 to 0.5 portion of thickening and leveling agent.
3. The high-temperature-resistant graphene oxidation-resistant nano-ceramic coating according to claim 1, wherein: the thickness of the silicon dioxide protective film is 4-6 mu m.
4. The high-temperature-resistant graphene oxidation-resistant nano-ceramic coating according to claim 1, wherein: the thickness of the inner layer is 6-10 μm.
5. The preparation method of the high-temperature-resistant graphene oxide-proof nano ceramic coating according to claim 2 is characterized by comprising the following steps:
(1) adding graphene, nano alumina powder and nano silica powder into a stirrer according to the weight ratio of the raw materials of the inner layer, and then adding silica sol, a defoaming agent, a dispersing agent and a thickening and leveling agent according to the ratio;
(2) stirring the inner layer raw material in a stirrer at the rotating speed of 800 plus 1000rpm for 15-20 minutes to fully and uniformly disperse the inner layer raw material in the silica sol so as to form an inner layer coating;
(3) coating the inner layer coating on a product, and then drying until the water in the silica sol is dispersed to form an inner layer;
(4) after the inner layer is dried, ceramic resin is coated and then sintered at a high temperature of 300-400 ℃, and the resin is burnt off to form a transparent silicon dioxide protective film as an outer layer.
6. The preparation method of the high-temperature-resistant graphene oxide-proof nano ceramic coating according to claim 5, characterized in that: the defoaming agent is an organic silicon defoaming agent, the dispersing agent is sodium tripolyphosphate or sodium hexametaphosphate, and the thickening and leveling agent is an acrylic copolymer type thickening and leveling agent.
7. The preparation method of the high-temperature-resistant graphene oxide-proof nano ceramic coating according to claim 6, characterized in that: the inner layer comprises the following raw materials in parts by weight:
7 parts of graphene;
20 parts of nano alumina powder;
20 parts of nano titanium oxide powder;
45 parts of silica sol;
0.4 part of defoaming agent;
0.3 part of a dispersant;
0.4 part of thickening and leveling agent.
CN201911275083.4A 2019-12-12 2019-12-12 High-temperature-resistant graphene oxidation-resistant nano ceramic coating and preparation method thereof Pending CN110835477A (en)

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CN115178449A (en) * 2022-07-08 2022-10-14 德汇新材料科技南通有限公司 Preparation process of high-temperature-resistant graphene ceramic cavity and cavity
CN115321992A (en) * 2022-09-06 2022-11-11 哈尔滨工业大学 GNPs/YSZ composite ceramic powder and preparation method and application thereof
CN115521647A (en) * 2022-10-25 2022-12-27 江苏创仕澜传输科技有限公司 Infrared sintered coating and preparation method thereof

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CN115521647A (en) * 2022-10-25 2022-12-27 江苏创仕澜传输科技有限公司 Infrared sintered coating and preparation method thereof

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Application publication date: 20200225