CN110829672A - An insulating skeleton structure, stator and motor - Google Patents
An insulating skeleton structure, stator and motor Download PDFInfo
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- CN110829672A CN110829672A CN201911152648.XA CN201911152648A CN110829672A CN 110829672 A CN110829672 A CN 110829672A CN 201911152648 A CN201911152648 A CN 201911152648A CN 110829672 A CN110829672 A CN 110829672A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 74
- 238000004804 winding Methods 0.000 claims abstract description 18
- 239000011810 insulating material Substances 0.000 claims abstract description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 17
- 238000001746 injection moulding Methods 0.000 claims description 6
- 230000003247 decreasing effect Effects 0.000 claims 1
- 230000001681 protective effect Effects 0.000 abstract description 5
- 239000000243 solution Substances 0.000 description 30
- 238000010586 diagram Methods 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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Abstract
本发明公开了一种绝缘骨架结构、定子和电机,涉及电机技术领域,解决了现有技术中漆包线缺少保护结构,在装配时容易碰伤漆包线的问题。本发明的绝缘骨架结构,用于包覆于铁芯表面上,包括内挡板、外挡板和连接部,其中,内挡板位于铁芯内圆的上下两面,外挡板位于铁芯轭部的上下两面,连接部位于内挡板和外挡板之间。本发明的绝缘骨架结构,采用绝缘材料制成,包覆于铁芯表面上,其具有一定厚度,可有效隔开铁芯与绕组,增加铁芯与绕组之间的电气安全距离;另一方面,绝缘骨架结构通过内挡板和外挡板的作用,不仅可以保护漆包线,避免制作定子时碰伤漆包线,还可有效阻挡漆包线崩塌。
The invention discloses an insulating skeleton structure, a stator and a motor, relates to the technical field of motors, and solves the problem that the enameled wire in the prior art lacks a protective structure and is easily damaged during assembly. The insulating skeleton structure of the present invention is used to cover the surface of the iron core, and includes an inner baffle plate, an outer baffle plate and a connecting part, wherein the inner baffle plate is located on the upper and lower sides of the inner circle of the iron core, and the outer baffle plate is located on the iron core yoke The upper and lower sides of the part, the connecting part is located between the inner baffle and the outer baffle. The insulating skeleton structure of the present invention is made of insulating material and is covered on the surface of the iron core, which has a certain thickness, which can effectively separate the iron core and the winding, and increase the electrical safety distance between the iron core and the winding; on the other hand, , The insulating skeleton structure can not only protect the enameled wire, but also prevent the enameled wire from being damaged when making the stator, but also effectively prevent the enameled wire from collapsing.
Description
技术领域technical field
本发明涉及电机技术领域,尤其涉及一种绝缘骨架结构、定子和电机。The invention relates to the technical field of motors, and in particular to an insulating skeleton structure, a stator and a motor.
背景技术Background technique
传统交流电机的直条定子铁芯通过注塑方式使铁芯外包一层骨架达到绝缘的目的,但该骨架结构简单,可靠性不足,漆包线通过槽口外露,两齿连接处包塑过程中容易出现飞边。申请人发现传统骨架至少存在如下缺陷:漆包线没有保护结构,在装配时也容易碰伤漆包线;传统骨架的安全性能也难以满足日益增长的市场需求,容易出现漆包线与铁芯安全距离不足的情况,严重影响产品质量;传统骨架功能单一,无法满足不同电机的工艺要求,如无法安装线路板、无法对电源线、保护器等进行定位。The straight stator iron core of the traditional AC motor is covered with a layer of skeleton to achieve the purpose of insulation by injection molding, but the skeleton structure is simple and the reliability is insufficient. fly edge. The applicant found that the traditional skeleton at least has the following defects: the enameled wire has no protective structure, and the enameled wire is easily damaged during assembly; the safety performance of the traditional skeleton is also difficult to meet the growing market demand, and the safety distance between the enameled wire and the iron core is likely to be insufficient. Seriously affect product quality; the traditional skeleton has a single function and cannot meet the process requirements of different motors, such as the inability to install circuit boards, and the inability to locate power lines and protectors.
发明内容SUMMARY OF THE INVENTION
本发明的其中一个目的是提出一种绝缘骨架结构、定子和电机,解决了现有技术中漆包线缺少保护结构,在装配时容易碰伤漆包线的技术问题。本发明优选技术方案所能产生的诸多技术效果详见下文阐述。One of the purposes of the present invention is to provide an insulating skeleton structure, a stator and a motor, which solves the technical problem that the enameled wire lacks a protective structure in the prior art and is easily damaged during assembly. The technical effects that can be produced by the preferred technical solutions of the present invention are described in detail below.
为实现上述目的,本发明提供了以下技术方案:For achieving the above object, the invention provides the following technical solutions:
本发明的绝缘骨架结构,用于包覆于铁芯表面上,包括内挡板、外挡板和连接部,其中,所述内挡板位于所述铁芯内圆的上下两面,所述外挡板位于铁芯轭部的上下两面,所述连接部位于所述内挡板和所述外挡板之间。The insulating skeleton structure of the present invention is used to cover the surface of the iron core, and includes an inner baffle, an outer baffle and a connecting portion, wherein the inner baffle is located on the upper and lower sides of the inner circle of the iron core, and the outer baffle is located on the upper and lower sides of the inner circle of the iron core. The baffles are located on the upper and lower sides of the yoke portion of the iron core, and the connecting portion is located between the inner baffle and the outer baffle.
根据一个优选实施方式,所述内挡板的内圆直径大于所述铁芯的内圆直径,并且所述内挡板的高度大于所述铁芯绕组的高度。According to a preferred embodiment, the inner diameter of the inner baffle is larger than the inner diameter of the iron core, and the height of the inner baffle is larger than the height of the iron core winding.
根据一个优选实施方式,所述内挡板和/或所述外挡板的端部设置为圆角状。According to a preferred embodiment, the ends of the inner baffle and/or the outer baffle are rounded.
根据一个优选实施方式,所述内挡板上设置有多个加强筋,多个所述加强筋位于所述内挡板外侧,并且所述加强筋连接所述内挡板和所述连接部。According to a preferred embodiment, the inner baffle is provided with a plurality of reinforcing ribs, the plurality of reinforcing ribs are located outside the inner baffle, and the reinforcing ribs connect the inner baffle and the connecting portion.
根据一个优选实施方式,所述加强筋远离所述内挡板的一面设置为向着所述内挡板内凹的弧形结构。According to a preferred embodiment, the side of the reinforcing rib away from the inner baffle is arranged in an arc-shaped structure concave toward the inner baffle.
根据一个优选实施方式,所述内挡板上设置有内扎带槽和内扎带口,其中,所述内扎带槽为位于所述内挡板内侧的开槽,所述内扎带口为位于所述内挡板端部的开口。According to a preferred embodiment, the inner baffle is provided with an inner cable tie slot and an inner cable tie opening, wherein the inner cable tie slot is a slot located on the inner side of the inner baffle, and the inner cable tie opening is the opening at the end of the inner baffle.
根据一个优选实施方式,所述外挡板上设置有外扎带口,所述外扎带口为位于所述外挡板端部的开口。According to a preferred embodiment, the outer baffle is provided with an outer cable tie opening, and the outer cable tie opening is an opening located at the end of the outer baffle.
根据一个优选实施方式,所述连接部上设置有扎带孔,所述扎带孔为拱形结构或管状结构,并且所述扎带孔从所述内挡板延伸至所述外挡板。According to a preferred embodiment, the connecting portion is provided with a wire tie hole, the wire tie hole is an arched structure or a tubular structure, and the wire tie hole extends from the inner baffle to the outer baffle.
根据一个优选实施方式,所述的绝缘骨架结构还包括让位槽,所述让位槽位于铁芯轭部拼合处,以通过所述让位槽使拼合处的部分铁芯露出于所述绝缘骨架结构。According to a preferred embodiment, the insulating skeleton structure further includes an escape slot, and the escape slot is located at the spliced part of the iron core yoke, so that part of the iron core at the spliced part is exposed to the insulation through the escape slot. Skeleton structure.
根据一个优选实施方式,所述的绝缘骨架结构还包括拼合处挡板,所述拼合处挡板位于让位槽下方,并且所述拼合处挡板包括第一凸起部和第二凸起部,其中,所述第一凸起部向拼合处凸出,并且相邻两个所述第一凸起部拼合后具有间隙;所述第二凸起部向槽内凸出。According to a preferred embodiment, the insulating frame structure further includes a split baffle, the split baffle is located below the abdication groove, and the split baffle includes a first protruding part and a second protruding part , wherein the first protruding part protrudes toward the splicing part, and there is a gap after two adjacent first protruding parts are spliced; the second protruding part protrudes into the groove.
根据一个优选实施方式,所述的绝缘骨架结构还包括槽口挡板,所述槽口挡板位于铁芯齿部槽口位置,并且所述槽口挡板包括向槽内凸出的第三凸起部和向所述铁芯凸出的第四凸起部。According to a preferred embodiment, the insulating frame structure further includes a slot baffle, the slot baffle is located at the slot position of the iron core tooth, and the slot baffle includes a third protruding into the slot. a protruding part and a fourth protruding part protruding toward the iron core.
根据一个优选实施方式,所述的绝缘骨架结构还包括多个定位柱,并且所述定位柱位于所述连接部的上下两面。According to a preferred embodiment, the insulating frame structure further includes a plurality of positioning columns, and the positioning columns are located on the upper and lower sides of the connecting portion.
根据一个优选实施方式,所述定位柱的截面为圆形、方形或椭圆形,并且所述定位柱的高度与所述内挡板的高度相当。According to a preferred embodiment, the cross section of the positioning column is circular, square or oval, and the height of the positioning column is equal to the height of the inner baffle.
根据一个优选实施方式,所述定位柱上设置有用于固定插针的插针孔,并且所述插针孔为从上端到下端内径逐渐缩小的结构。According to a preferred embodiment, the positioning column is provided with a pin hole for fixing the pin, and the pin hole is a structure whose inner diameter gradually decreases from the upper end to the lower end.
根据一个优选实施方式,所述定位柱与所述外挡板之间设置有凸台,以通过所述凸台使漆包线与所述铁芯彼此分隔。According to a preferred embodiment, a boss is provided between the positioning column and the outer baffle, so that the enameled wire and the iron core are separated from each other by the boss.
根据一个优选实施方式,所述外挡板、所述定位柱和所述凸台之间形成过线槽,并使漆包线经所述过线槽过线。According to a preferred embodiment, a wire-passing groove is formed between the outer baffle, the positioning post and the boss, and the enameled wire is passed through the wire-passing groove.
根据一个优选实施方式,所述的绝缘骨架结构还包括多个扣柱,所述扣柱的顶端设置有倒扣结构,并且所述倒扣结构占据所述扣柱顶端的部分面积并向侧面凸出于所述扣柱顶端。According to a preferred embodiment, the insulating frame structure further includes a plurality of buckle columns, the top ends of the buckle columns are provided with an inverted buckle structure, and the inverted buckle structure occupies a part of the area of the top end of the buckle column and protrudes to the side. out of the top of the stud.
根据一个优选实施方式,所述绝缘骨架结构为采用绝缘材料通过注塑方式一体成型的结构。According to a preferred embodiment, the insulating skeleton structure is a structure integrally formed by injection molding using insulating materials.
本发明的定子,包括本发明任一技术方案所述的绝缘骨架结构。The stator of the present invention includes the insulating skeleton structure described in any of the technical solutions of the present invention.
本发明的电机,包括本发明任一技术方案所述的定子。The motor of the present invention includes the stator described in any one of the technical solutions of the present invention.
本发明提供的绝缘骨架结构、定子和电机至少具有如下有益技术效果:The insulating skeleton structure, stator and motor provided by the present invention at least have the following beneficial technical effects:
本发明的绝缘骨架结构,采用绝缘材料制成,包覆于铁芯表面上,其具有一定厚度,可有效隔开铁芯与绕组,增加铁芯与绕组之间的电气安全距离;另一方面,绝缘骨架结构通过内挡板和外挡板的作用,不仅可以保护漆包线,避免制作定子时碰伤漆包线,还可有效阻挡漆包线崩塌。即本发明的绝缘骨架结构解决了使用传统骨架造成漆包线没有保护结构,在装配时容易碰伤漆包线的问题。The insulating skeleton structure of the present invention is made of insulating material and is covered on the surface of the iron core, which has a certain thickness, which can effectively separate the iron core and the winding, and increase the electrical safety distance between the iron core and the winding; on the other hand, , The insulating skeleton structure can not only protect the enameled wire, but also prevent the enameled wire from being damaged when making the stator, but also effectively prevent the enameled wire from collapsing. That is, the insulating skeleton structure of the present invention solves the problem that the enameled wire has no protective structure due to the use of the traditional skeleton, and the enameled wire is easily damaged during assembly.
此外,本发明优选技术方案还可以产生如下技术效果:In addition, the preferred technical solution of the present invention can also produce the following technical effects:
本发明优选技术方案的绝缘骨架结构上设置拼合处挡板,拼合处挡板的第一凸起部向拼合处凸出一定高度,在铁芯成圆后,两两第一凸起部的挡板间留有一条缝隙,使得即使制造时在此处产生少量毛刺也能保证不影响成圆;拼合处挡板的第二凸起部在第一凸起部处向槽内凸出,可阻挡部分漆包线向拼合处走位松脱,增加漆包线和拼合处铁芯的爬电距离,增加绝缘骨架结构的安全性能。本发明优选技术方案的绝缘骨架结构上还设置槽口挡板,槽口挡板的第三凸起部向槽内凸出,可阻挡部分漆包线向槽口松脱;槽口挡板的第四凸起部向铁芯凸出,可增加漆包线和槽口铁芯的爬电距离,增加绝缘骨架结构的安全性能。即本发明优选技术方案的绝缘骨架通过拼合处挡板和槽口挡板的作用,可增加漆包线和槽口铁芯的爬电距离,解决传统骨架容易出现漆包线与铁芯安全距离不足,影响产品质量的问题。The insulating frame structure of the preferred technical solution of the present invention is provided with baffles at the splicing place, and the first protrusions of the baffles at the splicing place protrude a certain height toward the splicing place. After the iron core is rounded, the baffles of the two first raised parts There is a gap between the plates, so that even if there is a small amount of burrs during manufacture, it can ensure that the rounding will not be affected; Part of the enameled wire is loosened towards the splicing place, increasing the creepage distance between the enameled wire and the iron core at the splicing place, and increasing the safety performance of the insulating skeleton structure. The insulating frame structure of the preferred technical solution of the present invention is also provided with a slot baffle, and the third protrusion of the slot baffle protrudes into the slot, which can prevent part of the enameled wire from loosening to the slot; the fourth part of the slot baffle protrudes into the slot; The raised part protrudes toward the iron core, which can increase the creepage distance between the enameled wire and the slotted iron core, and increase the safety performance of the insulating skeleton structure. That is, the insulating skeleton of the preferred technical solution of the present invention can increase the creepage distance between the enameled wire and the notch iron core through the functions of the spliced baffle plate and the slot baffle plate, and solve the problem that the traditional skeleton is prone to insufficient safety distance between the enameled wire and the iron core, which affects the product. quality issue.
此外,绝缘骨架结构上设置扣柱,扣柱的顶端设置有倒扣结构,并且倒扣结构占据扣柱顶端的部分面积并向侧面凸出于扣柱顶端,可利用扣柱未被倒扣结构占用的端面来负责承载线路板,倒扣结构凸出部分用于紧扣线路板,从而将线路板固定。即本发明优选技术方案通过设置的扣柱,可用于固定线路板,解决了传统骨架功能单一,无法安装线路板的问题。In addition, a buckle column is arranged on the insulating frame structure, and the top of the buckle column is provided with an inverted buckle structure, and the inverted buckle structure occupies part of the area of the top of the buckle column and protrudes from the top of the buckle column to the side. The occupied end face is responsible for carrying the circuit board, and the protruding part of the inverted structure is used to fasten the circuit board so as to fix the circuit board. That is to say, the preferred technical solution of the present invention can be used to fix the circuit board through the provided buckling post, which solves the problem that the traditional skeleton has a single function and cannot install the circuit board.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明定子的一个优选实施方式示意图;Fig. 1 is a schematic diagram of a preferred embodiment of the stator of the present invention;
图2是本发明定子上端的一个优选实施方式局部示意图;Fig. 2 is a partial schematic diagram of a preferred embodiment of the upper end of the stator of the present invention;
图3是本发明定子下端的一个优选实施方式局部示意图;3 is a partial schematic diagram of a preferred embodiment of the lower end of the stator of the present invention;
图4是本发明加强筋的一个优选实施方式示意图;Fig. 4 is a schematic diagram of a preferred embodiment of a reinforcing rib of the present invention;
图5是本发明定子的一个优选实施方式局部俯视图;Figure 5 is a partial top view of a preferred embodiment of the stator of the present invention;
图6是本发明让位槽的一个优选实施方式示意图;Fig. 6 is a schematic diagram of a preferred embodiment of the giving way slot of the present invention;
图7是本发明拼合处挡板的一个优选实施方式示意图;FIG. 7 is a schematic diagram of a preferred embodiment of the baffle plate at the splicing part of the present invention;
图8是本发明槽口挡板的一个优选实施方式的第一示意图;Figure 8 is a first schematic view of a preferred embodiment of the slot baffle of the present invention;
图9是本发明槽口挡板的一个优选实施方式的第二示意图。Figure 9 is a second schematic view of a preferred embodiment of the slot baffle of the present invention.
图中:1-铁芯;10-内挡板;20-外挡板;30-连接部;40-让位槽;50-拼合处挡板;60-槽口挡板;70-定位柱;80-过线槽;90-扣柱;101-加强筋;102-内扎带槽;103-内扎带口;201-外扎带口;301-扎带孔;501-第一凸起部;502-第二凸起部;601-第三凸起部;602-第四凸起部;701-插针孔;702-凸台;901-倒扣结构。In the figure: 1-iron core; 10-inner baffle; 20-outer baffle; 30-connecting part; 40-give way slot; 50-joint baffle; 60-slot baffle; 70-positioning column; 80-wire slot; 90-buckle post; 101-reinforcing rib; 102-inner tie slot; 103-inner tie opening; 201-outer tie opening; 301-tie hole; 501-first protrusion ; 502 - the second raised part; 601 - the third raised part; 602 - the fourth raised part; 701 - the pin hole; 702 - the boss;
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合附图1~9对本实施例的绝缘骨架结构、定子和电机进行详细说明。The insulating frame structure, the stator and the motor of this embodiment will be described in detail below with reference to FIGS. 1 to 9 .
本实施例的绝缘骨架结构,用于包覆于铁芯1表面上。优选的,绝缘骨架结构包括内挡板10、外挡板20和连接部30,其中,内挡板10位于铁芯1内圆的上下两面,外挡板20位于铁芯轭部的上下两面,连接部30位于内挡板10和外挡板20之间,如图1~3所示。优选的,本实施例的铁芯1为直条定子铁芯。The insulating skeleton structure of this embodiment is used to cover the surface of the iron core 1 . Preferably, the insulating frame structure includes an
本实施例的绝缘骨架结构,采用绝缘材料制成,包覆于铁芯1表面上,其具有一定厚度,可有效隔开铁芯1与绕组,增加铁芯1与绕组之间的电气安全距离;另一方面,绝缘骨架结构通过内挡板10和外挡板20的作用,不仅可以保护漆包线,避免制作定子时碰伤漆包线,还可有效阻挡漆包线崩塌。即本实施例的绝缘骨架结构解决了使用传统骨架造成漆包线没有保护结构,在装配时容易碰伤漆包线的问题。The insulating skeleton structure of this embodiment is made of insulating material and is covered on the surface of the iron core 1, which has a certain thickness, which can effectively separate the iron core 1 and the winding, and increase the electrical safety distance between the iron core 1 and the winding. On the other hand, through the function of the
根据一个优选实施方式,内挡板10的内圆直径大于铁芯1的内圆直径,并且内挡板10的高度大于铁芯1绕组的高度。优选的,内挡板10垂直于连接部30向远离铁芯1的两端延伸一定的高度,其高度大于绕组高度,以便可以阻挡绕组漆包线向内圆崩塌,也可保护绕组,同时还能增加漆包线与转子的电气安全距离。According to a preferred embodiment, the inner diameter of the
根据一个优选实施方式,内挡板10和/或外挡板20的端部设置为圆角状。优选的,内挡板10和外挡板20的端部均设置为圆角状,如图1~3所示。本实施例优选技术方案将内挡板10和外挡板20的端部均设置为大圆角状,可增加定子内部间隙,从而可增强定子内部的散热效果。According to a preferred embodiment, the ends of the
根据一个优选实施方式,内挡板10上设置有多个加强筋101,多个加强筋101位于内挡板10外侧,并且加强筋101连接内挡板10和连接部30,如图4所示。优选的,加强筋101远离内挡板10的一面设置为向着内挡板10内凹的弧形结构,如图4所示。当绕制漆包线时,随着漆包线匝数的增多,内挡板10所受的压力就越大,此时内挡板10有向内圆变形的风险,会干涉转子的装配。本实施例优选技术方案在内挡板10上设置多个加强筋101,可通过加强筋101增强内挡板10的硬度,大大减少内挡板10的形变量。另一方面,加强筋101远离内挡板10的一面设置为向着内挡板10内凹的弧形结构,既能增加内挡板10的硬度,又不影响槽满率,绕制漆包线时也不会刮伤漆包线。According to a preferred embodiment, the
根据一个优选实施方式,内挡板10上设置有内扎带槽102和内扎带口103,如图1或2所示。优选的,内扎带槽102为位于内挡板10内侧的开槽;内扎带口103为位于内挡板10端部的开口,如图1或2所示。更优选的,内扎带槽102的槽深和槽宽不限,依据扎带确定。内扎带口103的宽度与内扎带槽102的宽度相当,深度不限。本实施例优选技术方案在内挡板10上设置内扎带槽102和内扎带口103,当扎带扎于此处时,可有效降低扎带凸出高度,增加入转子时的空间余量,减少转子与扎带擦边的风险。According to a preferred embodiment, the
根据一个优选实施方式,外挡板20上设置有外扎带口201,外扎带口201为位于外挡板20端部的开口,如图1~3所示。同样的,本实施例优选技术方案在外挡板20上设置外扎带口201,可方便绑扎扎带。According to a preferred embodiment, the
根据一个优选实施方式,连接部30上设置有扎带孔301,如图1或2所示。优选的,扎带孔301为拱形结构,并且扎带孔301从内挡板10延伸至外挡板20,如图1或2所示。扎带孔301的高度和宽度依据使用的扎带而定。优选的,扎带孔301也可以是管状结构。即内扎带口103和外扎带口201内部有一层绝缘层与铁芯1相隔开。本实施例优选技术方案在连接部30上设置的扎带孔301,此扎带孔301与内扎带槽102、内扎带口103和外扎带口201一起用于绑扎扎带,可固定其余部件于绕组上方,例如保护器类、电源线、热偶线等。According to a preferred embodiment, the connecting
根据一个优选实施方式,绝缘骨架结构还包括让位槽40,让位槽40位于铁芯轭部拼合处,以通过让位槽40使拼合处的部分铁芯露出于绝缘骨架结构,如图5或6所示。优选的,让位槽40的形状可根据铁芯1的形状而定。本实施例优选技术方案的让位槽40是通过如下方式形成的:沿着铁芯1边缘挖空一定的面积,使拼合处的绝缘骨架结构露出部分铁芯1。即绝缘骨架结构的边缘与铁芯1的边缘不平齐,且宽度小于铁芯1的宽度,从而使部分铁芯1露出,如图6所示。本实施例优选技术方案在铁芯轭部拼合处设置让位槽40,可有效防止注塑时在拼合面产生溢胶,阻碍铁芯1拼合成圆。According to a preferred embodiment, the insulating skeleton structure further includes an
根据一个优选实施方式,绝缘骨架结构还包括拼合处挡板50,拼合处挡板50位于让位槽40下方,并且拼合处挡板50包括第一凸起部501和第二凸起部502,如图5或7所示。其中,第一凸起部501向拼合处凸出,并且相邻两个第一凸起部501拼合后具有间隙;第二凸起部502向槽内凸出,如图7所示。本实施例优选技术方案的拼合处挡板50由两部分组成,第一凸起部501向拼合处凸出一定高度,在铁芯1成圆后,两两第一凸起部501的挡板间留有一条缝隙,使得即使制造时在此处产生少量毛刺也能保证不影响成圆。第二凸起部502在第一凸起部501处向槽内凸出,其作用与槽口挡板60类似,可阻挡部分漆包线向拼合处走位松脱,增加漆包线和拼合处铁芯的爬电距离,增加绝缘骨架结构的安全性能。According to a preferred embodiment, the insulating frame structure further includes a
根据一个优选实施方式,绝缘骨架结构还包括槽口挡板60,槽口挡板60位于铁芯齿部槽口位置,并且槽口挡板60包括向槽内凸出的第三凸起部601和向铁芯1凸出的第四凸起部602,如图5或图8或图9所示。本实施例优选技术方案槽口挡板60向槽内凸出的第三凸起部601可阻挡部分漆包线向槽口松脱,槽口挡板60向铁芯1凸出的第四凸起部602可增加漆包线和槽口铁芯的爬电距离,增加绝缘骨架结构的安全性能。According to a preferred embodiment, the insulating frame structure further includes a
根据一个优选实施方式,绝缘骨架结构还包括多个定位柱70,并且定位柱70位于连接部30的上下两面,如图1~3所示。优选的,定位柱70位于铁芯轭部的上下两面。优选的,定位柱70的截面为圆形、方形或椭圆形,并且定位柱70的高度与内挡板10的高度相当。优选的,定位柱70上设置有用于固定插针的插针孔701,如图1或2所示。更优选的,插针孔701为从上端到下端内径逐渐缩小的结构。本实施例优选技术方案的定位柱70具有如下优势:一是保持绕组形状,使绕组不向外崩塌;二是充当插针柱,在定位柱70上设置插针孔701,插针后可与线路板焊接,将插针孔701设置为从上端到下端内径逐渐缩小的结构,可增加插针的紧固度;三是定位柱70的高度与内挡板10的高度相当,可与内挡板10一起使整个铁芯1竖立在工作台上,保护绕组不被碰伤。According to a preferred embodiment, the insulating frame structure further includes a plurality of
根据一个优选实施方式,定位柱70与外挡板20之间设置有凸台702,以通过凸台702使漆包线与铁芯1彼此分隔,如图1~3所示。本实施例优选技术方案的凸台702除了可以当加强筋,加强定位柱70和外挡板20的硬度外,还可以当架空平台。具体的,在铁芯轭部与轭部之间的拼合处的绝缘骨架结构会露出少许铁芯1,通过将漆包线置于凸台702上,可增加漆包线与铁芯1的电气间隙,增强了产品的安全性能。According to a preferred embodiment, a
根据一个优选实施方式,外挡板20、定位柱70和凸台702之间形成过线槽80,并使漆包线经过线槽80过线,如图1~3所示。本实施例优选技术方案的过线槽80用于绕组走线。本实施例优选技术方案在铁芯1的上下两面均设置过线槽80,可使不同相的抽头线分开走线,既保持走线规范、美观,又能降低电机相间短路的风险。According to a preferred embodiment, a
根据一个优选实施方式,绝缘骨架结构还包括多个扣柱90,扣柱90的顶端设置有倒扣结构901,并且倒扣结构901占据扣柱90顶端的部分面积并向侧面凸出于扣柱90顶端,如图1或2所示。优选的,倒扣结构901占据扣柱90顶端的部分面积并向外侧凸出于扣柱90顶端,如图1或2所示。优选的,扣柱90的截面为圆形、方形或椭圆形。本实施例优选技术方案的扣柱90可取代任一定位柱70。本实施例优选技术方案的倒扣结构901占据扣柱90顶端的部分面积并向侧面凸出于扣柱90顶端,从而可利用扣柱90安装线路板。具体的,扣柱90未被倒扣结构901占用的端面负责承载线路板,倒扣结构901凸出部分用于紧扣线路板,从而将线路板固定。According to a preferred embodiment, the insulating frame structure further includes a plurality of
根据一个优选实施方式,绝缘骨架结构为采用绝缘材料通过注塑方式一体成型的结构。优选的,绝缘材料例如是PBT材料,或者是在PBT材料中加入玻璃纤维。本实施例优选技术方案的绝缘骨架结构通过注塑方式一体成型,既可以节省人工套骨架的环节,提高生产效率,又可以使绝缘骨架结构的质量得到保证。According to a preferred embodiment, the insulating skeleton structure is a structure integrally formed by injection molding using insulating materials. Preferably, the insulating material is, for example, PBT material, or glass fiber is added to the PBT material. The insulating skeleton structure of the preferred technical solution of this embodiment is integrally formed by injection molding, which can not only save the link of artificially covering the skeleton, improve the production efficiency, but also ensure the quality of the insulating skeleton structure.
本实施例的定子,包括本实施例任一技术方案的绝缘骨架结构,如图1所示。本实施例的定子,在铁芯1上包裹一层功能齐全、安全可靠的绝缘骨架结构,解决了传统骨架易变形、易刮伤漆包线、功能单一、安全系数不足的问题。The stator of this embodiment includes the insulating skeleton structure of any technical solution of this embodiment, as shown in FIG. 1 . In the stator of this embodiment, a layer of insulating skeleton structure with complete functions, safety and reliability is wrapped on the iron core 1, which solves the problems of easy deformation of the traditional skeleton, easy scratching of enameled wires, single function and insufficient safety factor.
本实施例的电机,包括本实施例任一技术方案的定子。本实施例的电机,使用了包裹有绝缘骨架结构的定子,使得电机的产品质量得到保证,同时还可满足不同电机的工艺要求。The motor of this embodiment includes the stator of any technical solution of this embodiment. The motor of this embodiment uses a stator wrapped with an insulating skeleton structure, so that the product quality of the motor can be guaranteed, and at the same time, it can also meet the technological requirements of different motors.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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