CN110828059A - Hectometer-grade 37-core MgB2Magnesium diffusion preparation method of superconducting wire - Google Patents

Hectometer-grade 37-core MgB2Magnesium diffusion preparation method of superconducting wire Download PDF

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CN110828059A
CN110828059A CN201911188599.5A CN201911188599A CN110828059A CN 110828059 A CN110828059 A CN 110828059A CN 201911188599 A CN201911188599 A CN 201911188599A CN 110828059 A CN110828059 A CN 110828059A
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杨芳
王庆阳
熊晓梅
冯建情
梁明
李成山
闫果
冯勇
张平祥
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Northwest Institute for Non Ferrous Metal Research
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Abstract

本发明公开了一种百米级37芯MgB2超导线材的镁扩散制备方法,该方法包括:一、将无定形硼粉和纳米碳粉混匀后研磨得混合粉末;二、将混合粉末填充到镁棒和铌管的空隙中得第一装管复合体;三、将第一装管复合体旋锻得单芯线材;四、将30根单芯线材和7根CuNb棒组装到蒙奈尔合金管中得第二装管复合体;五、将第二装管复合体旋锻拉拔得37芯线材;六、烧结得37芯MgB2超导线材。本发明采用中心镁扩散法结合纳米碳粉和7芯CuNb棒强化生成致密的MgB2层,提高了MgB2超导线材在磁场中的临界电流密度,使线材的机械性能得到提高,从而将37芯MgB2超导线材的长度提高到百米级,扩大了MgB2超导线材的使用范围。

Figure 201911188599

The invention discloses a magnesium diffusion preparation method of 100-meter-level 37-core MgB2 superconducting wire. The method includes: first, mixing amorphous boron powder and nano-carbon powder and grinding to obtain mixed powder; second, mixing the mixed powder Filling the gap between the magnesium rod and the niobium tube to obtain the first tube-loaded composite; 3. Rotate the first tube-loaded composite to obtain a single-core wire; 4. Assemble 30 single-core wires and 7 CuNb rods to the Mongolian The second tube-loaded composite body is obtained from the Nair alloy tube; 5. The second tube-loaded composite body is swaged and drawn to obtain a 37-core wire rod; Six, 37-core MgB 2 superconducting wire is obtained by sintering. The invention adopts the central magnesium diffusion method combined with nano carbon powder and 7-core CuNb rod to strengthen and generate dense MgB 2 layer, which improves the critical current density of the MgB 2 superconducting wire in the magnetic field, and improves the mechanical properties of the wire, so that the 37 The length of the core MgB 2 superconducting wire is increased to 100 meters, which expands the use range of the MgB 2 superconducting wire.

Figure 201911188599

Description

一种百米级37芯MgB2超导线材的镁扩散制备方法A kind of magnesium diffusion preparation method of 100-meter-level 37-core MgB2 superconducting wire

技术领域technical field

本发明属于超导材料制备技术领域,具体涉及一种百米级37芯MgB2超导线材的镁扩散制备方法。The invention belongs to the technical field of superconducting material preparation, and in particular relates to a magnesium diffusion preparation method of a hundred-meter-level 37-core MgB2 superconducting wire.

背景技术Background technique

MgB2超导体自2001年发现以来,由于其临界温度为39K,具有相干长度大、不存在晶界弱连接等优点,倍受国内外科学家的关注,高性能的MgB2超导材料在医疗用MRI磁体、低速大扭矩风电电机及超导传输电缆等方面应用广泛。Since its discovery in 2001, MgB 2 superconductors have attracted the attention of scientists at home and abroad because of their critical temperature of 39K, large coherence length, and no weak grain boundary connections. Magnets, low-speed and high-torque wind power motors and superconducting transmission cables are widely used.

常用的PIT(Powder In Tube)法制备的MgB2线带材中存在大量的孔洞,降低了MgB2的有效载流面积,特别是在多芯线材结构中更为明显。而发展具有高临界电流密度的MgB2超导线材,必然要提高超导芯丝的致密度。近年来,很多研究者开始使用内部镁扩散法(Internal Mg Diffusion,IMD)生产MgB2线带材,这种方法生产的线材国际上称为二代线材。IMD法在阻隔层的中心位置放置镁棒并在其周围填充硼粉,热处理时熔融的镁棒渗透到硼粉中生成致密的MgB2层,这种方法减少了原位法镁粉渗透到硼粉反应后留下的大量孔洞,获得的线材具有优异的临界电流密度。There are a lot of holes in the MgB 2 wire and strip prepared by the commonly used PIT (Powder In Tube) method, which reduces the effective current-carrying area of MgB 2 , especially in the multi-core wire structure. To develop MgB 2 superconducting wire with high critical current density, it is necessary to improve the density of superconducting core wire. In recent years, many researchers have begun to use the internal magnesium diffusion method (Internal Mg Diffusion, IMD) to produce MgB 2 wire and strip, and the wire produced by this method is called the second-generation wire internationally. The IMD method places a magnesium rod at the center of the barrier layer and fills it with boron powder. During heat treatment, the molten magnesium rod penetrates into the boron powder to form a dense MgB layer. This method reduces the in - situ method. A large number of holes are left after the powder reaction, and the obtained wire has an excellent critical current density.

与单芯线材相比,多芯线材可以降低电流损耗。中心镁扩散法(IMD)非常适合做多芯线材,即使在低于镁的熔点温度(650℃)下,镁也能很快扩散到硼粉中,因为Mg和B反应是放热反应,会使镁芯周围温度升高,而低温热处理能够抑制晶粒的生长,从而改善临界电流密度等超导性能,致密的MgB2层使线材的机械性能得到很大的提高,更适合大规模生产。Compared with single-core wire, multi-core wire can reduce the current loss. The central magnesium diffusion method (IMD) is very suitable for multi-core wires. Even at a temperature lower than the melting point of magnesium (650°C), magnesium can diffuse into the boron powder quickly, because the reaction between Mg and B is an exothermic reaction, which will The temperature around the magnesium core is increased, and the low-temperature heat treatment can inhibit the growth of grains, thereby improving the superconducting properties such as critical current density, and the dense MgB 2 layer greatly improves the mechanical properties of the wire, which is more suitable for mass production.

目前,MgB2二代线材制备技术研究的主要方向是获得具有实用化价值的长线加工技术和多芯线材加工技术,现有技术中已经有镁扩散法制备多芯MgB2超导线材,但仅有的制备37芯MgB2超导线材的报道中样品的超导性能非常低,而且也只能制备一米左右的线材,无法满足市场的需要。At present, the main direction of MgB 2 second -generation wire preparation technology research is to obtain long-term wire processing technology and multi-core wire processing technology with practical value. In some reports on the preparation of 37-core MgB 2 superconducting wire, the superconducting performance of the sample is very low, and only about one meter of wire can be prepared, which cannot meet the needs of the market.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种百米级37芯MgB2超导线材的镁扩散制备方法。该方法采用中心镁扩散法结合采用纳米碳粉和7芯CuNb棒强化,利用制备的热处理过程中熔融的镁棒渗透到硼粉中生成致密的MgB2层,提高了MgB2超导线材在磁场中的临界电流密度,使线材的机械性能得到提高,从而将37芯MgB2超导线材的长度提高到百米级,扩大了MgB2超导线材的使用范围。The technical problem to be solved by the present invention is to provide a magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire aiming at the deficiencies of the above-mentioned prior art. The method adopts the central magnesium diffusion method combined with nano-carbon powder and 7-core CuNb rod for strengthening, and utilizes the molten magnesium rod in the heat treatment process to penetrate into the boron powder to form a dense MgB layer, which improves the MgB superconducting wire in the magnetic field. The critical current density in the MgB2 superconducting wire improves the mechanical properties of the wire, thereby increasing the length of the 37-core MgB2 superconducting wire to the 100-meter level, and expanding the use range of the MgB2 superconducting wire.

为解决上述技术问题,本发明采用的技术方案是:一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that, the method comprises the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为(2-x):x,所述x的取值范围为0.02~0.08;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: (2-x): x, where the value of x ranges from 0.02 to 0.08;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为3.0mm~5.0mm;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, A first tube-loading composite is obtained; the diameter of the magnesium rod is 3.0mm-5.0mm;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为10%~30%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 10% to 30%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the single-core wire rod after drying, the CuNb rod after pickling and the Monel alloy tube are all the same;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为10%~20%;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 10% to 20%;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述37芯MgB2超导线材的超导相填充率为8.5%以上,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度为5×105A/cm2以上。Step 6. After sealing both ends of the 37-core wire rod obtained in the step 5, put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire is 8.5% or more, and the critical current density of the 37-core MgB 2 superconducting wire at 4.2K and 4T is 5×10 5 A/cm 2 or more.

本发明采用中心镁扩散法制备37芯MgB2超导线材并采用7芯CuNb棒加强,利用制备的热处理过程中熔融的镁棒渗透到硼粉中生成致密的MgB2层,减少了原位法镁粉渗透到硼粉反应后留下的大量孔洞,有效提高了MgB2超导芯丝的致密度,进而提高了MgB2超导线材在磁场中的临界电流密度,致密的MgB2层结合加强棒的强化作用使线材的机械性能得到很大的提高,从而将37芯MgB2超导线材的长度提高到百米级,扩大了MgB2线材的使用范围;同时混合在硼粉中的纳米碳粉掺杂在MgB2层中,强化了MgB2晶粒的连接性,有效地细化了晶粒,晶粒细化形成的更多晶界能形成钉扎中心,提高了MgB2超导线材在磁场中的临界电流密度。The invention adopts the central magnesium diffusion method to prepare 37-core MgB2 superconducting wire rods and adopts 7-core CuNb rods to strengthen them, and utilizes the molten magnesium rods in the heat treatment process to penetrate into the boron powder to generate dense MgB2 layers, thereby reducing the in-situ method. Magnesium powder penetrates into a large number of holes left by the boron powder reaction, which effectively improves the density of the MgB 2 superconducting core wire, thereby increasing the critical current density of the MgB 2 superconducting wire in the magnetic field, and the dense MgB 2 layer bonding strengthens The strengthening effect of the rod greatly improves the mechanical properties of the wire, thereby increasing the length of the 37-core MgB 2 superconducting wire to 100 meters, expanding the use range of the MgB 2 wire; at the same time, the nano-carbon mixed in the boron powder The powder is doped in the MgB 2 layer, which strengthens the connectivity of the MgB 2 grains and effectively refines the grains. More grain boundaries formed by the grain refinement can form pinning centers, which improves the MgB 2 superconducting wire. Critical current density in a magnetic field.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤一中所述无定形硼粉的质量纯度不小于99%,粒径为0.1μm~10μm;所述纳米碳粉的质量纯度不小于99%。上述原料质量纯度及粒径可以保证热处理时反应顺利进行。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB2 superconducting wire is characterized in that the mass purity of the amorphous boron powder in step 1 is not less than 99%, and the particle size is 0.1 μm~10 μm; The mass purity of the nano carbon powder is not less than 99%. The quality, purity and particle size of the above-mentioned raw materials can ensure that the reaction proceeds smoothly during heat treatment.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述镁棒的质量纯度为99.9%~99.99%。高质量纯度的镁棒可以保证生成较厚的MgB2超导反应层,有利于提高线材的机械性能。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that the mass purity of the magnesium rod in step 2 is 99.9%-99.99%. High-quality and pure magnesium rods can ensure the formation of a thicker MgB 2 superconducting reaction layer, which is beneficial to improve the mechanical properties of the wire.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述铌管的酸洗和步骤四中所述蒙奈尔合金管的酸洗的具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在50℃~60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为12%~15%,氢氟酸的质量浓度为5%~8%。该酸洗过程有效去除了铌管和蒙奈尔合金管表面的氧化物及杂质,保证了芯丝之间和外包套之间结合紧密。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that the pickling of the niobium tube described in the step 2 and the pickling of the Monel alloy tube described in the step 4 are specific. The process is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydration with absolute ethanol, and drying at 50°C to 60°C; nitric acid in the mixed acid solution The mass concentration of hydrofluoric acid is 12% to 15%, and the mass concentration of hydrofluoric acid is 5% to 8%. The pickling process effectively removes oxides and impurities on the surface of the niobium tube and the Monel alloy tube, and ensures tight bonding between the core wires and the outer jacket.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述铌管的外径为10mm~12mm,铌管的壁厚为1mm~2mm;步骤四中所述蒙奈尔合金管的外径为22mm~37mm,壁厚为1.5mm~3mm。采用上述尺寸较大的外包套尺寸有利于提高线材长度。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that the outer diameter of the niobium tube described in step 2 is 10mm-12mm, and the wall thickness of the niobium tube is 1mm-2mm; step The outer diameter of the Monel alloy tube described in Section 4 is 22mm-37mm, and the wall thickness is 1.5mm-3mm. The use of the above-mentioned larger outer jacket size is beneficial to increase the length of the wire.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤五中所述37芯线材的直径为0.4mm~1.4mm。上述优选直径为实际应用中常用的直径范围,提高了本发明制备方法的实用价值。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that the diameter of the 37-core wire in step 5 is 0.4 mm to 1.4 mm. The above-mentioned preferred diameter is the diameter range commonly used in practical applications, which improves the practical value of the preparation method of the present invention.

上述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤六中所述烧结的过程为:以10℃/min~20℃/min的速率升温至600℃~680℃后保温1h~5h,然后随炉冷却至室温。该烧结工艺参数可以保证超导层反应完全,生成致密的MgB2层。The above-mentioned magnesium diffusion preparation method of 100-meter-level 37-core MgB 2 superconducting wire is characterized in that, the sintering process described in step 6 is: heating to 600 ℃ at a rate of 10 ℃/min~20 ℃/min After ~680℃, keep warm for 1h~5h, and then cool to room temperature with the furnace. The sintering process parameters can ensure that the superconducting layer reacts completely and generates a dense MgB2 layer.

本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明采用中心镁扩散法并结合采用7芯CuNb棒加强以制备37芯MgB2超导线材,利用制备的热处理过程中熔融的镁棒渗透到硼粉中生成致密的MgB2层,减少了原位法镁粉渗透到硼粉反应后留下的大量孔洞,有效提高了MgB2超导芯丝的致密度,进而提高了MgB2超导线材在磁场中的临界电流密度,致密的MgB2层使线材的机械性能得到提高,从而将37芯MgB2超导线材的长度提高到百米级,扩大了MgB2超导线材的使用范围。1. The present invention adopts the central magnesium diffusion method combined with the reinforcement of 7-core CuNb rods to prepare 37-core MgB2 superconducting wires, and utilizes the molten magnesium rods in the heat treatment process of the preparation to penetrate into the boron powder to generate dense MgB2 layers, reducing It can effectively improve the density of MgB 2 superconducting core wire, and then improve the critical current density of MgB 2 superconducting wire in the magnetic field. The dense MgB The 2 layers improve the mechanical properties of the wire, thereby increasing the length of the 37-core MgB 2 superconducting wire to the 100-meter level, expanding the scope of use of the MgB 2 superconducting wire.

2、本发明加入到原料硼粉中的纳米碳粉掺杂在MgB2层中,强化了MgB2晶粒的连接性,有效地细化了晶粒,晶粒细化形成的更多晶界能形成钉扎中心,进一步提高了MgB2超导线材在磁场中的临界电流密度,显著降低实际应用中的电流损耗。2. The nano-carbon powder added to the raw boron powder of the present invention is doped in the MgB 2 layer, which strengthens the connectivity of the MgB 2 grains, effectively refines the grains, and forms more grain boundaries due to grain refinement. The pinning center can be formed, which further improves the critical current density of the MgB2 superconducting wire in the magnetic field, and significantly reduces the current loss in practical applications.

3、本发明将37芯的MgB2超导线材的长度提高至百米级,获得了具有实用化价值的长线加工技术和多芯线材加工技术,得到的MgB2超导线材在4.2K、4T下的临界电流密度可达5×105A/cm2以上;本发明制备的MgB2超导线材超导芯致密度高,超导相填充率为8.5%以上,满足实际应用的需要。3. The present invention increases the length of the 37-core MgB 2 superconducting wire to 100 meters, and obtains a long-term wire processing technology and a multi-core wire processing technology with practical value, and the obtained MgB 2 superconducting wire is 4.2K, 4T. The critical current density can reach more than 5×10 5 A/cm 2 ; the superconducting core of the MgB 2 superconducting wire prepared by the invention has high density and superconducting phase filling rate of more than 8.5%, which meets the needs of practical applications.

4、本发明采用了蒙奈尔合金管作为外包套材料,采用7芯CuNb棒加强,和常规的无氧铜管相比降低了成本,同时显著提高了MgB2超导线材的机械强度和加工性能。4. The present invention adopts the Monel alloy tube as the outer sheath material, and adopts 7-core CuNb rod to strengthen it, which reduces the cost compared with the conventional oxygen-free copper tube, and at the same time significantly improves the mechanical strength and processing of the MgB2 superconducting wire. performance.

下面通过附图和实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.

附图说明Description of drawings

图1是本发明实施例1制备的37芯线材的金相图。1 is a metallographic diagram of a 37-core wire prepared in Example 1 of the present invention.

图2是本发明实施例1制备的37芯MgB2超导线材的金相图。2 is a metallographic diagram of the 37-core MgB 2 superconducting wire prepared in Example 1 of the present invention.

图3是本发明实施例1制备的37芯MgB2超导线材在4.2K的临界电流密度曲线。FIG. 3 is the critical current density curve at 4.2K of the 37-core MgB 2 superconducting wire prepared in Example 1 of the present invention.

具体实施方式Detailed ways

实施例1Example 1

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.95:0.05;所述无定形硼粉的质量纯度为99.8%,粒径为0.3μm;所述纳米碳粉的质量纯度为99.5%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.95:0.05; the mass purity of the amorphous boron powder is 99.8%, and the particle size is 0.3 μm; the mass purity of the nano carbon powder is 99.5%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为4.0mm,质量纯度为99.95%;所述铌管的外径为10mm,铌管的壁厚为1mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在55℃的条件下烘干;所述混合酸液中硝酸的质量浓度为12%,氢氟酸的质量浓度为5%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-loading composite was obtained; the diameter of the magnesium rod was 4.0 mm, and the mass purity was 99.95%; the outer diameter of the niobium tube was 10 mm, and the wall thickness of the niobium tube was 1 mm; The processes are: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 55°C; the mass concentration of nitric acid in the mixed acid solution is 12%, and the mass concentration of hydrofluoric acid is 5%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为15%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 15%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为25mm,壁厚为3mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在55℃的条件下烘干;所述混合酸液中硝酸的质量浓度为12%,氢氟酸的质量浓度为5%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the dried single-core wire, the pickled CuNb rod and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 25mm, and the wall thickness is 3mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 55°C; The mass concentration of nitric acid in the mixed acid solution is 12%, and the mass concentration of hydrofluoric acid is 5%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为10%;所述37芯线材的直径为1.4mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 10%; the diameter of the 37-core wire is 1.4 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以15℃/min的速率升温至650℃后保温2h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.5%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.0×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into a circulating argon gas for sintering to obtain a 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 15°C/min The temperature was kept at 650°C for 2 hours, and then cooled to room temperature with the furnace; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire was 8.5%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.0×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

图1是本实施例制备的37芯线材的金相图,从图1可以看出,本实施例制备的37芯线材中芯丝分布均匀,镁棒在线材的中心位置。Fig. 1 is a metallographic diagram of the 37-core wire prepared in this embodiment. It can be seen from Fig. 1 that the core wires are evenly distributed in the 37-core wire prepared in this embodiment, and the magnesium rod is at the center of the wire.

图2是本实施例制备的37芯MgB2超导线材的金相图,从图2可以看出,本实施例制备的37芯MgB2超导线材中心镁棒和硼粉反应完全,生成了致密的MgB2层。Fig. 2 is a metallographic diagram of the 37-core MgB 2 superconducting wire prepared in this embodiment. It can be seen from Fig. 2 that the central magnesium rod and boron powder of the 37-core MgB 2 superconducting wire prepared in this embodiment are completely reacted, resulting in Dense MgB 2 layers.

图3是本实施例制备的37芯MgB2超导线材在4.2K的临界电流密度曲线,从图3可以看出,本实施例制备的37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.0×105A/cm2,在中高磁场下有着优良的超导性能。Fig. 3 is the critical current density curve of the 37 - core MgB 2 superconducting wire prepared in this example at 4.2K. It can be seen from The critical current density J c is 5.0×10 5 A/cm 2 , and it has excellent superconducting properties under medium and high magnetic fields.

实施例2Example 2

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.92:0.08;所述无定形硼粉的质量纯度为99%,粒径为0.1μm;所述纳米碳粉的质量纯度为99%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.92:0.08; the mass purity of the amorphous boron powder is 99%, and the particle size is 0.1 μm; the mass purity of the nano carbon powder is 99%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为4.0mm,质量纯度为99.99%;所述铌管的外径为12mm,铌管的壁厚为2mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在50℃的条件下烘干;所述混合酸液中硝酸的质量浓度为15%,氢氟酸的质量浓度为8%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-packed composite body is obtained; the diameter of the magnesium rod is 4.0 mm, and the mass purity is 99.99%; the outer diameter of the niobium tube is 12 mm, and the wall thickness of the niobium tube is 2 mm; The process is: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 50 ° C; the mass concentration of nitric acid in the mixed acid solution is 15%, and the mass concentration of hydrofluoric acid is 8%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为20%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 20%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为37mm,壁厚为3mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在50℃的条件下烘干;所述混合酸液中硝酸的质量浓度为15%,氢氟酸的质量浓度为8%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the dried single-core wire, the pickled CuNb rod and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 37mm, and the wall thickness is 3mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 50 °C; The mass concentration of nitric acid in the mixed acid solution is 15%, and the mass concentration of hydrofluoric acid is 8%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为15%;所述37芯线材的直径为0.4mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 15%; the diameter of the 37-core wire is 0.4 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以20℃/min的速率升温至600℃后保温5h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.60%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.1×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 20°C/min The temperature was kept at 600°C for 5 hours, and then cooled to room temperature with the furnace; the filling rate of the superconducting phase of the 37-core MgB 2 superconducting wire was 8.60%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.1×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

实施例3Example 3

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.98:0.02;所述无定形硼粉的质量纯度为99.9%,粒径为10μm;所述纳米碳粉的质量纯度为99.5%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.98:0.02; the mass purity of the amorphous boron powder is 99.9%, and the particle size is 10 μm; the mass purity of the nano carbon powder is 99.5%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为3.5mm,质量纯度为99.9%;所述铌管的外径为10mm,铌管的壁厚为1.5mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-packed composite body is obtained; the diameter of the magnesium rod is 3.5 mm, and the mass purity is 99.9%; the outer diameter of the niobium tube is 10 mm, and the wall thickness of the niobium tube is 1.5 mm; the pickling of the niobium tube The specific processes are: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60 ° C; the quality of nitric acid in the mixed acid solution The concentration is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为30%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 30%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为30mm,壁厚为2mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the dried single-core wire, the pickled CuNb rod and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 30mm, and the wall thickness is 2mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60 °C; The mass concentration of nitric acid in the mixed acid solution is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为20%;所述多芯线材的直径为0.6mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain 37-core wire; the pass processing rate of the swaging and drawing is 20%; the diameter of the multi-core wire is 0.6 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以20℃/min的速率升温至680℃后保温1h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.58%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.1×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 20°C/min The temperature was kept at 680°C for 1 h, and then cooled to room temperature with the furnace; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire was 8.58%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.1×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

实施例4Example 4

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.96:0.04;所述无定形硼粉的质量纯度为99.9%,粒径为10μm;所述纳米碳粉的质量纯度为99.5%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.96:0.04; the mass purity of the amorphous boron powder is 99.9%, and the particle size is 10 μm; the mass purity of the nano carbon powder is 99.5%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为3.0mm,质量纯度为99.9%;所述铌管的外径为11mm,铌管的壁厚为2mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-packed composite body is obtained; the diameter of the magnesium rod is 3.0 mm, and the mass purity is 99.9%; the outer diameter of the niobium tube is 11 mm, and the wall thickness of the niobium tube is 2 mm; the pickling of the niobium tube is specifically The process is: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60 ° C; the mass concentration of nitric acid in the mixed acid solution is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为10%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 10%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为22mm,壁厚为1.5mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the single-core wire after drying, the CuNb rod after pickling and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 22mm, and the wall thickness is 1.5mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60°C ; The mass concentration of nitric acid in the mixed acid solution is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为20%;所述多芯线材的直径为0.8mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain 37-core wire; the pass processing rate of the swaging and drawing is 20%; the diameter of the multi-core wire is 0.8 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以20℃/min的速率升温至650℃后保温2h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.55%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.2×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 20°C/min The temperature was kept at 650°C for 2 hours, and then cooled to room temperature with the furnace; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire was 8.55%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.2×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

实施例5Example 5

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.94:0.06;所述无定形硼粉的质量纯度为99.9%,粒径为1μm;所述纳米碳粉的质量纯度为99.9%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.94:0.06; the mass purity of the amorphous boron powder is 99.9%, and the particle size is 1 μm; the mass purity of the nano carbon powder is 99.9%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为3.5mm,质量纯度为99.9%;所述铌管的外径为10mm,铌管的壁厚为1.5mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-packed composite body is obtained; the diameter of the magnesium rod is 3.5 mm, and the mass purity is 99.9%; the outer diameter of the niobium tube is 10 mm, and the wall thickness of the niobium tube is 1.5 mm; the pickling of the niobium tube The specific processes are: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60 ° C; the quality of nitric acid in the mixed acid solution The concentration is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为30%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 30%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为30mm,壁厚为2mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为13%,氢氟酸的质量浓度为7%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the dried single-core wire, the pickled CuNb rod and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 30mm, and the wall thickness is 2mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 60 °C; The mass concentration of nitric acid in the mixed acid solution is 13%, and the mass concentration of hydrofluoric acid is 7%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为20%;所述多芯线材的直径为1.0mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 20%; the diameter of the multi-core wire is 1.0 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以20℃/min的速率升温至630℃后保温3h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.62%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.3×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 20°C/min The temperature was kept at 630°C for 3 hours, and then cooled to room temperature with the furnace; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire was 8.62%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.3×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

实施例6Example 6

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为1.95:0.05;所述无定形硼粉的质量纯度为99.9%,粒径为0.4μm;所述纳米碳粉的质量纯度为99.5%;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: 1.95:0.05; the mass purity of the amorphous boron powder is 99.9%, and the particle size is 0.4 μm; the mass purity of the nano carbon powder is 99.5%;

步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为5.0mm,质量纯度为99.95%;所述铌管的外径为11mm,铌管的壁厚为1mm;所述铌管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在55℃的条件下烘干;所述混合酸液中硝酸的质量浓度为14%,氢氟酸的质量浓度为6%;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, The first tube-loading composite was obtained; the diameter of the magnesium rod was 5.0 mm, and the mass purity was 99.95%; the outer diameter of the niobium tube was 11 mm, and the wall thickness of the niobium tube was 1 mm; The processes are: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 55°C; the mass concentration of nitric acid in the mixed acid solution is 14%, and the mass concentration of hydrofluoric acid is 6%;

步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为15%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 15%;

步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;所述蒙奈尔合金管的外径为25mm,壁厚为3mm;所述蒙奈尔合金管的酸洗具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在55℃的条件下烘干;所述混合酸液中硝酸的质量浓度为14%,氢氟酸的质量浓度为6%;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the dried single-core wire, the pickled CuNb rod and the Monel alloy tube are all the same; the outer diameter of the Monel alloy tube is 25mm, and the wall thickness is 3mm; The specific process of pickling the Monel alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 55°C; The mass concentration of nitric acid in the mixed acid solution is 14%, and the mass concentration of hydrofluoric acid is 6%;

步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为10%;所述37芯线材的直径为1.0mm;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 10%; the diameter of the 37-core wire is 1.0 mm;

步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述烧结的过程为:以10℃/min的速率升温至650℃后保温3h,然后随炉冷却至室温;所述37芯MgB2超导线材的超导相填充率为8.65%,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度Jc为5.25×105A/cm2Step 6: Seal both ends of the 37-core wire rod obtained in Step 5 and put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the sintering process is: heating at a rate of 10°C/min The temperature was kept at 650°C for 3 hours, and then cooled to room temperature with the furnace; the filling rate of the superconducting phase of the 37-core MgB 2 superconducting wire was 8.65%, and the critical value of the 37-core MgB 2 superconducting wire at 4.2K, 4T The current density J c was 5.25×10 5 A/cm 2 .

本实施例制备的37芯MgB2超导线材的长度可达100米以上。The length of the 37-core MgB 2 superconducting wire prepared in this example can reach more than 100 meters.

以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still fall within the protection scope of the technical solutions of the present invention.

Claims (7)

1.一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,该方法包括以下步骤:1. the magnesium diffusion preparation method of a hundred meters of grade 37 core MgB 2 superconducting wires, is characterized in that, the method comprises the following steps: 步骤一、在氩气保护的手套箱中将无定形硼粉和纳米碳粉混合均匀,然后放入玛瑙研钵中研磨,得到混合粉末;所述无定形硼粉和纳米碳粉的摩尔比为(2-x):x,所述x的取值范围为0.02~0.08;Step 1. Mix the amorphous boron powder and the nano-carbon powder evenly in an argon-protected glove box, and then put it into an agate mortar and grind to obtain a mixed powder; the molar ratio of the amorphous boron powder and the nano-carbon powder is: (2-x): x, where the value of x ranges from 0.02 to 0.08; 步骤二、将镁棒依次进行砂纸打磨、乙醇擦洗和晾干,然后装入经酸洗后的铌管的中心,再将步骤一中得到的混合粉末填充到镁棒和铌管的空隙中,得到第一装管复合体;所述镁棒的直径为3.0mm~5.0mm;In step 2, the magnesium rod is polished with sandpaper, scrubbed with ethanol and air-dried in turn, and then loaded into the center of the niobium tube after pickling, and then the mixed powder obtained in step 1 is filled into the gap between the magnesium rod and the niobium tube, A first tube-loading composite is obtained; the diameter of the magnesium rod is 3.0mm-5.0mm; 步骤三、将步骤二中得到的第一装管复合体的两端密封后进行旋锻,得到单芯线材,然后将单芯线材依次进行矫直、定尺、截断、酸洗和烘干;所述旋锻的道次加工率为10%~30%;Step 3, sealing both ends of the first tube-loading composite obtained in Step 2 and performing rotary forging to obtain a single-core wire, and then performing straightening, sizing, cutting, pickling and drying in sequence on the single-core wire; The pass processing rate of the rotary forging is 10% to 30%; 步骤四、将30根步骤三中经烘干后的单芯线材和7根经酸洗后的CuNb棒组装到经酸洗后的蒙奈尔合金管中,得到第二装管复合体;所述组装过程中酸洗后的7根CuNb棒装入蒙奈尔合金管的中心,烘干后的30根单芯线材沿圆周方向围绕CuNb棒排列成2层圆环状结构装入蒙奈尔合金管中;所述烘干后的单芯线材、酸洗后的CuNb棒和蒙奈尔合金管的长度均相同;Step 4: Assembling 30 single-core wires dried in step 3 and 7 pickled CuNb rods into the pickled Monel alloy tube to obtain a second tube-packed composite; In the assembly process, the 7 CuNb rods after pickling were loaded into the center of the Monel alloy tube, and the 30 single-core wires after drying were arranged in a 2-layer annular structure around the CuNb rods in the circumferential direction and loaded into the Monel alloy. In the alloy tube; the lengths of the single-core wire rod after drying, the CuNb rod after pickling and the Monel alloy tube are all the same; 步骤五、将步骤四中得到的第二装管复合体进行旋锻拉拔,得到37芯线材;所述旋锻拉拔的道次加工率为10%~20%;Step 5. Perform swaging and drawing on the second tube-loading composite obtained in step 4 to obtain a 37-core wire; the pass processing rate of the swaging and drawing is 10% to 20%; 步骤六、将步骤五中得到的37芯线材的两端密封后放入流通氩气中进行烧结,得到37芯MgB2超导线材;所述37芯MgB2超导线材的超导相填充率为8.5%以上,所述37芯MgB2超导线材在4.2K、4T下的临界电流密度为5×105A/cm2以上。Step 6. After sealing both ends of the 37-core wire rod obtained in the step 5, put it into circulating argon for sintering to obtain 37-core MgB 2 superconducting wire; the superconducting phase filling rate of the 37-core MgB 2 superconducting wire is 8.5% or more, and the critical current density of the 37-core MgB 2 superconducting wire at 4.2K and 4T is 5×10 5 A/cm 2 or more. 2.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤一中所述无定形硼粉的质量纯度不小于99%,粒径为0.1μm~10μm;所述纳米碳粉的质量纯度不小于99%。2. the magnesium diffusion preparation method of a kind of 100-meter-level 37-core MgB superconducting wire according to claim 1 , is characterized in that, the mass purity of amorphous boron powder described in step 1 is not less than 99%, particle diameter It is 0.1 μm~10 μm; the mass purity of the nano carbon powder is not less than 99%. 3.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述镁棒的质量纯度为99.9%~99.99%。3 . The method for preparing magnesium diffusion of 100-meter grade 37-core MgB 2 superconducting wire according to claim 1 , wherein the mass purity of the magnesium rod in step 2 is 99.9% to 99.99%. 4 . 4.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述铌管的酸洗和步骤四中所述蒙奈尔合金管的酸洗的具体过程均为:采用硝酸溶液、氢氟酸溶液和水组成的混合酸液进行酸洗,然后用无水乙醇脱水,再在50℃~60℃的条件下烘干;所述混合酸液中硝酸的质量浓度为12%~15%,氢氟酸的质量浓度为5%~8%。4. the magnesium diffusion preparation method of a 100-meter grade 37-core MgB 2 superconducting wire according to claim 1, is characterized in that, the pickling of niobium tube described in step 2 and Monel described in step 4 The specific process of pickling the alloy tube is as follows: pickling with a mixed acid solution composed of nitric acid solution, hydrofluoric acid solution and water, then dehydrating with absolute ethanol, and drying at 50℃~60℃; The mass concentration of nitric acid in the mixed acid solution is 12%-15%, and the mass concentration of hydrofluoric acid is 5%-8%. 5.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤二中所述铌管的外径为10mm~12mm,铌管的壁厚为1mm~2mm;步骤四中所述蒙奈尔合金管的外径为22mm~37mm,壁厚为1.5mm~3mm。5. The magnesium diffusion preparation method of a 100-meter-level 37-core MgB 2 superconducting wire according to claim 1, wherein the outer diameter of the niobium tube in step 2 is 10mm~12mm, and the wall of the niobium tube The thickness is 1mm-2mm; the outer diameter of the Monel alloy tube in step 4 is 22mm-37mm, and the wall thickness is 1.5mm-3mm. 6.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤五中所述37芯线材的直径为0.4mm~1.4mm。6 . The method for preparing magnesium diffusion of 100-meter-level 37-core MgB 2 superconducting wire according to claim 1 , wherein the diameter of the 37-core wire in step 5 is 0.4 mm to 1.4 mm. 7 . 7.根据权利要求1所述的一种百米级37芯MgB2超导线材的镁扩散制备方法,其特征在于,步骤六中所述烧结的过程为:以10℃/min~20℃/min的速率升温至600℃~680℃后保温1h~5h,然后随炉冷却至室温。7. The magnesium diffusion preparation method of a 100-meter-level 37-core MgB 2 superconducting wire according to claim 1, wherein the sintering process described in step 6 is: 10 ℃/min~20 ℃/ The temperature was raised to 600 ℃ ~ 680 ℃ at a rate of min, and then kept for 1 h to 5 h, and then cooled to room temperature with the furnace.
CN201911188599.5A 2019-11-28 2019-11-28 Hectometer-grade 37-core MgB2Magnesium diffusion preparation method of superconducting wire Pending CN110828059A (en)

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