CN110825003A - Vacuum equipment monitoring control system - Google Patents
Vacuum equipment monitoring control system Download PDFInfo
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- CN110825003A CN110825003A CN201911213566.1A CN201911213566A CN110825003A CN 110825003 A CN110825003 A CN 110825003A CN 201911213566 A CN201911213566 A CN 201911213566A CN 110825003 A CN110825003 A CN 110825003A
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- vacuum equipment
- sensor
- mcu
- equipment
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a vacuum equipment monitoring control system, which comprises an MCU (microprogrammed control Unit), a mobile terminal, a cloud server, an equipment sensor module, an environment sensor module, a communication module, a comparator, an alarm and a fault processing module, wherein the MCU is used for acquiring a fault signal of a vacuum equipment; the device comprises an MCU, a fault processing module, a cloud server, an alarm and an environment sensor module, wherein the MCU is in communication connection with the cloud server through a communication module, fault early warning information is stored in the fault processing module, the cloud server is in communication connection with a mobile terminal, the alarm and the fault processing module are respectively connected with the MCU, the device sensor module and the environment sensor module are connected with the MCU through a comparator, the device sensor module passes through running state parameters of sensor detection equipment, and the environment sensor module passes through running environment parameters of the sensor detection equipment. The vacuum equipment is remotely monitored and controlled, safety accidents caused by the fact that the running state of the equipment is unknown are avoided, meanwhile, the original manual monitoring mode is replaced by the intelligent monitoring mode, and the intelligent degree of the equipment is improved.
Description
Technical Field
The invention belongs to the technical field of equipment monitoring and control, and particularly relates to a vacuum equipment monitoring and control system.
Background
Vacuum equipment needs to be comprehensively monitored in the process of becoming intelligent, the working environment of the vacuum equipment is guaranteed to reach the standard, the working state of the vacuum equipment is visible, multiple indexes of the vacuum equipment need to be effectively monitored for operation safety, and the monitoring information is fed back and controlled, so that dangerous accidents are avoided.
Disclosure of Invention
The invention provides a vacuum equipment monitoring and controlling system which is used for remotely monitoring and controlling vacuum equipment, avoiding safety accidents caused by unknown running states of the equipment, and improving the intelligent degree of the equipment by replacing the original manual monitoring mode with an intelligent monitoring mode.
Therefore, the invention provides a vacuum equipment monitoring and controlling system which comprises an MCU (microprogrammed control Unit), a mobile terminal, a cloud server, an equipment sensor module, an environment sensor module, a communication module, a comparator, an alarm and a fault processing module, wherein the MCU is used for acquiring a fault signal of a vacuum equipment; the device comprises an MCU, a fault processing module, a cloud server, an alarm and an environment sensor module, wherein the MCU is in communication connection with the cloud server through a communication module, fault early warning information is stored in the fault processing module, the cloud server is in communication connection with a mobile terminal, the alarm and the fault processing module are respectively connected with the MCU, the device sensor module and the environment sensor module are connected with the MCU through a comparator, the device sensor module passes through running state parameters of sensor detection equipment, and the environment sensor module passes through running environment parameters of the sensor detection equipment.
The equipment sensor module comprises a vacuum pressure sensor, a temperature sensor and a vibration sensor; the vacuum pressure sensor is arranged in the vacuum equipment and used for acquiring the internal pressure value of the vacuum equipment; the two temperature sensors are respectively arranged in the vacuum equipment and on the surface of the vacuum equipment and are respectively used for acquiring the internal temperature value of the vacuum equipment and the temperature value of the outer surface of the vacuum equipment; the vibration sensor is arranged on the surface of the vacuum equipment and used for acquiring vibration state information of the vacuum equipment in the operation process.
The environment sensor module comprises a temperature and humidity sensor, an external pressure sensor, a current sensor and a dust concentration sensor; the device is used for detecting the temperature, humidity, pressure, current stability and dust concentration in the environment respectively.
The communication module comprises a wireless communication unit and a wired communication unit, and the wireless communication unit is WIFI or GPRS.
And a vacuum equipment monitoring control system APP is installed on the mobile terminal.
The MCU is designed based on AT89S 51.
The comparator employs LM 358.
The invention has the beneficial effects that: the invention discloses a vacuum equipment monitoring and controlling system, which is used for remotely monitoring and controlling vacuum equipment, comprehensively monitoring the running environment of the equipment, ensuring that the equipment is influenced by environmental interference, avoiding safety accidents caused by unknown running state of the equipment, and simultaneously replacing the original manual monitoring mode with an intelligent monitoring mode, thereby improving the intelligent degree of the equipment.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. In the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.
As shown in fig. 1: the vacuum equipment monitoring control system comprises an MCU, a mobile terminal, a cloud server, an equipment sensor module, an environment sensor module, a communication module, a comparator, an alarm and a fault processing module; the device comprises an MCU, a fault processing module, a cloud server, an alarm and an environment sensor module, wherein the MCU is in communication connection with the cloud server through a communication module, fault early warning information is stored in the fault processing module, the cloud server is in communication connection with a mobile terminal, the alarm and the fault processing module are respectively connected with the MCU, the device sensor module and the environment sensor module are connected with the MCU through a comparator, the device sensor module passes through running state parameters of sensor detection equipment, and the environment sensor module passes through running environment parameters of the sensor detection equipment.
In this embodiment, the MCU provides system integrated control and adjusts various operating parameters of the device, the mobile terminal is used to remotely check and control the device to operate, the cloud server records and stores system operating data information, environmental parameters and fault information for the mobile device to remotely check and download and check related information in the background, the device sensor module is used to collect and upload multiple items of data of the device to the MCU for data analysis and processing, the environmental sensor module is used to collect environmental parameters of the device operating environment and upload the collected data to the MCU for data analysis and processing, the communication module provides system communication to connect the MCU with the cloud server and record the control command and fault information sent by the device through the MCU, the comparator is mainly used to compare data, specifically compare the data with the set parameter values, the device comprises a fault processing module I, a fault processing module I and a fault processing module II, wherein the fault processing module I is used for triggering an MCU to send a control command, the alarm is used for giving an alarm prompt when real-time data exceeds a set parameter value, the fault processing module I is used for storing fault information of equipment, specifically, numbering is carried out on equipment predictability faults, when the system has the faults, the MCU sends information of the fault number to the fault processing module, the fault processing module receives the fault information and feeds the information back to the MCU to form control information, and the control information is set in advance aiming at the fault number and stored in the fault processing module and is used for adjusting the predictability faults in real time, so. If an unforeseen fault is met, an alarm is given directly.
The equipment sensor module comprises a vacuum pressure sensor, a temperature sensor and a vibration sensor; the vacuum pressure sensor is arranged in the vacuum equipment and used for acquiring the internal pressure value of the vacuum equipment; the two temperature sensors are respectively arranged in the vacuum equipment and on the surface of the vacuum equipment and are respectively used for acquiring the internal temperature value of the vacuum equipment and the temperature value of the outer surface of the vacuum equipment; the vibration sensor is arranged on the surface of the vacuum equipment and used for acquiring vibration state information of the vacuum equipment in the operation process.
The environment sensor module comprises a temperature and humidity sensor, an external pressure sensor, a current sensor and a dust concentration sensor; the device is used for detecting the temperature, humidity, pressure, current stability and dust concentration in the environment respectively.
When the internal state of the equipment is abnormal as the internal information of the vacuum equipment is fed back, the system is triggered to control the running state of the equipment, the control comprises stopping the running of the equipment, automatically checking the air tightness, strengthening the heat dissipation, slowing down or accelerating the running of the vacuum equipment and the like, if the vibration is overlarge, the running is stopped immediately, and when the external environment of the vacuum equipment causes an alarm, the external equipment in the environment is used for controlling, such as strengthening the ventilation, removing dust, cutting off current and other coping means.
The communication module comprises a wireless communication unit and a wired communication unit, and the wireless communication unit is WIFI or GPRS.
And a vacuum equipment monitoring control system APP is installed on the mobile terminal.
The MCU is designed based on AT89S 51.
The comparator employs LM 358.
In addition, the system in the embodiment supplies power to each module through a rechargeable lithium battery.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (7)
1. A vacuum equipment monitoring control system is characterized by comprising an MCU (microprogrammed control Unit), a mobile terminal, a cloud server, an equipment sensor module, an environment sensor module, a communication module, a comparator, an alarm and a fault processing module; the device comprises an MCU, a fault processing module, a cloud server, an alarm and an environment sensor module, wherein the MCU is in communication connection with the cloud server through a communication module, fault early warning information is stored in the fault processing module, the cloud server is in communication connection with a mobile terminal, the alarm and the fault processing module are respectively connected with the MCU, the device sensor module and the environment sensor module are connected with the MCU through a comparator, the device sensor module passes through running state parameters of sensor detection equipment, and the environment sensor module passes through running environment parameters of the sensor detection equipment.
2. The vacuum equipment monitoring and control system of claim 1, wherein the equipment sensor module comprises a vacuum pressure sensor, a temperature sensor, and a vibration sensor; the vacuum pressure sensor is arranged in the vacuum equipment and used for acquiring the internal pressure value of the vacuum equipment; the two temperature sensors are respectively arranged in the vacuum equipment and on the surface of the vacuum equipment and are respectively used for acquiring the internal temperature value of the vacuum equipment and the temperature value of the outer surface of the vacuum equipment; the vibration sensor is arranged on the surface of the vacuum equipment and used for acquiring vibration state information of the vacuum equipment in the operation process.
3. The vacuum equipment monitoring and control system of claim 1, wherein the environmental sensor module comprises a temperature and humidity sensor, an external pressure sensor, a current sensor and a dust concentration sensor; the device is used for detecting the temperature, humidity, pressure, current stability and dust concentration in the environment respectively.
4. The vacuum equipment monitoring and control system of claim 3, wherein the communication module comprises a wireless communication unit and a wired communication unit, and the wireless communication unit is WIFI or GPRS.
5. The vacuum equipment monitoring and control system of claim 4, wherein the mobile terminal is provided with a vacuum equipment monitoring and control system APP.
6. The vacuum equipment monitoring and control system of claim 5, wherein the MCU is designed based on AT89S 51.
7. The vacuum equipment monitoring and control system of claim 6 wherein the comparator is LM 358.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911213566.1A CN110825003A (en) | 2019-12-02 | 2019-12-02 | Vacuum equipment monitoring control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911213566.1A CN110825003A (en) | 2019-12-02 | 2019-12-02 | Vacuum equipment monitoring control system |
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| Publication Number | Publication Date |
|---|---|
| CN110825003A true CN110825003A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911213566.1A Pending CN110825003A (en) | 2019-12-02 | 2019-12-02 | Vacuum equipment monitoring control system |
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| CN (1) | CN110825003A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112495928A (en) * | 2020-09-30 | 2021-03-16 | 宁波精迈机械有限公司 | Blowing control system and method of dust sweeper |
| CN112735081A (en) * | 2020-12-28 | 2021-04-30 | 广州绿怡信息科技有限公司 | Environment abnormity alarm method, device and system |
| CN116429189A (en) * | 2023-06-13 | 2023-07-14 | 武汉能钠智能装备技术股份有限公司 | Low-noise frequency source monitoring method and monitoring device |
| CN117390572A (en) * | 2023-12-11 | 2024-01-12 | 深圳蓝狐思谷科技有限公司 | Vacuum anomaly monitoring system for lamination |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108319215A (en) * | 2018-02-08 | 2018-07-24 | 湖北汽车工业学院 | The vacuum equipment control device and system of multivariable |
| CN208737284U (en) * | 2018-11-08 | 2019-04-12 | 淄博特耐尔真空设备有限公司 | A kind of the vacuum equipment monitoring and control system of safe and intelligent |
-
2019
- 2019-12-02 CN CN201911213566.1A patent/CN110825003A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108319215A (en) * | 2018-02-08 | 2018-07-24 | 湖北汽车工业学院 | The vacuum equipment control device and system of multivariable |
| CN208737284U (en) * | 2018-11-08 | 2019-04-12 | 淄博特耐尔真空设备有限公司 | A kind of the vacuum equipment monitoring and control system of safe and intelligent |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112495928A (en) * | 2020-09-30 | 2021-03-16 | 宁波精迈机械有限公司 | Blowing control system and method of dust sweeper |
| CN112495928B (en) * | 2020-09-30 | 2022-02-18 | 宁波精迈机械有限公司 | Blowing control system and method of dust sweeper |
| CN112735081A (en) * | 2020-12-28 | 2021-04-30 | 广州绿怡信息科技有限公司 | Environment abnormity alarm method, device and system |
| CN116429189A (en) * | 2023-06-13 | 2023-07-14 | 武汉能钠智能装备技术股份有限公司 | Low-noise frequency source monitoring method and monitoring device |
| CN117390572A (en) * | 2023-12-11 | 2024-01-12 | 深圳蓝狐思谷科技有限公司 | Vacuum anomaly monitoring system for lamination |
| CN117390572B (en) * | 2023-12-11 | 2024-04-19 | 深圳蓝狐思谷科技有限公司 | Vacuum anomaly monitoring system for lamination |
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Application publication date: 20200221 |