CN110821933B - Method for implanting rivet capable of implanting inclined plane metal component - Google Patents
Method for implanting rivet capable of implanting inclined plane metal component Download PDFInfo
- Publication number
- CN110821933B CN110821933B CN201810924845.8A CN201810924845A CN110821933B CN 110821933 B CN110821933 B CN 110821933B CN 201810924845 A CN201810924845 A CN 201810924845A CN 110821933 B CN110821933 B CN 110821933B
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- China
- Prior art keywords
- rivet
- implanting
- inclined plane
- working part
- metal component
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- 239000002184 metal Substances 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000002513 implantation Methods 0.000 claims abstract description 30
- 238000005452 bending Methods 0.000 claims description 10
- 239000007943 implant Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B19/00—Bolts without screw-thread; Pins, including deformable elements; Rivets
- F16B19/04—Rivets; Spigots or the like fastened by riveting
- F16B19/08—Hollow rivets; Multi-part rivets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Insertion Pins And Rivets (AREA)
Abstract
The invention discloses a rivet capable of being riveted on an inclined plane metal part, which consists of a working part and an implantation end, wherein a deep hole or a hole is processed in the middle of the working part and penetrates through the implantation end, so that the strength of the bottom of the working part is weakened, the root of the working part is easy to bend when being pressed in, the implantation end is not easy to deform, and the rivet is firmly riveted on the metal part. The invention also discloses a method for riveting the rivet designed by the invention on the inclined plane metal component, which is characterized in that blind holes are machined in advance on the inclined plane metal component, the inclined plane metal component and the rivet designed by the invention are respectively placed on an upper template and a lower template in a die and positioned, and a press machine drives the upper template to move downwards, so that the rivet can be riveted on the inclined plane metal component. By implementing the technical scheme of the invention, the rivet is riveted on the inclined plane metal part, the bottom surface of the rivet is not exposed on the surface of the inclined plane metal part, the appearance of the inclined plane metal part is attractive, and the industrial manufacturing industry is further developed.
Description
Technical Field
The invention relates to the technical field of industrial manufacture, in particular to an implantation method of rivets capable of implanting inclined plane metal parts.
Background
It is known that most products used or seen in life contain studs, which are used as a kind of connection member in combination with screws or nuts, by which the studs are screwed on to other parts or elements. Initially, however, the studs on the metal parts were secured by welding, thereby allowing the metal parts to be used to mount other parts or items. With the development of technology, the stud on the existing metal component is mainly realized by fixing the stud on the metal component through a press riveting process.
However, the riveting process in the market is only suitable for planar metal parts, such as planar metal plates, thin plates, cases, cabinets, space or stacked cases, and the riveting direction of the process is perpendicular to the metal parts, but the stud cannot be riveted on the inclined plane metal parts or the curved surface metal parts by the riveting process, and the stud in the market is also not suitable for riveting on the inclined plane or the curved surface metal parts.
In addition, the existing stud is riveted on the metal part, a through hole is preset on the metal part, the stud is arranged on the through hole, the stud is riveted on the metal part under the pressure of the press riveting process equipment, but the bottom of the stud is exposed on the metal part, so that the appearance of the product is affected, the production cost of the product is increased, the production time is increased, the production process is increased, and a layer of metal is plated on the surface of the metal part or a layer of rubber cushion is pasted on the surface of the metal part to maintain the attractive appearance of the product.
Disclosure of Invention
In order to solve the defects and shortcomings in the prior art, the invention provides a rivet which is suitable for being implanted into an inclined plane metal part and does not influence the appearance of a product after being implanted into the metal part, and also discloses a technical method for implanting the rivet into the inclined plane metal part.
The technical scheme adopted by the invention is as follows: a rivet capable of being implanted with a bevel metal component, which consists of a working part and an implantation end for being implanted with the bevel metal component, wherein the hardness of the rivet is higher than that of the bevel metal component, and the implantation end is connected with the bottom end of the working part; the working part is used for installing other parts, a hole is arranged in the middle of the working part, the hole is drilled from the top end of the working part, the distance H from the hole to the bottom surface of the implantation end is smaller than 2 times of the diameter D of the working part, or the hole is extended to penetrate the implantation end; the implant end is set up into upper panel, annular groove and bottom panel from the top down in proper order, the shape of upper panel is the polygon, the shape of bottom panel is circular, and the diagonal length of upper panel is greater than the diameter of bottom panel.
Further, the height of the implant end is less than the thickness of the beveled metal member.
Further, the height of the annular groove is greater than 0.2mm.
The method for implanting the rivet capable of implanting the inclined plane metal part comprises the following steps of:
Step one: a blind hole is machined in advance at the position of the inclined plane metal part, where the rivet needs to be implanted;
step two: placing the rivet into a lower die arranged in an upper die of a press machine, supporting the rivet by a cushion block arranged on the lower die, placing the inclined plane metal part into an upper die in the die, positioning the upper die, and aligning the central line of the blind hole with the axial lead of the rivet.
Step three: operating the press, wherein the upper die plate moves downwards, and the distance H from the hole to the bottom surface of the implantation end is smaller than 2 times of the diameter D of the working part (H < 2D), or the hole is extended to penetrate the implantation end (H=0) so as to weaken the strength of the root part of the working part of the rivet, so that when the product is riveted, the inclined plane metal part generates an acting force on the root part of the working part of the rivet after the upper die is pressed down, and under the action of the acting force, the root part of the working part can generate weaker bending deformation, and meanwhile, the hardness of the rivet of the product is larger than that of the inclined plane metal part, so that the implantation end can keep the bending of the root part of the working part integrally following the rivet, is not easy to deform and can be adhered in the blind hole for riveting, and the rivet is riveted on the inclined plane metal part in a vertical state as shown in fig. 6;
Step four: and taking the bevel metal component riveted with the rivet out of the die.
Further defined, the blind hole has a diameter greater than the diameter of the bottom panel but less than the diagonal of the upper panel polygon at the implant end, and a depth less than the height of the implant end.
Further defined, the lower die in the die is disposed on a table of the press, and the upper die in the die is disposed on a ram of the press.
The invention has the beneficial effects that: by implementing the scheme of the invention, the inclined plane metal part can be riveted with the rivet, and the bottom of the rivet is not exposed on the inclined plane metal part after the rivet is implanted into the inclined plane metal part, so that the appearance of the inclined plane metal part is not affected. Therefore, the product can maintain the beautiful appearance of the product without plating a layer of metal or pasting a layer of rubber mat on the surface of the inclined plane metal part in the production process, thereby saving the production cost of the product, solving the limitation that the existing squeeze riveting process is only applicable to the plane metal part, ensuring that the structure of the manufactured product is more colorful and the industrial manufacturing industry is further developed.
Drawings
FIG. 1 is a schematic cross-sectional view of a rivet according to a preferred embodiment of the present invention, taken along an axis.
Fig. 2 is a schematic cross-sectional view of another preferred embodiment rivet of the present invention, taken along an axis.
FIG. 3 is a schematic illustration of a blind hole pre-formed in a beveled metal part.
FIG. 4 is a schematic view of a rivet and beveled metal part according to the present invention in place in a mold.
Fig. 5 is a schematic view showing a state that a rivet designed according to the present invention is riveted to a beveled metal part in a mold.
Fig. 6 is a schematic state diagram of the rivet root deformation after the rivet of the present invention is riveted to a beveled metal member.
Detailed description of the preferred embodiments
The invention will be further described with reference to the drawings and the specific examples.
As shown in fig. 1, the rivet designed by the invention is not only suitable for being implanted into the inclined plane metal part 101, but also does not affect the appearance of the product after being implanted into the inclined plane metal part 101, and is composed of a working part and an implantation end for being implanted into the inclined plane metal part 101, and the hardness of the rivet of the product is larger than that of the metal part 101. The implant end is connected to the bottom end of the working portion for mounting other parts. The working part must be provided with a hole 3 in the middle, which hole is drilled from the top end of the working part, the distance H from the bottom surface of the implant end is less than 2 times the diameter D of the working part (H < 2D), or the hole is extended to extend through the implant end (h=0), as shown in fig. 2, the limitation of the hole is to weaken the strength of the root of the working part of the rivet, so that the root of the working part can be slightly bent and deformed when the product is riveted. Meanwhile, the hardness of the rivet is larger than that of the inclined metal part, so that the root bending deformation of the working part keeps that the rivet can integrally follow the bending of the rivet and is not easy to deform when the implantation end is riveted, and the rivet can be better attached in the blind hole for riveting.
The implantation end is sequentially provided with an upper panel 4, an annular groove 6 and a bottom panel 5 from top to bottom, the upper panel 4 is polygonal in shape, the bottom panel 5 is circular in shape, and the diagonal length of the upper panel 4 is greater than the diameter of the bottom panel.
Further, the height of the implantation end is smaller than the thickness of the metal part 101, and the bottom surface of the implantation end is not exposed on the surface of the metal part 101 when the metal part 101 is riveted to the inclined plane according to the present invention.
Still further, the height of the annular groove 6 is greater than 0.2mm, so that when the rivet is riveted to the inclined plane metal part 101, the rivet implantation end has a space for accommodating the deformed material of the metal part 101 when the deformed material of the inclined plane metal part 101 is deformed.
To further illustrate how rivets designed according to this invention can be used to attach other components, one can use the following two ways or others. One can provide a guiding ramp 1 at the top of the hole, as shown in fig. 1 or 2, and a thread segment 2 immediately below the guiding ramp 1. The guide inclined plane 1 is used for better installing other parts of the product, such as when the screw is locked, the screw firstly passes through the guide inclined plane 1 contacting with the working part so as to have the functions of guiding and automatically centering the screw, thereby reducing the operation difficulty of people when the screw is locked. The thread section 2 is used for locking a screw, and can be used for connecting and fixing other parts or components through the cooperation of the screw and the rivet. Secondly, people can set threads on the outer surface of the working part, and then can be matched with nuts to connect and fix other parts.
A rivet for implanting a beveled metal part according to the above description, the method for implanting a beveled surface comprising the steps of:
Step one: a blind hole 11 is formed in advance in the inclined metal member 101 at a position where a rivet is to be implanted, as shown in fig. 3, the diameter d2 of the blind hole 11 is larger than the diameter of the bottom panel 5, smaller than the diagonal line of the implantation end upper panel 4, and the depth of the blind hole 11 is smaller than the height of the implantation end.
Step two: the rivet of the invention is placed in the lower die of the upper die of the press machine, the rivet is supported by a cushion block arranged on the lower die, then the inclined plane metal part 101 is placed in the upper die of the die, and the upper die is positioned, at the moment, the inclined plane metal part is at a certain distance S from the lower die, as shown in fig. 4, the bottom surface of the rivet bottom panel 5 is positioned in the blind hole of the inclined plane metal part 101. The die is a die of the inclined plane metal part 101, a placing hole site for placing rivets is formed in the lower die, the lower die in the die is arranged on a workbench of a press machine, and the upper die in the die is arranged on a stamping head of the press machine.
Step three: the press apparatus is operated to move the upper die plate downwardly in the direction "V" in fig. 4 to rivet the rivet of the present invention to the metal part 101, as shown in fig. 5, which is a schematic view of the rivet being riveted into the beveled metal part. Since the distance H from the hole to the bottom surface of the implantation end is smaller than 2 times the diameter D of the working portion (H < 2D), or the hole is extended to penetrate the implantation end (h=0), the strength of the root portion of the working portion of the rivet is weakened, so that the metal part generates a force on the root portion of the working portion of the rivet after the upper die is pressed down during riveting, and the root portion of the working portion can generate weak bending deformation under the action of the force. Simultaneously, the hardness of this product rivet is greater than the hardness of metal part for the implantation end has kept its bending that can follow the rivet integrally and be difficult for yielding owing to the bending of working portion root, and can laminate better in the blind hole riveting.
If the distance H from the hole on the working portion of the rivet to the bottom surface of the implanted end is greater than 2 times the diameter D of the working portion (i.e., H > 2D), the strength of the root portion of the working portion of the rivet cannot be weakened, and at this time, the rivet is riveted to the metal member 101, which causes deformation of the upper panel 4 and the bottom panel 5 of the implanted end to easily close the annular notch 6, so that the deformed material of the inclined metal member 101 cannot be pressed into the annular notch 6, and the rivet cannot be riveted to the inclined metal member 101.
Step four: and taking the bevel metal component riveted with the rivet out of the die. Therefore, the rivet is in a vertical state, the bottom surface of the rivet is not exposed on the surface of the inclined plane metal part, the inclined plane metal part can be implanted into the rivet, the bottom surface of the rivet is not exposed on the surface of the inclined plane metal part, and the appearance of the riveted rivet of the inclined plane metal part is ensured. The method also solves the limitation that the existing squeeze riveting process is only suitable for planar metal parts, so that the structure of the manufactured product is more colorful, and the industrial manufacturing industry is further developed.
It should be noted that the term "implantation" as used herein also means "riveting" as used herein, and the inclined surface may be an inclined surface or a curved surface with an arc, and the method of implanting the rivet disclosed herein into a metal member with an inclined surface is also applicable to implanting the rivet designed according to the present invention into a metal member with a flat surface.
The above examples of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. And obvious variations or modifications which come within the spirit of the invention are desired to be protected.
Claims (5)
1. An implanting method of a rivet capable of implanting a bevel metal component, wherein the rivet consists of a working part and an implanting end for implanting the bevel metal component, the hardness of the rivet is higher than that of the bevel metal component, and the implanting end is connected with the bottom end of the working part; the working part is used for installing other parts, a hole is arranged in the middle of the working part, the hole is drilled from the top end of the working part, the distance H from the hole to the bottom surface of the implantation end is smaller than 2 times of the diameter D of the working part, or the hole is extended to penetrate the implantation end; the utility model provides a implant end from the top down establishes into upper panel, annular groove and bottom panel in proper order, the shape of upper panel is the polygon, the shape of bottom panel is circular, and the diagonal length of upper panel is greater than the diameter of bottom panel, its characterized in that: the method comprises the following steps:
Step one: a blind hole is machined in advance at the position of the inclined plane metal part, where the rivet needs to be implanted;
step two: placing the rivet into a lower die arranged in an upper die of a press machine, supporting the rivet by a cushion block arranged on the lower die, placing the inclined plane metal part into an upper die in the die, positioning the upper die, and aligning the central line of the blind hole with the axial lead of the rivet;
Step three: operating the press, wherein the upper die plate moves downwards, and the distance H from the hole to the bottom surface of the implantation end is smaller than 2 times of the diameter D of the working part (H < 2D), or the hole is extended to penetrate the implantation end (H=0) so as to weaken the strength of the root part of the working part of the rivet, so that when the product is riveted, the inclined plane metal part generates an acting force on the root part of the working part of the rivet after the upper die is pressed down, and under the action of the acting force, the root part of the working part can generate weaker bending deformation, and meanwhile, the hardness of the rivet of the product is larger than that of the inclined plane metal part, so that the implantation end is difficult to deform due to the fact that the bending of the root part of the working part keeps that the rivet can integrally follow the bending of the rivet, and can be adhered in the blind hole for riveting, and the rivet is riveted on the inclined plane metal part in a vertical state;
Step four: and taking the bevel metal component riveted with the rivet out of the die.
2. A method of implanting a rivet for implanting a beveled metal component as defined in claim 1, wherein: the height of the implant end is less than the thickness of the beveled metal member.
3. A method of implanting a rivet for implanting a beveled metal component as defined in claim 1, wherein: the height of the annular groove is greater than 0.2mm.
4. A method of implanting a rivet for implanting a beveled metal component as defined in claim 1, wherein: the diameter of the blind hole is larger than the diameter of the bottom panel but smaller than the diagonal of the polygon of the upper panel of the implantation end, and the depth of the blind hole is smaller than the height of the implantation end.
5. A method of implanting a rivet for implanting a beveled metal component as defined in claim 1, wherein: the lower die in the die is arranged on a workbench of the press, and the upper die in the die is arranged on a stamping head of the press.
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CN201810924845.8A CN110821933B (en) | 2018-08-14 | 2018-08-14 | Method for implanting rivet capable of implanting inclined plane metal component |
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CN201810924845.8A CN110821933B (en) | 2018-08-14 | 2018-08-14 | Method for implanting rivet capable of implanting inclined plane metal component |
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CN110821933A CN110821933A (en) | 2020-02-21 |
CN110821933B true CN110821933B (en) | 2024-05-28 |
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JP2003097525A (en) * | 2001-09-21 | 2003-04-03 | Nitto Seiko Co Ltd | Resin rivet |
RU2243057C2 (en) * | 2002-09-05 | 2004-12-27 | Федеральное государственное унитарное предприятие "Комсомольское-на-Амуре авиационное производственное объединение им. Ю.А.Гагарина" | Wedge shaped pack riveting method |
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CN103372627A (en) * | 2012-04-17 | 2013-10-30 | 泰州市创新电子有限公司 | Wedge-shaped self-locking constant-pressing-force riveting clamp |
CN203627478U (en) * | 2013-08-15 | 2014-06-04 | 福立旺精密机电(中国)有限公司 | Rivet for blind hole |
CN204436993U (en) * | 2014-12-25 | 2015-07-01 | 谢光雨 | A kind of seamless rivet arrangement and seamless rivet |
CN105149496A (en) * | 2015-09-29 | 2015-12-16 | 苏州飞拓精密模具有限公司 | Riveting structure for curved surface frame mold |
CN107030246A (en) * | 2017-04-19 | 2017-08-11 | 天津三星电子有限公司 | A kind of curved face product riveting die set |
CN208587377U (en) * | 2018-08-14 | 2019-03-08 | 深圳市兴为实业有限公司 | A kind of rivet of implantable inclined-plane metal parts |
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2018
- 2018-08-14 CN CN201810924845.8A patent/CN110821933B/en active Active
Patent Citations (13)
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JP2003097525A (en) * | 2001-09-21 | 2003-04-03 | Nitto Seiko Co Ltd | Resin rivet |
RU2243057C2 (en) * | 2002-09-05 | 2004-12-27 | Федеральное государственное унитарное предприятие "Комсомольское-на-Амуре авиационное производственное объединение им. Ю.А.Гагарина" | Wedge shaped pack riveting method |
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CN105149496A (en) * | 2015-09-29 | 2015-12-16 | 苏州飞拓精密模具有限公司 | Riveting structure for curved surface frame mold |
CN107030246A (en) * | 2017-04-19 | 2017-08-11 | 天津三星电子有限公司 | A kind of curved face product riveting die set |
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