CN110820028A - Treatment method for recycling waste acid of aluminum profile anodic oxidation tank - Google Patents

Treatment method for recycling waste acid of aluminum profile anodic oxidation tank Download PDF

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CN110820028A
CN110820028A CN201810901764.6A CN201810901764A CN110820028A CN 110820028 A CN110820028 A CN 110820028A CN 201810901764 A CN201810901764 A CN 201810901764A CN 110820028 A CN110820028 A CN 110820028A
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aluminum
acid
aluminum profile
anodic oxidation
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吴正奇
吴龙
李倩
陈小强
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Hubei University of Technology
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/10Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing organic acids
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
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    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
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Abstract

本发明公开了一种铝型材阳极氧化槽废酸循环使用的处理方法,步骤是:⑴加热反应:取铝型材阳极氧化槽废酸于耐强酸的反应釜中,开启冷却水回流,不断搅拌,加入化合剂,将混合物加热至反应温度并维持反应温度,继续加热搅拌;⑵晶种准备:取化合剂酸根与铝离子构成的难容于水和稀硫酸的固体铝盐,用不锈钢粉碎机粉碎过筛;⑶晶种诱导:利用晶种诱导反应液中的铝盐形成铝盐沉淀;⑷自然沉降:所得铝盐沉淀析出的反应液的温度,控制搅拌速度,继续搅拌,取沉降上清液。⑸膜分离:用微孔膜设备精密过滤所得沉降上清液,得铝型材阳极氧化槽脱铝酸液;⑹成分调整。成本低、无污染、铝离子除去充分、酸可循环使用、原料利用率高、工艺简便、可机械化。

Figure 201810901764

The invention discloses a treatment method for recycling waste acid of anodizing tank for aluminum profiles. The steps are: (1) Heating reaction: take the waste acid of anodizing tank for aluminum profiles in a strong acid-resistant reaction kettle, turn on cooling water to reflux, and keep stirring, Add the compound, heat the mixture to the reaction temperature and maintain the reaction temperature, and continue to heat and stir; (2) Seed preparation: Take the solid aluminum salt that is incompatible with water and dilute sulfuric acid, which is composed of the acid radical and aluminum ion of the compound, and pulverize it with a stainless steel pulverizer. sieve; (3) seed crystal induction: use the crystal seed to induce the aluminum salt in the reaction solution to form aluminum salt precipitation; (4) natural sedimentation: the temperature of the reaction solution precipitated by the obtained aluminum salt precipitation, control the stirring speed, continue stirring, and take the sedimentation supernatant . ⑸Membrane separation: Precisely filter the sedimentation supernatant with microporous membrane equipment to obtain dealumination acid solution of aluminum profile anodic oxidation tank; ⑹Component adjustment. Low cost, no pollution, sufficient removal of aluminum ions, acid can be recycled, high utilization rate of raw materials, simple process and mechanization.

Figure 201810901764

Description

一种铝型材阳极氧化槽废酸循环使用的处理方法A kind of treatment method for recycling waste acid of aluminum profile anodizing tank

技术领域technical field

本发明属于铝型材加工技术领域,更具体涉及一种铝型材阳极氧化槽废酸循环使用的处理方法。适用于铝型材加工行业的任何配方的铝型材阳极氧化槽废酸的循环使用的处理、铝型材加工行业的铝型材电解抛光槽废酸的循环使用的处理,包括硫酸阳极氧化工艺、铬酸阳极氧化工艺、草酸阳极氧化工艺和磷酸阳极氧化工艺产生的废酸,以及铝型材加工行业的含铝废酸的循环使用的处理。The invention belongs to the technical field of aluminum profile processing, and more particularly relates to a treatment method for recycling waste acid of anodizing tank for aluminum profiles. It is suitable for the recycling of waste acid of aluminum profile anodizing tank of any formula in the aluminum profile processing industry, and the recycling treatment of waste acid of aluminum profile electrolytic polishing tank in the aluminum profile processing industry, including sulfuric acid anodizing process, chromic acid anode The waste acid produced by oxidation process, oxalic acid anodizing process and phosphoric acid anodizing process, as well as the recycling treatment of aluminum-containing waste acid in the aluminum profile processing industry.

背景技术Background technique

阳极氧化是一种电解氧化,在该过程中铝型材的表面通常生成一层成分为氧化铝的氧化膜。这层膜具有保护性、装饰性以及其他的一些功能性。氧化膜分两大类:壁垒型氧化膜和多孔型氧化膜,壁垒型氧化膜是一层紧靠金属表面的致密无孔的薄氧化膜,厚度取决于外加电压一般不超过0.1um。多孔型氧化膜由阻挡层和多孔层两层氧化膜组成,阻挡层厚度和外加电压有关,多孔层厚度取决于通过的电量.我们最常用的是多孔型氧化膜。阳极氧化膜的特性具有如下特性:a.氧化膜结构呈多孔性蜂窝状结,膜的多孔性使具有很好的吸附能力,可以作涂镀层的底层也可被染色,提高金属的装饰效果。b.氧化膜的硬度高,阳极氧化膜的硬度很高,其硬度大约在196~490HV,因为硬度高决定了氧化膜的耐磨性非常好。c.氧化膜的耐蚀性,铝氧化膜在空气,土壤中都很稳定,同基体的结合力也很强,一般情况下氧化后都会进行染色封孔或喷涂处理,使其耐腐蚀性进一步增强。d.氧化膜的结合力,氧化膜于基体金属的结合力很强,很难用机械的方法将它们分离,即使膜层随金属弯曲,膜层仍于基体金属保持良好的结合,但氧化膜的塑性小,脆性大,当膜层受到较大的冲击负荷和弯曲变形时,会产生龟裂,所以这种氧化膜不易在机械作用下使用,可以用作油漆层的底层。e.氧化膜的绝缘性,铝的阳极氧化膜的阻抗较高,导热性也很低,热稳定性可高达1500度,热导率0.419W/(m·K)~1.26W/(m·K).可用作电解电容器的电介质层或电器制品的绝缘层。Anodizing is an electrolytic oxidation, in which an oxide film composed of aluminum oxide is usually formed on the surface of the aluminum profile. This film has protective, decorative and other functions. The oxide film is divided into two categories: barrier oxide film and porous oxide film. The barrier oxide film is a dense and non-porous thin oxide film close to the metal surface. The thickness depends on the applied voltage and generally does not exceed 0.1um. The porous oxide film is composed of a barrier layer and a porous layer. The thickness of the barrier layer is related to the applied voltage, and the thickness of the porous layer depends on the amount of electricity passing through. The most commonly used is the porous oxide film. The characteristics of the anodic oxide film are as follows: a. The oxide film has a porous honeycomb structure, and the porosity of the film has a good adsorption capacity. It can be used as the bottom layer of the coating layer and can also be dyed to improve the decorative effect of the metal. b. The hardness of the oxide film is high, and the hardness of the anodic oxide film is very high, and its hardness is about 196 ~ 490HV, because the high hardness determines the wear resistance of the oxide film is very good. c. The corrosion resistance of the oxide film, the aluminum oxide film is very stable in air and soil, and the bonding force with the substrate is also very strong. Generally, after oxidation, it will be dyed and sealed or sprayed to further enhance its corrosion resistance. . d. The bonding force of the oxide film, the bonding force of the oxide film to the base metal is very strong, and it is difficult to separate them mechanically. Even if the film layer bends with the metal, the film layer still maintains a good bond with the base metal, but the oxide film The plasticity of the oxide film is small and the brittleness is large. When the film layer is subjected to large impact load and bending deformation, cracks will occur, so this oxide film is not easy to be used under mechanical action, and can be used as the bottom layer of the paint layer. e. The insulation of the oxide film, the resistance of the anodic oxide film of aluminum is high, the thermal conductivity is also very low, the thermal stability can be as high as 1500 degrees, and the thermal conductivity is 0.419W/(m·K)~1.26W/(m·K) K). Can be used as the dielectric layer of electrolytic capacitors or the insulating layer of electrical products.

铝型材阳极氧化的常用工艺有硫酸阳极氧化工艺、铬酸阳极氧化工艺、草酸阳极氧化工艺和磷酸阳极氧化工艺。最常用的是硫酸阳极氧化工艺。最常见的铝型材硫酸阳极氧化工艺为:1.阳极氧化酸液:由16~18%(质量分数)硫酸、铝型材阳极氧化专用LY--920宽温氧化剂3~5%(质量分数)和纯水构成的酸液;2.氧化温度15~25℃(最佳为18~22℃);3.电压12~20V,电流密度1~1.A/dm2;4.氧化时间10~25min。Common processes for anodizing aluminum profiles include sulfuric acid anodizing process, chromic acid anodizing process, oxalic acid anodizing process and phosphoric acid anodizing process. The most commonly used is the sulfuric acid anodizing process. The most common sulfuric acid anodizing process for aluminum profiles is: 1. Anodizing acid: 16-18% (mass fraction) sulfuric acid, LY-920 wide temperature oxidant for aluminum profile anodizing 3-5% (mass fraction) and Acid solution composed of pure water; 2. Oxidation temperature 15-25°C (best 18-22°C); 3. Voltage 12-20V, current density 1-1.A/dm2; 4. Oxidation time 10-25min.

随着铝型材在阳极氧化槽中被酸液腐蚀产生具有保护性、装饰性以及其光亮性的表面氧化膜,铝型材表面部分的铝会形成铝离子溶解在酸液中,同时由于酸液与铝型材产生腐蚀,酸液的浓度会减少。当阳极氧化槽酸液中铝离子浓度上升到某一值和酸液浓度降低到某一值时,由于高浓度的铝离子会产生很强的发热作用和酸液浓度的降低,导致阳极氧化效果严重降低,这时阳极氧化槽酸液需要被新鲜配制的酸液更换,阳极氧化槽废酸就产生了。一个中型的铝型材加工公司,大约日产阳极氧化槽废酸20~35吨。由于各公司阳极氧化槽酸液配方和工艺不尽相同,阳极氧化槽废酸的组成也不尽一致,但阳极氧化槽废酸的基本组成为:硫酸10~30%(质量分数)、铝离子1.0~3%(质量分数)和水分69~89%(质量分数)以及少量的其他金属离子。As the aluminum profile is corroded by the acid solution in the anodizing tank to produce a protective, decorative and bright surface oxide film, the aluminum on the surface of the aluminum profile will form aluminum ions and dissolve in the acid solution. The aluminum profile is corroded, and the concentration of the acid solution will decrease. When the concentration of aluminum ions in the acid solution of the anodizing tank rises to a certain value and the concentration of the acid solution decreases to a certain value, the high concentration of aluminum ions will produce a strong heating effect and reduce the concentration of the acid solution, resulting in anodizing effect. Seriously reduced, at this time, the acid solution of the anodizing tank needs to be replaced with freshly prepared acid solution, and the waste acid of the anodizing tank is produced. A medium-sized aluminum profile processing company with a daily output of 20-35 tons of waste acid from anodizing tanks. Due to the different formulations and processes of the acid solution in the anodizing tank of each company, the composition of the waste acid in the anodizing tank is also not the same, but the basic composition of the waste acid in the anodizing tank is: sulfuric acid 10-30% (mass fraction), aluminum ions 1.0-3% (mass fraction) and moisture 69-89% (mass fraction) and a small amount of other metal ions.

由于铝型材阳极氧化槽废酸酸度大、酸性强、浓度高、含有毒金属离子,所以处理费用极高、难度极大,而且产生大量的固体废弃物对环境的污染极大。对于铝型材阳极氧化槽废酸的处理与利用,目前缺乏有效的方法。因此研究铝型材阳极氧化槽废酸的处理技术,对于铝型材行业的清洁生产、减少环境污染和增加经济效益等方面,具有重要而且现实的社会、经济和环保意义。Due to the high acidity, strong acidity, high concentration, and toxic metal ions contained in the waste acid of the aluminum profile anodizing tank, the treatment cost is extremely high and the difficulty is extremely high, and a large amount of solid waste is produced, which is extremely polluting to the environment. There is currently no effective method for the treatment and utilization of waste acid in anodizing tanks for aluminum profiles. Therefore, studying the treatment technology of waste acid in anodizing tank of aluminum profiles has important and realistic social, economic and environmental significance for the clean production of aluminum profile industry, reducing environmental pollution and increasing economic benefits.

发明内容SUMMARY OF THE INVENTION

针对目前铝型材阳极氧化槽废酸处理难度大、费用高、被废弃污染严重和现有技术中存在的不足,本发明的目的是在于提供了一种铝型材阳极氧化槽废酸循环使用的处理方法,成本低、无污染、铝离子除去充分、酸可循环使用、原料利用率高、工艺过程简便、可机械化的铝型材阳极氧化槽废酸循环使用的处理。Aiming at the difficulty, high cost, serious waste pollution and deficiencies in the prior art in the current aluminum profile anodizing tank waste acid treatment, the purpose of the present invention is to provide a treatment for the recycling of aluminum profile anodizing tank waste acid The method has the advantages of low cost, no pollution, sufficient removal of aluminum ions, acid can be recycled, high utilization rate of raw materials, simple process, and mechanized treatment of waste acid recycling of aluminum profile anodizing tank.

为了实现上述的目的,本发明采用了以下技术措施:In order to achieve the above-mentioned purpose, the present invention has adopted the following technical measures:

本发明的技术构思如下:利用铝型材阳极氧化槽废酸中铝离子能与化合剂反应生成不溶于水和稀酸的铝盐的性质,铝型材阳极氧化槽废酸通过加热反应、晶种诱导和自然沉降后所得的上清液,经膜分离过滤和成分调整后得到可循环使用的铝型材阳极氧化槽酸液。The technical idea of the present invention is as follows: by utilizing the property that aluminum ions in the waste acid of the anodizing tank of the aluminum profile can react with the compound to generate aluminum salts that are insoluble in water and dilute acid, the waste acid of the anodizing tank of the aluminum profile is induced by heating reaction and crystal seeds. and the supernatant liquid obtained after natural sedimentation, after membrane separation, filtration and composition adjustment, a recyclable aluminum profile anodic oxidation tank acid solution is obtained.

一种铝型材阳极氧化槽废酸循环使用的处理方法,其特征在于,所述处理方法的步骤如下:A processing method for recycling waste acid of aluminum profile anodizing tank, characterized in that, the steps of the processing method are as follows:

1、一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:1. A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取铝型材阳极氧化槽废酸于耐强酸的反应釜或其他容器中,开启冷却水回流,在不断搅拌的情况下,加入其质量0.3~25%的化合剂,将混合物加热至化合剂离解反应温度并维持化合剂离解反应温度,继续加热搅拌反应1.0~15小时,使其中的化合剂与铝离子反应生成相应的铝盐,得反应液备用。(1) Heating reaction: Take the waste acid of the aluminum profile anodizing tank into a strong acid-resistant reaction kettle or other container, turn on the cooling water to reflux, and add 0.3-25% of its mass compound under the condition of constant stirring, and heat the mixture to The compounding agent dissociation reaction temperature is maintained and the compounding agent dissociation reaction temperature is maintained, and the heating and stirring reaction is continued for 1.0 to 15 hours, so that the compounding agent and aluminum ions are reacted to generate corresponding aluminum salts, and the reaction solution is obtained for use.

所述的铝型材阳极氧化槽废酸,是用于铝型材阳极氧化的混合酸液在氧化槽中阳极氧化铝型材后剩余的、铝离子含量高的、无法再使用的和需要废弃的酸液,其成分是:硫酸10~30%质量分数、铝离子0.8~3.0%质量分数、铝型材阳极氧化专用LY-920宽温氧化剂0.1~5%质量分数和水分68~86%质量分数;所述的化合剂为分析纯或者化学纯的十二烷基苯磺酸、植酸、草酸、磷酸、硅酸、聚硅酸、氟硅酸和氢氟酸中的一种,或二至八种的任意比例混合物;所述的化合剂离解反应温度,为能促进相应铝盐生成的温度,其范围为15~120℃。The waste acid of the anodizing tank for aluminum profiles is the acid solution that remains after the mixed acid solution used for anodizing aluminum profiles is anodized in the oxidation tank, has high aluminum ion content, cannot be reused, and needs to be discarded. , and its components are: sulfuric acid 10-30% mass fraction, aluminum ion 0.8-3.0% mass fraction, LY-920 wide temperature oxidant for aluminum profile anodizing 0.1-5% mass fraction and moisture 68-86% mass fraction; the The compounding agent is one of analytically pure or chemically pure dodecylbenzenesulfonic acid, phytic acid, oxalic acid, phosphoric acid, silicic acid, polysilicic acid, fluorosilicic acid and hydrofluoric acid, or two to eight kinds of A mixture in any proportion; the dissociation reaction temperature of the compounding agent is a temperature that can promote the formation of the corresponding aluminum salt, and its range is 15-120°C.

优选的,所述的铝型材阳极氧化槽废酸,是用于铝型材阳极氧化的混合酸液在氧化槽中阳极氧化铝型材后剩余的、铝离子含量高的、无法再使用的和需要废弃的酸液,其主要成分是:硫酸13~25%(质量分数)、铝离子1.2~2.5%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂0.5~3%(质量分数)和水分70~85.3%(质量分数);所述的化合剂为分析纯的十二烷基苯磺酸、植酸、磷酸、硅酸、聚硅酸、氟硅酸和氢氟酸中的一种,或者二种按任意比例的混合物,或者三种按任意比例的混合物;所述的化合剂离解反应温度,为能促进相应铝盐生成的温度,其范围为30~110℃。Preferably, the waste acid of the anodizing tank for aluminum profiles is the mixed acid solution used for anodizing aluminum profiles that remains after anodizing the aluminum profiles in the oxidation tank, has a high content of aluminum ions, cannot be reused, and needs to be discarded. The main components of the acid solution are: sulfuric acid 13-25% (mass fraction), aluminum ions 1.2-2.5% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 0.5-3% (mass fraction) and Moisture 70-85.3% (mass fraction); the compounding agent is one of analytically pure dodecylbenzenesulfonic acid, phytic acid, phosphoric acid, silicic acid, polysilicic acid, fluorosilicic acid and hydrofluoric acid , or two kinds of mixtures in any proportion, or three kinds of mixtures in any proportion; the dissociation reaction temperature of the compounding agent is the temperature that can promote the formation of the corresponding aluminum salt, and its range is 30~110℃.

⑵晶种准备:取由相应的化合剂酸根与铝离子构成的难容于水和稀硫酸的固体铝盐,用不锈钢粉碎机粉碎后,粉碎物经标准筛过筛后,得铝盐晶种。(2) Preparation of seed crystals: Take the solid aluminum salt that is incompatible with water and dilute sulfuric acid, which is composed of the corresponding compound acid radical and aluminum ion, and pulverize it with a stainless steel pulverizer. After the pulverized material is sieved through a standard sieve, the aluminum salt seed crystal .

所述的固体铝盐为分析纯或者化学纯的十二烷基苯磺酸铝、植酸铝、草酸铝、磷酸铝、硅酸铝、聚硅酸铝、氟硅酸铝和氢氟酸铝中的任一种,或二种至八种按任意比例的混合物;所述的过筛为40~600目。Described solid aluminium salt is analytically pure or chemically pure aluminium dodecylbenzenesulfonate, aluminium phytate, aluminium oxalate, aluminium phosphate, aluminium silicate, aluminium polysilicate, aluminium fluorosilicate and aluminium hydrofluorate Any one, or a mixture of two to eight in any proportion; the sieving is 40-600 mesh.

优选的,所述的固体铝盐为分析纯的十二烷基苯磺酸铝、植酸铝、磷酸铝、硅酸铝、聚硅酸铝、氟硅酸铝和氢氟酸铝中的一种,或二种至八种按任意比例的混合物;所述的经标准筛过筛为经80~400目的标准筛过筛。Preferably, the solid aluminum salt is one of analytically pure aluminum dodecylbenzenesulfonate, aluminum phytate, aluminum phosphate, aluminum silicate, aluminum polysilicate, aluminum fluorosilicate and aluminum hydrofluorate One kind, or a mixture of two kinds to eight kinds in any proportion; the standard sieve sieving is sieving through a standard sieve of 80-400 meshes.

⑶晶种诱导:将步骤⑴所得反应液的温度降至0~45℃并维持0~45℃,在不断搅拌的条件下,向反应液中加入能起诱导作用的质量分数的由步骤⑵所得的晶种,继续搅拌1.0~25小时,使晶种诱导反应液中的铝盐形成铝盐沉淀,得铝盐沉淀析出的反应液。(3) Induction of seed crystals: reduce the temperature of the reaction solution obtained in step (1) to 0 to 45 °C and maintain it at 0 to 45 °C, and under the condition of constant stirring, add to the reaction solution the mass fraction obtained by step (2) that can play an inducing effect. and continue stirring for 1.0 to 25 hours, so that the seed crystal induces the aluminum salt in the reaction solution to form aluminum salt precipitation, so as to obtain a reaction solution in which the aluminum salt is precipitated.

所述的能起诱导作用的质量分数,为能起到诱导结晶生成的质量分数,其范围为0.05~5%。The mass fraction that can play an inducing role is the mass fraction that can play a role in inducing crystal formation, and its range is 0.05-5%.

优选的,所述的能起诱导作用的质量分数,为能起到诱导结晶生成的质量分数,其范围为0.05~5%。Preferably, the mass fraction capable of inducing crystallization is the mass fraction capable of inducing crystal formation, and its range is 0.05-5%.

优选的,所述的适当质量分数为能起到诱导结晶生成的质量分数,其范围为0.1~2%。Preferably, the appropriate mass fraction is the mass fraction that can induce the formation of crystallization, and its range is 0.1-2%.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为0~40℃,控制沉降搅拌速度,继续搅拌5~45小时后,停止搅拌,让沉淀自然沉降3~15小时,取沉降上清液备用。(4) Natural sedimentation: maintain the temperature of the reaction solution obtained by the precipitation of the aluminum salt obtained in step (3) at 0 to 40 ° C, control the sedimentation stirring speed, continue stirring for 5 to 45 hours, stop stirring, and allow the sediment to settle naturally for 3 to 15 hours. Reserve the supernatant.

所述的沉降搅拌速度,为铝盐能沉降的搅拌速度,其范围为1~50rpm。The settling stirring speed is the stirring speed at which the aluminum salt can settle, and the range is 1-50 rpm.

优选的,所述的沉降搅拌速度,为为铝盐能沉降的搅拌速度,其范围为5~40rpm。Preferably, the settling stirring speed is the stirring speed at which the aluminum salt can settle, and the range is 5-40 rpm.

⑸膜分离:用微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝型材阳极氧化槽脱铝酸液备用。(5) Membrane separation: Precisely filter the sedimentation supernatant obtained in step (4) with a microporous membrane equipment, and obtain the dealumination acid solution of the aluminum profile anodizing tank for use.

所述的微孔膜设备,其膜材料为碳化硅,膜组件形式为蜂窝煤型内管式膜,膜孔大小为1、0.5、0.1和0.04μm。In the microporous membrane device, the membrane material is silicon carbide, the membrane component is in the form of a honeycomb-type inner tubular membrane, and the membrane pores are 1, 0.5, 0.1 and 0.04 μm in size.

优选的,所述的微孔膜设备,其膜材料为碳化硅,膜组件形式为蜂窝煤型内管式膜,膜孔大小为0.1和0.04μm。Preferably, in the microporous membrane device, the membrane material is silicon carbide, the membrane module is in the form of a honeycomb-type inner tubular membrane, and the membrane pore size is 0.1 and 0.04 μm.

⑹成分调整:分析测定步骤⑸所得铝型材阳极氧化槽脱铝酸液的硫酸质量百分含量,按铝型材阳极氧化工艺的铝型材阳极氧化槽酸液的硫酸质量百分含量,补加浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: analyze and measure the sulfuric acid mass percentage content of the aluminum profile anodizing tank dealumination acid solution obtained in step (5), according to the aluminum profile anodizing process aluminum profile anodizing tank acid solution The sulfuric acid mass percentage content, add concentrated sulfuric acid And the LY-920 wide-temperature oxidant specially used for anodizing aluminum profiles and stirring evenly, the acid solution of the anodizing tank can be recycled, which is used for the anodizing of the next batch of aluminum profiles.

所述的浓硫酸为分析纯或者化学纯的质量分数为98%的硫酸。The concentrated sulfuric acid is analytically pure or chemically pure sulfuric acid with a mass fraction of 98%.

优选的,所述的浓硫酸为分析纯或者化学纯的质量分数为98%的硫酸。Preferably, the concentrated sulfuric acid is analytically pure or chemically pure sulfuric acid with a mass fraction of 98%.

通过上述六个步骤的技术措施,最关键的是步骤⑵加热反应、步骤⑶晶种诱导和步骤⑷膜分离,主要通过控制温度的加热反应解决了能与铝生成不溶性铝盐的酸离解从而生成不溶性铝盐、利用不溶性铝盐的晶种诱导不溶性铝盐结晶解决了不溶性铝盐的固相析出和通过耐强腐蚀的碳化硅膜过滤解决了酸浓度高和酸性强的铝型材化学抛光槽脱铝废酸中不溶性杂质的过滤等技术问题和难点。主要达到了铝型材阳极氧化槽废酸液中妨碍循环使用的铝离子的成盐脱除、铝型材阳极氧化槽脱铝酸液中颗粒微小的不溶性铝盐与不溶性杂质的完全分离和通过成分调整实现了铝型材阳极氧化槽脱铝废酸的循环使用的技术效果。由于目前铝型材阳极氧化槽酸液废酸直接当成废弃物经碱中和后排放,几乎没有什么技术方案,所以,本发明相对于现有技术的进步体现在创新、资源化利用和环境保护等方面。Through the technical measures of the above six steps, the most critical are step (2) heating reaction, step (3) seed crystal induction and step (4) membrane separation, mainly through the temperature-controlled heating reaction to solve the acid dissociation that can generate insoluble aluminum salt with aluminum to generate Insoluble aluminum salt, the use of insoluble aluminum salt seeds to induce insoluble aluminum salt crystallization solves the solid phase precipitation of insoluble aluminum salt, and the strong corrosion-resistant silicon carbide membrane filtration solves the problem of high acid concentration and strong acid. Technical problems and difficulties such as filtration of insoluble impurities in aluminum waste acid. It mainly achieves the salt formation and removal of aluminum ions that hinder the recycling of the waste acid solution of the aluminum profile anodizing tank, and the complete separation of insoluble aluminum salts and insoluble impurities with tiny particles in the aluminum profile anodizing tank's dealumination acid solution and the adjustment of components. The technical effect of recycling waste acid from dealumination of aluminum profile anodizing tank is realized. Since the waste acid of the acid solution of the aluminum profile anodizing tank is directly discharged as waste after neutralization with alkali, there is almost no technical solution. Therefore, the progress of the present invention compared with the existing technology is reflected in innovation, resource utilization and environmental protection. aspect.

通过本发明的技术处理,铝型材阳极氧化槽废酸中,硫酸保留率为100%;总酸量增大;铝离子脱除率≥85%;不溶性杂质除去率为100%;外观无色澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。Through the technical treatment of the invention, the sulfuric acid retention rate in the waste acid of the anodizing tank for aluminum profiles is 100%; the total acid content increases; the removal rate of aluminum ions is greater than or equal to 85%; the removal rate of insoluble impurities is 100%; the appearance is colorless and clear transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

与现有技术相比,本发明方法的优点和有益效果在于:Compared with the prior art, the advantages and beneficial effects of the method of the present invention are:

成本低、无污染、铝离子除去充分、酸可循环使用、原料利用率高、工艺过程简便、可以机械化处理,能适应于大型与小型的生产规模。It has low cost, no pollution, sufficient removal of aluminum ions, acid can be recycled, high utilization rate of raw materials, simple process, mechanized treatment, and can be adapted to large and small production scales.

针对目前铝型材阳极氧化槽废酸处理难度大、被废弃污染严重和现有技术中存在的不足,本发明的目的是在于提供了一种成本低、无污染、酸可循环使用、原料利用率高、工艺过程简便、可机械化的铝型材阳极氧化槽废酸循环使用的处理方法。Aiming at the difficulties in the treatment of waste acid in the current aluminum profile anodizing tank, serious waste and pollution and the deficiencies in the prior art, the purpose of the present invention is to provide a low-cost, pollution-free, acid recyclable, and raw material utilization rate. A treatment method for recycling waste acid of aluminum profile anodizing tank with high, simple and mechanized process.

本发明处理的可循环使用的铝型材阳极氧化槽废酸,为无色澄清的均匀液体,除去了影响阳极氧化效果的铝离子分,保留了硫酸,循环使用效果与新鲜配制的阳极氧化酸液无异,避免了废酸的环境强污染、高处理费用和有用资源的浪费。The recyclable waste acid of the anodizing tank for aluminum profiles treated by the invention is a colorless and clear uniform liquid, the aluminum ion that affects the anodizing effect is removed, and the sulfuric acid is retained, and the effect of recycling is the same as that of the freshly prepared anodizing acid solution. In the same way, it avoids the strong environmental pollution of waste acid, high treatment cost and waste of useful resources.

附图说明Description of drawings

图1为一种铝型材阳极氧化槽废酸循环使用的处理方法的工艺流程图。Fig. 1 is a process flow diagram of a treatment method for recycling waste acid of anodizing tank of aluminum profile.

具体实施方式Detailed ways

下面结合具体实施例和附图对本发明做进一步的详细说明。The present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.

实施例1:Example 1:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量1.5%的十二烷基苯磺酸,开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的十二烷基苯磺酸与铝离子反应生成相应的十二烷基苯磺酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from anodizing tank of aluminum profile was placed in a grinding-mouthed conical flask, and under the stirring condition of a stirring speed of 100 rpm, dodecylbenzene sulfonic acid of 1.5% by mass was added, and the cold water reflux was turned on, and the mixture was heated to 85 ℃ and maintain 85 ℃, continue to heat and stir the reaction for 8 hours, make the dodecylbenzene sulfonic acid in it react with the aluminum ion to generate the corresponding aluminum dodecyl benzene sulfonate, and obtain the reaction solution for subsequent use.

⑵晶种准备:取固态的分析纯十二烷基苯磺酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得十二烷基苯磺酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum dodecylbenzenesulfonate, pulverize it with a stainless steel pulverizer, and pass the pulverized material through a 200-mesh standard sieve to obtain aluminum dodecylbenzenesulfonate seed crystals.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的十二烷基苯磺酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成十二烷基苯磺酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed induction: the temperature of the reaction solution obtained in step (1) is lowered to 25°C and maintained at 25°C. Under the stirring condition of the stirring speed of 200 rpm, dodecylbenzenesulfonic acid with a mass fraction of 0.5% is added to the reaction solution. The aluminum seed crystal was stirred for 15 hours, so that the seed crystal induced the aluminum salt in the reaction solution to fully form the aluminum dodecylbenzenesulfonate precipitation, and the reaction solution in which the aluminum salt was precipitated was obtained.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.20%(质量分数)的和硫酸含量为18%(质量分数)的铝型材阳极氧化槽脱铝酸液493克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane hole is 0.04μm and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and 18% (mass fraction) of aluminum profile anodizing tank dealumination acid solution 493 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例2:Example 2:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸16%(质量分数)、铝离子2.1%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.3%(质量分数)和水分80.6%(质量分数)的铝型材阳极氧化槽废酸650克于磨口三角烧瓶中,在搅拌速度为130rpm的搅拌条件下,加入其质量2.5%的植酸,开启冷水回流,将混合物加热至90℃并维持90℃,继续加热搅拌反应9小时,使其中的植酸与铝离子反应生成相应的植酸铝,得反应液备用。(1) Heating reaction: take the main composition as sulfuric acid 16% (mass fraction), aluminum ion 2.1% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.3% (mass fraction) and moisture 80.6% (mass fraction) 650 grams of waste acid from the anodizing tank of aluminum profile was put into a grinding-mouthed conical flask, and under the stirring condition of the stirring speed of 130 rpm, phytic acid of 2.5% by mass was added, the cold water reflux was turned on, and the mixture was heated to 90 ° C and maintained at 90 ° C , continue heating and stirring reaction for 9 hours, make the phytic acid in it react with aluminum ion to generate corresponding aluminum phytate, and obtain the reaction solution for subsequent use.

⑵晶种准备:取固态的分析纯植酸铝,用不锈钢粉碎机粉碎,粉碎物经160目标准筛过筛后,即得植酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum phytate, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 160-mesh standard sieve to obtain aluminum phytate seed crystals.

⑶晶种诱导:将步骤⑴所得反应液的温度降至30℃并维持30℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.3%的植酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成植酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed crystal induction: reduce the temperature of the reaction solution obtained in step (1) to 30 °C and maintain it at 30 °C. Under the stirring condition of the stirring speed of 200 rpm, add 0.3% mass fraction of aluminum phytate seeds to the reaction solution, and continue Stir for 15 hours, so that the aluminum salt in the seed crystal induces the aluminum salt in the reaction solution to fully form the aluminum phytate precipitation to obtain the reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为30℃,在搅拌速度为15rpm的搅拌条件下,继续搅拌20小时后,停止搅拌,让沉淀自然沉降13小时,取沉降上清液备用。(4) Natural sedimentation: maintain the temperature of the reaction solution obtained in step (3) to precipitate out the aluminum salt at 30 ° C, under the stirring condition of the stirring speed of 15 rpm, continue stirring for 20 hours, stop stirring, and let the sedimentation naturally settle for 13 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.1μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.20%(质量分数)的和硫酸含量为14.9%(质量分数)的铝型材阳极氧化槽脱铝酸液639克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pores are 0.1 μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and sulfuric acid content of 14.9% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 639 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例3:Example 3:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸20.5%(质量分数)、铝离子2.4%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂0.7%(质量分数)和水分76.4%(质量分数)的铝型材阳极氧化槽废酸832克于磨口三角烧瓶中,在搅拌速度为150rpm的搅拌条件下,加入其质量分数3.0%的草酸,开启冷水回流,将混合物加热至80℃并维持80℃,继续加热搅拌反应12小时,使其中的草酸与铝离子反应生成相应的草酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 20.5% (mass fraction), aluminum ions 2.4% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 0.7% (mass fraction) and moisture 76.4% (mass fraction) 832 grams of waste acid from the anodizing tank of aluminum profile was put into a grinding-mouthed conical flask, and under the stirring condition of a stirring speed of 150 rpm, oxalic acid with a mass fraction of 3.0% was added, and the cold water reflux was turned on, and the mixture was heated to 80 ° C and maintained at 80 ° C , continue to heat and stir the reaction for 12 hours, so that the oxalic acid in it reacts with the aluminum ion to generate the corresponding aluminum oxalate, and the reaction solution is obtained for subsequent use.

⑵晶种准备:取固态的分析纯草酸铝,用不锈钢粉碎机粉碎,粉碎物经300目标准筛过筛后,即得草酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum oxalate, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 300-mesh standard sieve to obtain aluminum oxalate seed crystals.

⑶晶种诱导:将步骤⑴所得反应液的温度降至15℃并维持15℃,在搅拌速度为160rpm的搅拌条件下,向反应液中加入其质量分数0.25%的草酸铝晶种,继续搅拌20小时,使晶种诱导反应液中的铝盐充分形成草酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed crystal induction: reduce the temperature of the reaction solution obtained in step (1) to 15 °C and maintain it at 15 °C, under the stirring condition of the stirring speed of 160 rpm, add 0.25% mass fraction of aluminum oxalate seeds to the reaction solution, and continue stirring. After 20 hours, the aluminum salt in the seed crystal induced reaction solution is fully formed into aluminum oxalate precipitation to obtain a reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为15℃,在搅拌速度为25rpm的搅拌条件下,继续搅拌20小时后,停止搅拌,让沉淀自然沉降8小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 15 ° C, under the stirring condition of the stirring speed of 25 rpm, after continuing to stir for 20 hours, stop stirring, and let the sediment settle naturally for 8 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为19.2%(质量分数)的铝型材阳极氧化槽脱铝酸液812克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and the sulfuric acid content of 19.2% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 812 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例4:Example 4:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数9.5%的的磷酸(质量百分浓度为85%的磷酸),开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的磷酸与铝离子反应生成相应的磷酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from anodizing tank of aluminum profile was put into a grinding-mouthed conical flask, and under the stirring condition of a stirring speed of 100 rpm, phosphoric acid with a mass fraction of 9.5% (phosphoric acid with a mass percentage concentration of 85%) was added, and the cold water was turned on. Under reflux, the mixture was heated to 85° C. and maintained at 85° C., and the heating and stirring reaction was continued for 8 hours, so that phosphoric acid and aluminum ions were reacted to generate corresponding aluminum phosphate, and the reaction solution was obtained for use.

⑵晶种准备:取固态的分析纯磷酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得磷酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum phosphate, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 200-mesh standard sieve to obtain aluminum phosphate seed crystals.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的磷酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成磷酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed crystal induction: reduce the temperature of the reaction solution obtained in step (1) to 25 °C and maintain it at 25 °C. Under the stirring condition of the stirring speed of 200 rpm, add aluminum phosphate seeds with a mass fraction of 0.5% to the reaction solution, and continue stirring. After 15 hours, the aluminum salt in the seed crystal induced reaction solution is fully formed into aluminum phosphate precipitation to obtain a reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为18%(质量分数)的铝型材阳极氧化槽脱铝酸液493克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and 18% (mass fraction) of aluminum profile anodizing tank dealumination acid solution 493 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例5:Example 5:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数6.5%的硅酸,开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的硅酸与铝离子反应生成相应的硅酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from the anodizing tank of aluminum profile was put into a grinding-mouthed conical flask, and under the stirring condition of the stirring speed of 100 rpm, silicic acid with a mass fraction of 6.5% was added, and the cold water reflux was turned on, and the mixture was heated to 85 ° C and maintained at 85 ℃, continue to heat and stir the reaction for 8 hours, so that the silicic acid and aluminum ions in it react to generate the corresponding aluminum silicate, and the reaction solution is obtained for subsequent use.

⑵晶种准备:取固态的分析纯硅酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得硅酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum silicate, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 200-mesh standard sieve to obtain aluminum silicate seeds.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的硅酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成硅酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed crystal induction: reduce the temperature of the reaction solution obtained in step (1) to 25 ° C and maintain it at 25 ° C, under the stirring condition of the stirring speed of 200 rpm, add 0.5% mass fraction of aluminum silicate seeds to the reaction solution, and continue Stir for 15 hours, so that the seed crystal induces the aluminum salt in the reaction solution to fully form aluminum silicate precipitation to obtain a reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为18%(质量分数)的铝型材阳极氧化槽脱铝酸液493克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and 18% (mass fraction) of aluminum profile anodizing tank dealumination acid solution 493 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例6:Example 6:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数8.5%的聚硅酸,开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的聚硅酸与铝离子反应生成相应的聚硅酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from the anodizing tank of aluminum profile was placed in a grinding-mouthed conical flask, and under the stirring condition of a stirring speed of 100 rpm, polysilicic acid with a mass fraction of 8.5% was added, the cold water reflux was turned on, and the mixture was heated to 85 ° C and maintained 85° C., continue to heat and stir for 8 hours to react the polysilicic acid with aluminum ions to generate corresponding polyaluminum silicate, and obtain the reaction solution for later use.

⑵晶种准备:取固态的分析纯聚硅酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得聚硅酸铝晶种。(2) Seed preparation: Take solid analytically pure aluminum polysilicate, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 200-mesh standard sieve to obtain polyaluminum silicate seeds.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的聚硅酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成聚硅酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed induction: the temperature of the reaction solution obtained in step (1) is lowered to 25°C and maintained at 25°C, and under the stirring condition of a stirring speed of 200 rpm, polyaluminosilicate seeds with a mass fraction of 0.5% are added to the reaction solution, Stirring is continued for 15 hours, so that the aluminum salt in the seed crystal induces the aluminum salt in the reaction solution to fully form polyaluminum silicate precipitation, and the reaction solution in which the aluminum salt is precipitated is obtained.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为18%(质量分数)的铝型材阳极氧化槽脱铝酸液493克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and 18% (mass fraction) of aluminum profile anodizing tank dealumination acid solution 493 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加质量的分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹ Composition adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing should be added. After stirring evenly, a recyclable acid solution of anodizing tank is obtained, which is used for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例7:Example 7:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数15.5%的氟硅酸(氟硅酸质量分数为30%的水溶液),开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的氟硅酸与铝离子反应生成相应的氟硅酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from the anodizing tank of aluminum profile was placed in a grinding-mouthed conical flask, and under the stirring condition of the stirring speed of 100 rpm, 15.5% fluorosilicic acid (aqueous solution with a mass fraction of 30% fluorosilicic acid) was added, Turn on the cold water to reflux, heat the mixture to 85°C and maintain it at 85°C, continue to heat and stir for 8 hours to react the fluorosilicic acid with aluminum ions to generate the corresponding aluminum fluorosilicate, and obtain the reaction solution for later use.

⑵晶种准备:取固态的分析纯氟硅酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得氟硅酸铝晶种。(2) Seed preparation: Take solid analytically pure aluminum fluorosilicate and pulverize it with a stainless steel pulverizer. After the pulverized material is sieved through a 200-mesh standard sieve, aluminum fluorosilicate seeds are obtained.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的氟硅酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成氟硅酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed induction: reduce the temperature of the reaction solution obtained in step (1) to 25 °C and maintain it at 25 °C, under the stirring condition of the stirring speed of 200 rpm, add 0.5% mass fraction of aluminum fluorosilicate seeds to the reaction solution, Stirring is continued for 15 hours, so that the aluminum salt in the seed crystal induces the aluminum salt in the reaction solution to fully form the aluminum fluorosilicate precipitate, and the reaction solution in which the aluminum salt is precipitated is obtained.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为14.1%(质量分数)的铝型材阳极氧化槽脱铝酸液561克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and sulfuric acid content of 14.1% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 561 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例8:Example 8:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸19%(质量分数)、铝离子1.8%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.7%(质量分数)和水分77.5%(质量分数)的铝型材阳极氧化槽废酸500克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数2.5%的氢氟酸(为氢氟酸质量百分浓度40%的水溶液),开启冷水回流,将混合物加热至85℃并维持85℃,继续加热搅拌反应8小时,使其中的氢氟酸与铝离子反应生成相应的氟酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 19% (mass fraction), aluminum ions 1.8% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.7% (mass fraction) and moisture 77.5% (mass fraction) 500 grams of waste acid from the anodizing tank of aluminum profile was placed in a grinding-mouthed conical flask, and under the stirring condition of a stirring speed of 100 rpm, 2.5% of its mass fraction of hydrofluoric acid (which was an aqueous solution of 40% of hydrofluoric acid mass percentage concentration) was added. ), turn on the cold water reflux, heat the mixture to 85 ℃ and maintain 85 ℃, continue to heat and stir for 8 hours, make the hydrofluoric acid in it react with aluminum ion to generate corresponding aluminum fluoride, and obtain the reaction solution for subsequent use.

⑵晶种准备:取固态的分析纯氟酸铝,用不锈钢粉碎机粉碎,粉碎物经200目标准筛过筛后,即得氟酸铝晶种。(2) Seed preparation: take solid analytically pure aluminum fluoride, pulverize it with a stainless steel pulverizer, and sieve the pulverized material through a 200-mesh standard sieve to obtain aluminum fluoride seed crystals.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持25℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.5%的氟酸铝晶种,继续搅拌15小时,使晶种诱导反应液中的铝盐充分形成氟酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed crystal induction: reduce the temperature of the reaction solution obtained in step (1) to 25 °C and maintain it at 25 °C. Under the stirring condition of the stirring speed of 200 rpm, add 0.5% mass fraction of aluminum fluoride seed crystals to the reaction solution, and continue Stir for 15 hours, so that the seed crystal induces the aluminum salt in the reaction solution to fully form aluminum fluoride precipitation to obtain the reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为25℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintaining the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 25 ° C, under the stirring condition of the stirring speed of 20 rpm, after continuing to stir for 25 hours, stop stirring and let the sediment settle naturally for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为16.8%(质量分数)的铝型材阳极氧化槽脱铝酸液503克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and sulfuric acid content of 16.8% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 503 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例9:Example 9:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸16.5%(质量分数)、铝离子2.0%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂0.9%(质量分数)和水分80.6%(质量分数)的铝型材阳极氧化槽废酸1760克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数0.5%的十二烷基苯磺酸和其质量分数7.5%的氟硅酸(氟硅酸质量分数为30%的水溶液),开启冷水回流,将混合物加热至89℃并维持89℃,继续加热搅拌反应12小时,使其中的十二烷基苯磺酸和氟硅酸与铝离子反应生成相应的十二烷基苯磺酸铝和氟硅酸铝,得反应液备用。(1) Heating reaction: take the main composition as sulfuric acid 16.5% (mass fraction), aluminum ion 2.0% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 0.9% (mass fraction) and moisture 80.6% (mass fraction) 1760 grams of waste acid from anodizing tank of aluminum profile was put into a ground-mouthed conical flask, and under the stirring condition of a stirring speed of 100 rpm, 0.5% of dodecylbenzene sulfonic acid and 7.5% of fluorosilicon were added. acid (aqueous solution with a mass fraction of fluorosilicic acid of 30%), turn on cold water reflux, heat the mixture to 89 ° C and maintain 89 ° C, continue to heat and stir for 12 hours, so that the dodecylbenzenesulfonic acid and fluorosilicic acid in it Reaction with aluminum ions generates corresponding aluminum dodecylbenzenesulfonate and aluminum fluorosilicate, and the reaction solution is obtained for subsequent use.

⑵晶种准备:取固态的分析纯十二烷基苯磺酸铝和氟硅酸铝,按质量比为1:3混合,用不锈钢粉碎机粉碎,粉碎物经300目标准筛过筛后,即得十二烷基苯磺酸铝和氟硅酸铝的混合晶种。(2) Seed crystal preparation: Take solid analytically pure aluminum dodecylbenzenesulfonate and aluminum fluorosilicate, mix them in a mass ratio of 1:3, and pulverize them with a stainless steel pulverizer. A mixed seed crystal of aluminum dodecylbenzenesulfonate and aluminum fluorosilicate is obtained.

⑶晶种诱导:将步骤⑴所得反应液的温度降至25℃并维持15℃,在搅拌速度为200rpm的搅拌条件下,向反应液中加入其质量分数0.3%的混合晶种,继续搅拌18小时,使晶种诱导反应液中的铝盐充分形成十二烷基苯磺酸铝和氟硅酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed induction: reduce the temperature of the reaction solution obtained in step (1) to 25° C. and maintain it at 15° C. Under the stirring condition of the stirring speed of 200 rpm, add a mixed seed crystal with a mass fraction of 0.3% to the reaction solution, and continue to stir for 18 hours, the seed crystal induces the aluminum salt in the reaction solution to fully form the precipitation of aluminum dodecylbenzenesulfonate and aluminum fluorosilicate to obtain a reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为15℃,在搅拌速度为20rpm的搅拌条件下,继续搅拌25小时后,停止搅拌,让沉淀自然沉降10小时,取沉降上清液备用。(4) Natural sedimentation: maintain the temperature of the reaction solution obtained in step (3) by the precipitation of the aluminum salt at 15 ° C, under the stirring condition of the stirring speed of 20 rpm, continue stirring for 25 hours, stop stirring, and let the sedimentation naturally settle for 10 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为14.1%(质量分数)的铝型材阳极氧化槽脱铝酸液1859克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and sulfuric acid content of 14.1% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 1859 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

实施例10:Example 10:

一种铝型材阳极氧化槽废酸循环使用的处理方法,其步骤是:A processing method for recycling waste acid of anodizing tank of aluminum profile, the steps of which are:

⑴加热反应:取主要组成为硫酸17.2%(质量分数)、铝离子2.2%(质量分数)、铝型材阳极氧化专用LY-920宽温氧化剂1.1%(质量分数)和水分79.5%(质量分数)的铝型材阳极氧化槽废酸5280克于磨口三角烧瓶中,在搅拌速度为100rpm的搅拌条件下,加入其质量分数5.5%的磷酸和其质量分数3.5%的氟硅酸(氟硅酸质量分数为30%的水溶液),开启冷水回流,将混合物加热至95℃并维持95℃,继续加热搅拌反应11小时,使其中的磷酸和氟硅酸与铝离子反应生成相应的磷酸铝和氟硅酸铝,得反应液备用。(1) Heating reaction: take the main components as sulfuric acid 17.2% (mass fraction), aluminum ions 2.2% (mass fraction), LY-920 wide temperature oxidant for aluminum profile anodizing 1.1% (mass fraction) and moisture 79.5% (mass fraction) 5280 grams of waste acid from anodizing tank of aluminum profile was put into a ground conical flask, and under the stirring condition of stirring speed of 100 rpm, 5.5% phosphoric acid and 3.5% fluorosilicic acid (mass of fluorosilicic acid) were added. Aqueous solution with a fraction of 30%), turn on the cold water reflux, heat the mixture to 95 ° C and maintain it at 95 ° C, continue to heat and stir for 11 hours, so that the phosphoric acid and fluorosilicic acid in it react with aluminum ions to form the corresponding aluminum phosphate and fluorosilicon aluminum acid, and the reaction solution was prepared for later use.

⑵晶种准备:取固态的分析纯磷酸铝和氟硅酸铝,按质量比为2:1混合,用不锈钢粉碎机粉碎,粉碎物经300目标准筛过筛后,即得由磷酸铝和氟硅酸铝构成的混合铝晶种。(2) Seed preparation: Take solid analytically pure aluminum phosphate and aluminum fluorosilicate, mix them in a mass ratio of 2:1, pulverize them with a stainless steel pulverizer, and sieve the pulverized material through a 300-mesh standard sieve to obtain Mixed aluminum seeds composed of aluminum fluorosilicate.

⑶晶种诱导:将步骤⑴所得反应液的温度降至10℃并维持10℃,在搅拌速度为220rpm的搅拌条件下,向反应液中加入其质量分数0.3%的混合晶种,继续搅拌16小时,使晶种诱导反应液中的铝盐充分形成磷酸铝和氟硅酸铝沉淀,得铝盐沉淀析出的反应液。(3) Seed induction: reduce the temperature of the reaction solution obtained in step (1) to 10 °C and maintain it at 10 °C. Under the stirring condition of the stirring speed of 220 rpm, add a mixed seed crystal with a mass fraction of 0.3% to the reaction solution, and continue to stir for 16 hours, the seed crystal induces the aluminum salt in the reaction solution to fully form aluminum phosphate and aluminum fluorosilicate precipitation to obtain a reaction solution in which the aluminum salt is precipitated.

⑷自然沉降:维持步骤⑶所得铝盐沉淀析出的反应液的温度为10℃,在搅拌速度为25rpm的搅拌条件下,继续搅拌22小时后,停止搅拌,让沉淀自然沉降12小时,取沉降上清液备用。(4) Natural sedimentation: maintain the temperature of the reaction solution obtained in step (3) to precipitate out the aluminum salt at 10 ° C, under the stirring condition of the stirring speed of 25 rpm, continue stirring for 22 hours, stop stirring, and let the sedimentation naturally settle for 12 hours. Serum backup.

⑸膜分离:用膜材料为碳化硅、膜孔为0.04μm和膜组件形式为蜂窝煤型内管式膜的微孔膜设备精密过滤步骤⑷所得沉降上清液,得铝离子含量≤0.25%(质量分数)的和硫酸含量为15.3%(质量分数)的铝型材阳极氧化槽脱铝酸液5410克。⑸Membrane separation: use the microporous membrane equipment whose membrane material is silicon carbide, the membrane pore is 0.04μm, and the membrane module form is honeycomb type inner tubular membrane. mass fraction) and sulfuric acid content of 15.3% (mass fraction) aluminum profile anodic oxidation tank dealumination acid solution 5410 grams.

⑹成分调整:按铝型材阳极氧化工艺所需的铝型材阳极氧化槽酸液的硫酸质量百分含量的要求,补加分析纯浓硫酸和铝型材阳极氧化专用LY-920宽温氧化剂并搅拌均匀,即得可循环使用的阳极氧化槽酸液,用于下一批次的铝型材的阳极氧化。⑹Component adjustment: According to the requirements of the mass percentage of sulfuric acid in the acid solution of the aluminum profile anodizing tank required by the aluminum profile anodizing process, the analytical pure concentrated sulfuric acid and the special LY-920 wide temperature oxidant for aluminum profile anodizing shall be added and stirred evenly , that is, the recyclable acid solution of anodizing tank is obtained for the anodizing of the next batch of aluminum profiles.

经测定,铝型材阳极氧化废酸经上述方法处理后,硫酸保留率为100%,铝离子脱除率≥85%,不溶性杂质除去率为100%,外观澄清透明。铝型材阳极氧化槽脱铝酸液经成分调整后所得的阳极氧化槽酸液,完全可以用于下一批次的铝型材的阳极氧化。It has been determined that the sulfuric acid retention rate is 100%, the removal rate of aluminum ions is ≥85%, the removal rate of insoluble impurities is 100%, and the appearance is clear and transparent. The acid solution of the anodizing tank obtained by adjusting the composition of the dealumination acid solution in the anodizing tank for aluminum profiles can be used for the anodizing of the next batch of aluminum profiles.

本说明书中所描述的具体各实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described in this specification are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.

Claims (7)

1.A treatment method for recycling waste acid of an aluminum profile anodic oxidation tank comprises the following steps:
⑴ heating reaction, namely putting the waste acid of the aluminum profile anodic oxidation tank into a strong acid resistant reaction kettle or other container, starting cooling water for reflux, adding a chemical mixture with the mass of 0.3-25% of the waste acid under the condition of continuous stirring, heating the mixture to the chemical mixture dissociation reaction temperature and maintaining the chemical mixture dissociation reaction temperature, and continuing heating and stirring for reaction for 1.0-15 hours to enable the chemical mixture to react with aluminum ions to generate corresponding aluminum salts, thereby obtaining reaction liquid for later use;
⑵ preparing seed crystal by pulverizing solid aluminum salt composed of corresponding complexing agent acid radical and aluminum ion and difficult to be dissolved in water and dilute sulfuric acid with stainless steel pulverizer, and sieving the pulverized product with standard sieve to obtain aluminum salt seed crystal;
⑶ seed crystal induction, namely, reducing the temperature of the reaction liquid obtained in the step ⑴ to 0-45 ℃, maintaining the temperature at 0-45 ℃, adding the seed crystal obtained in the step ⑵ with mass fraction capable of playing an induction role into the reaction liquid under the condition of continuous stirring, and continuously stirring for 1.0-25 hours to enable aluminum salt in the seed crystal induction reaction liquid to form aluminum salt precipitate so as to obtain the reaction liquid separated out by the aluminum salt precipitate;
⑷, naturally settling, namely maintaining the temperature of the reaction liquid precipitated by the aluminum salt precipitate obtained in the step ⑶ at 0-40 ℃, controlling the settling and stirring speed, continuing stirring for 5-45 hours, stopping stirring, naturally settling the precipitate for 3-15 hours, and taking the supernatant of the settling for later use;
⑸ membrane separation, namely precisely filtering the supernatant fluid obtained in the step ⑷ by microporous membrane equipment to obtain dealuminizing acid liquor in an aluminum profile anodic oxidation tank for later use;
⑹, analyzing and measuring the mass percent of sulfuric acid of the dealuminizing acid solution of the aluminum profile anodic oxidation tank obtained in the step ⑸, adding concentrated sulfuric acid and a LY-920 wide-temperature oxidizing agent special for aluminum profile anodic oxidation according to the mass percent of sulfuric acid of the aluminum profile anodic oxidation tank acid solution of the aluminum profile anodic oxidation process, and uniformly stirring to obtain the recyclable anodic oxidation tank acid solution for anodic oxidation of the next batch of aluminum profiles.
2. The method for recycling the waste acid from the aluminum profile anodic oxidation tank in the step ⑴ is the residual acid from the aluminum profile anodic oxidation tank used for anodic oxidation of the aluminum profile in the oxidation tank, which has high aluminum ion content, can not be reused and needs to be discarded, and comprises the components of 10-30% by mass of sulfuric acid, 0.8-3.0% by mass of aluminum ions, 0.1-5% by mass of LY-920 wide-temperature oxidant special for anodic oxidation and 68-86% by mass of water, wherein the chemical mixture is one of analytically pure or chemically pure dodecylbenzene sulfonic acid, phytic acid, aluminum profile, phosphoric acid, silicic acid, polysilicic acid, fluosilicic acid and hydrofluoric acid, or a mixture of two to eight of the two or more in any proportion, and the dissociation reaction temperature of the chemical mixture is the temperature capable of promoting the generation of the corresponding aluminum salt and ranges from 15-120 ℃.
3. The method for treating the waste acid from the aluminum profile anodizing tank in the recycling mode according to claim 1, wherein the solid aluminum salt in the step ⑵ is any one of analytically pure or chemically pure aluminum dodecylbenzenesulfonate, aluminum phytate, aluminum oxalate, aluminum phosphate, aluminum silicate, aluminum polysilicate, aluminum fluorosilicate and aluminum hydrofluoride, or a mixture of two or more of the aluminum salts in any proportion, and the screening is 40-600 meshes.
4. The processing method for recycling the waste acid from the aluminum profile chemical polishing tank as claimed in claim 1, wherein the mass fraction capable of inducing the crystallization in the step ⑶ is 0.05-5%.
5. The processing method for recycling the waste acid from the aluminum profile anodic oxidation tank is characterized in that the sedimentation stirring speed in the step ⑷ is the stirring speed at which the aluminum salt can be sedimented, and the range of the stirring speed is 1-50 rpm.
6. The method for recycling waste acid from the anodic oxidation tank of aluminum profile according to claim 1, wherein the microporous membrane device of step ⑸ has a membrane material of silicon carbide, and the membrane component is in the form of honeycomb briquette type inner tubular membrane with membrane pores of 1, 0.5, 0.1 and 0.04 μm.
7. The method for recycling waste acid from the anodic oxidation tank of aluminum profiles as claimed in claim 1, wherein said concentrated sulfuric acid of step ⑹ is sulfuric acid with 98% mass fraction of analytical or chemical purity.
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