CN110818064A - A fluidized bed type ozone catalytic oxidation three-phase separation reaction device and system - Google Patents
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- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 53
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Abstract
Description
技术领域technical field
本发明涉及一种废水处理领域的反应装置,尤其是涉及一种流化床型臭氧催化氧化三相分离反应装置及该系统。The invention relates to a reaction device in the field of wastewater treatment, in particular to a fluidized bed type ozone catalytic oxidation three-phase separation reaction device and the system.
背景技术Background technique
随着现代工业的迅速发展,来自印染、皮革、化工等行业产生的工业废水量越来越大,该类工业废水不仅成分复杂多变、结构复杂,且有一定的毒性难生化处理。目前,国内外对普通工业废水的处理工艺大都采用生化法进行处理,但是随着各地排放标准的日益严格,单靠生化工艺处理尤其是针对高盐分、低B/C比、成份复杂、难降解工的业废水很难达到排放标准。With the rapid development of modern industry, the amount of industrial wastewater from printing and dyeing, leather, chemical and other industries is increasing. This kind of industrial wastewater is not only complex and changeable in composition and structure, but also has certain toxicity and is difficult to biochemically treat. At present, most of the common industrial wastewater treatment processes at home and abroad are treated by biochemical methods. However, with the increasingly strict discharge standards in various places, biochemical process treatment alone is especially suitable for high salinity, low B/C ratio, complex components, and refractory degradation. It is difficult for industrial wastewater to meet discharge standards.
对于高盐分、低B/C比、成份复杂、难降解废水的处理是最近几年国内外学者研究的一个热点和重点。为达到更高的处理要求,常采用物理吸附和化学氧化工艺对此类废水进行处理。物理吸附主要包括活性炭吸附和树脂吸附,但是该类方法存在的缺点是吸附材料吸附饱和后需要对其再生,而再生过程不但能耗高,且再生液一般含高浓度有机物,会引起二次污染;常用的化学氧化主要是高级氧化工艺,但是该氧化工艺由于探索时间短,基础理论还不十分完善,再加上实际污染系统复杂多样,使该技术无论在理论研究还是工业应用都存在不少有待研究解决的问题。The treatment of wastewater with high salinity, low B/C ratio, complex composition and refractory degradation has been a hotspot and focus of domestic and foreign scholars in recent years. In order to achieve higher treatment requirements, physical adsorption and chemical oxidation processes are often used to treat such wastewater. Physical adsorption mainly includes activated carbon adsorption and resin adsorption, but the disadvantage of this type of method is that the adsorption material needs to be regenerated after the adsorption is saturated, and the regeneration process not only consumes high energy, and the regeneration liquid generally contains high concentration of organic matter, which will cause secondary pollution. The commonly used chemical oxidation is mainly advanced oxidation process, but due to the short exploration time of this oxidation process, the basic theory is not very perfect, and the actual pollution system is complex and diverse, so that this technology has many theoretical research and industrial applications. issues to be resolved.
高级氧化技术在处理废水方面与生物法和物理法相比具有效率高、停留时间短、处理程度深等优点。臭氧催化氧化技术是众多高级氧化技术中的一种,臭氧催化氧化通过催化剂来提高氧化效率,降低反应的活化能,使氧化反应在常温常压下即可取得很好的氧化效果。然而由于工业废水成分复杂,污染物较多,采用单一催化剂、常规催化氧化工艺仍然存在臭氧利用率低,污染物处理不彻底等现象。根据工业废水成分复杂的特点,采用更加高效的催化剂组合并结合高效臭氧利用装置、先进反应装置的使用处理该类废水提高催化氧化处理效率,降低建设及运行成本变得越来越重要。Compared with biological methods and physical methods, advanced oxidation technology has the advantages of high efficiency, short residence time and deep treatment degree in wastewater treatment. Ozone catalytic oxidation technology is one of many advanced oxidation technologies. Ozone catalytic oxidation uses a catalyst to improve the oxidation efficiency and reduce the activation energy of the reaction, so that the oxidation reaction can achieve a good oxidation effect at normal temperature and pressure. However, due to the complex composition of industrial wastewater and many pollutants, the use of a single catalyst and conventional catalytic oxidation processes still have low ozone utilization and incomplete treatment of pollutants. According to the complex characteristics of industrial wastewater, it is becoming more and more important to use a more efficient catalyst combination combined with the use of high-efficiency ozone utilization devices and advanced reaction devices to treat such wastewater to improve the efficiency of catalytic oxidation treatment and reduce construction and operating costs.
发明内容SUMMARY OF THE INVENTION
为解决常规催化氧化催化剂采用固定床放置形式对悬浮物适用范围窄,系统催化效率低,臭氧利用率低,COD去除绝对负荷小,反应停留时间长,运行及投资成本高的缺陷。本发明提供一种流化床型臭氧催化氧化三相分离反应装置及该系统。In order to solve the shortcomings of conventional catalytic oxidation catalysts in fixed bed placement, the application range of suspended solids is narrow, the catalytic efficiency of the system is low, the utilization rate of ozone is low, the absolute load of COD removal is small, the reaction residence time is long, and the operation and investment costs are high. The invention provides a fluidized bed type ozone catalytic oxidation three-phase separation reaction device and the system.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种流化床型臭氧催化氧化三相分离反应装置,反应装置设有反应腔和内部中心导流筒,导流筒中设有悬浮式催化剂,导流筒底部设有布水器,顶部设有带孔隔板,导流筒底部与气水进口管连通,导流筒上方设有气液分离导流装置,气液分离导流装置外侧上部设有固液分离隔板,固液分离隔板外侧上部在反应腔上还设有溢流堰,溢流堰下部与气液分离导流装置外侧、固液分离隔板之间设有澄清区,反应装置顶部设有气循环出口和尾气排放口,气循环出口与气液分离导流装置直接相连,反应腔中下部设有液循环出口,反应装置中臭氧气水混合物进入导流筒,与悬浮式催化剂充分混合形成气液升式内循环流动并发生非均相催化氧化反应,反应后的气水混合物经过带孔隔板,未溶解的大部分气体进入气循环出口,溶解后的少部分气体随水流通过气液分离导流装置和固液分离隔板进入尾气口,溶解了极少部分气体的气液混合物则经过澄清区拦截悬浮物后从溢流堰出水口流出,经过澄清区拦截悬浮物后的部分固液混合物则进入导流筒与反应腔之间的澄清空间进行自然沉降固液分离,分离后的悬浮物从排污口排出,水则进入液循环出口在循环利用。A fluidized bed type ozone catalytic oxidation three-phase separation reaction device, the reaction device is provided with a reaction chamber and an inner central guide tube, a suspended catalyst is arranged in the guide tube, a water distributor is arranged at the bottom of the guide tube, and a top is provided with The baffle with holes, the bottom of the guide cylinder is connected with the gas-water inlet pipe, the upper part of the guide cylinder is provided with a gas-liquid separation guide device, the upper part of the outer side of the gas-liquid separation guide device is provided with a solid-liquid separation baffle, and a solid-liquid separation baffle The upper part of the outer side is also provided with an overflow weir on the reaction chamber, the lower part of the overflow weir and the outer side of the gas-liquid separation guide device and the solid-liquid separation baffle are provided with a clarification zone, and the top of the reaction device is provided with a gas circulation outlet and a tail gas discharge outlet , the gas circulation outlet is directly connected with the gas-liquid separation guide device, and the lower part of the reaction chamber is provided with a liquid circulation outlet. The ozone gas-water mixture in the reaction device enters the guide tube and is fully mixed with the suspended catalyst to form a gas-liquid lift-type internal circulation flow Heterogeneous catalytic oxidation reaction occurs, the reacted gas-water mixture passes through the perforated partition, most of the undissolved gas enters the gas circulation outlet, and a small part of the dissolved gas passes through the gas-liquid separation guide device and the solid-liquid with the water flow. The separation baffle enters the exhaust port, and the gas-liquid mixture with a very small part of the gas dissolved will pass through the clarification zone to intercept the suspended solids and flow out from the overflow weir outlet. The clarification space between the reaction chamber and the reaction chamber is used for natural sedimentation solid-liquid separation, the separated suspended matter is discharged from the sewage outlet, and the water enters the liquid circulation outlet for recycling.
进一步地,气液分离导流装置呈倒漏斗状,包括锥面分离部件和设于锥面分离部件顶部的管道分离部件,锥面分离部件位于导流筒上,管道分离部件则与顶部气循环出口连通。Further, the gas-liquid separation diversion device is in the shape of an inverted funnel, and includes a cone surface separation part and a pipe separation part arranged on the top of the cone surface separation part, the cone surface separation part is located on the diversion cylinder, and the pipe separation part circulates with the top gas. Exit connection.
进一步地,固液分离隔板呈锥形,设于锥面分离部件上,且一端与反应腔壁连接。Further, the solid-liquid separation baffle has a conical shape, is arranged on the conical surface separation component, and one end is connected with the reaction chamber wall.
进一步地,反应腔底部外侧还设有导波物位计,排污口位于导流筒与反应腔之间的空间底部,导波物位计检测沉淀物高度,沉淀物达到一定高度时,排污口可自动打开。Further, there is a guided wave level gauge on the outside of the bottom of the reaction chamber. The sewage outlet is located at the bottom of the space between the diversion cylinder and the reaction chamber. The guided wave level gauge detects the height of the sediment. When the sediment reaches a certain height, the sewage outlet can be opened automatically.
进一步地,悬浮式催化剂包括球形支撑架,设于球形支撑架中的柱状漂浮物和活性组份附着基材。活性组份附着基材上附着活性组分,悬浮式催化剂堆的密度为0.5-0.7。Further, the suspension type catalyst includes a spherical support frame, and the columnar floats and the active component attached to the base material are arranged in the spherical support frame. The active component is attached to the substrate, and the active component is attached to the substrate, and the density of the suspended catalyst stack is 0.5-0.7.
进一步地,活性组份附着基材为γ-氧化铝小球,活性组分附着于γ-氧化铝小球微孔隙结构内部及表面,小球直径2-16mm,球形支撑架为40-80mm。Further, the active component attachment substrate is γ-alumina spheres, the active components are attached to the inside and surface of the microporous structure of the γ-alumina spheres, the diameter of the spheres is 2-16mm, and the spherical support frame is 40-80mm.
本发明涉及的一种流化床型多效臭氧催化氧化三相分离反应系统,包括至少一个上述的反应装置,第一级反应装置的液循环口与高效溶气装置连接,高效溶气装置与反应装置底部的气水进口连接并连接至均匀布水气器,臭氧发生器与高效溶气装置口连接,第一级反应装置的出水口与下一级反应装置对应的高效溶气装置连接,进水泵与第一级反应装置对应的高效溶气装置连接,最后一级反应装置的出水口与气液分离器连接,气液分离器、各级反应装置的尾气口与尾气破坏器连接。The present invention relates to a fluidized bed type multi-effect ozone catalytic oxidation three-phase separation reaction system, comprising at least one of the above-mentioned reaction devices, the liquid circulation port of the first-stage reaction device is connected with the high-efficiency dissolved gas device, and the high-efficiency dissolved gas device is connected with The gas-water inlet at the bottom of the reaction device is connected and connected to the uniform water distributor, the ozone generator is connected to the high-efficiency dissolved gas device port, and the water outlet of the first-stage reaction device is connected to the high-efficiency dissolved-gas device corresponding to the next-stage reaction device, The inlet water pump is connected to the high-efficiency gas dissolving device corresponding to the first-stage reaction device, the water outlet of the last-stage reaction device is connected to the gas-liquid separator, and the gas-liquid separator and the tail gas outlet of the reaction device of each stage are connected to the tail gas destroyer.
进一步地,高效溶气装置包括气液混合泵及与气液混合泵连接的射流器,臭氧发生器与气液混合泵及射流器抽气口连接,各级反应装置的气循环出口与对应的射流器抽气口连接,各级反应装置的液循环出口与气液混合泵连接,第一级反应装置的出水口与下一级反应装置对应的液循环出口管连接,进水泵与第一级反应装置对应的液循环出口管连接。Further, the high-efficiency gas-dissolving device includes a gas-liquid mixing pump and a jet connected to the gas-liquid mixing pump, the ozone generator is connected to the gas-liquid mixing pump and the air suction port of the jet, and the gas circulation outlet of the reaction device at each level is connected to the corresponding jet. The air outlet of the first-stage reaction device is connected to the gas-liquid mixing pump, the water outlet of the first-stage reaction device is connected to the liquid circulation outlet pipe corresponding to the next-stage reaction device, and the inlet water pump is connected to the first-stage reaction device. Corresponding liquid circulation outlet pipe connection.
进一步地,气液混合泵气水比控制在0-1/9,射流器气水比控制在0-1.8,气液混合泵出口压力大于0.2MPa。Further, the gas-water ratio of the gas-liquid mixing pump is controlled at 0-1/9, the gas-water ratio of the ejector is controlled at 0-1.8, and the outlet pressure of the gas-liquid mixing pump is greater than 0.2MPa.
进一步地,悬浮式催化剂的投加量为1%-7%,反应装置工作压力小于0.05 MPa。Further, the dosage of the suspended catalyst is 1%-7%, and the working pressure of the reaction device is less than 0.05 MPa.
本发明可以配套流量计、调节阀、浓度计、物位计自动控制以实现上述目的。高效溶气装置分别由气液混合泵和射流器串联构成,臭氧经过高效溶气装置溶气后溶解效率可达98%以上。所述气体循环利用装置则有气液分离隔板和与射流器配套的抽吸管组成,该装置能将未溶解的臭氧通过射流器的抽吸作用形成闭式循环再利用。所述气升内循环流化床装置则有小阻力布水气器及导流筒构成。所述悬浮式催化剂则有直径2-16mm,密度>1的γ-氧化铝球形载体、直径40-80mm的塑料框架及密度<1的漂浮物组成,悬浮式催化剂通过氧化铝小球及漂浮物合理配比后形成悬浮状,该催化剂堆密度为0.5-0.7,随反应器底部气水混合物上升过程中形成中心向上边缘向下的闭式内循环湍流运动状态。The present invention can be matched with flowmeter, regulating valve, concentration meter and material level meter for automatic control to achieve the above purpose. The high-efficiency gas-dissolving device is composed of a gas-liquid mixing pump and an ejector in series, and the dissolution efficiency of ozone can reach more than 98% after being dissolved by the high-efficiency gas-dissolving device. The gas recycling device is composed of a gas-liquid separation baffle and a suction pipe matched with the ejector, and the device can form a closed cycle for reuse of the undissolved ozone through the suction action of the ejector. The air-lift internal circulating fluidized bed device is composed of a small resistance water distributor and a guide tube. The suspended catalyst is composed of a γ-alumina spherical carrier with a diameter of 2-16mm and a density of >1, a plastic frame with a diameter of 40-80mm and a float with a density of <1. The suspended catalyst passes through the alumina balls and the float. After a reasonable ratio, it forms a suspended state, and the bulk density of the catalyst is 0.5-0.7. With the rise of the gas-water mixture at the bottom of the reactor, a closed-type internal circulation turbulent motion state with the center upward and the edge downward is formed.
臭氧发生器包括制氧机、制臭氧机和空压机,发生器可根据待处理的废水水量和水质确定臭氧投加浓度及产量,亦可通过PLC自动控制关闭制臭氧机,调高空压机流量亦可实现反应器空气在线循环清洗。The ozone generator includes an oxygen generator, an ozone generator and an air compressor. The generator can determine the concentration and output of ozone according to the amount and water quality of the wastewater to be treated. It can also automatically control the closing of the ozone generator and the height of the air compressor through PLC. The flow rate can also realize the online circulation cleaning of the reactor air.
高效溶气装置采用气液混合泵加射流器溶气的方式,气液混合泵气水比可控制在0-1/9,射流流器气水比控制在0-1.8,气液混合泵出口压力大于0.2MPa,臭氧溶解效率可达98%以上,工程运用中可以根据COD负荷灵活调整臭氧投加量。The high-efficiency gas-dissolving device adopts the method of gas-liquid mixing pump and jet device. When the pressure is greater than 0.2MPa, the ozone dissolution efficiency can reach more than 98%, and the ozone dosage can be flexibly adjusted according to the COD load in engineering applications.
臭氧催化氧化反应器为密闭带压容器,工作压力小于0.05 MPa,臭氧催化氧化反应器内部做防腐处理或直接选用防腐材料。The ozone catalytic oxidation reactor is a closed pressure vessel, and the working pressure is less than 0.05 MPa. The interior of the ozone catalytic oxidation reactor is treated with anti-corrosion treatment or directly selected from anti-corrosion materials.
高效溶气装置可根据来水COD负荷及循环水量灵活增加串联数量或循环流量。The high-efficiency dissolved air device can flexibly increase the number of series or the circulating flow according to the COD load of the incoming water and the amount of circulating water.
本发明悬浮式催化剂载体采用γ-氧化铝小球作为多贵金属活性组分的附着基材,UPVC或ABS材料作为支撑框架,塑料泡沫作为漂浮物组成,通过调整三者间的比例关系适应不同水质的悬浮要求,整体式催化剂堆密度为0.5-0.7。The suspended catalyst carrier of the present invention adopts γ-alumina pellets as the attachment base material of the multi-precious metal active components, UPVC or ABS material as the supporting frame, and plastic foam as the floating material. For the suspension requirements, the bulk density of the monolithic catalyst is 0.5-0.7.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明通过高效溶气装置、臭氧催化氧化三相分离反应装置及催化剂的使用,使臭氧、污水、臭氧催化剂接触面积增大,传质动力消耗减少、处理效率大大提高,该反应装置及系统水头损失小, 动力消耗低,COD去除负荷高,催化剂投加量小,催化效率高,抗冲击负荷强,停留时间短,运行成本低,真正意义上实现气液固三相循环流化、在线清洗、在线排污,有效解决来水悬浮物波动的影响的同时还保障了出水悬浮物的稳定性。(1) The present invention increases the contact area of ozone, sewage and ozone catalyst through the use of a high-efficiency dissolved gas device, an ozone catalytic oxidation three-phase separation reaction device and a catalyst, reduces the consumption of mass transfer power, and greatly improves the treatment efficiency. And the system has small head loss, low power consumption, high COD removal load, small catalyst dosage, high catalytic efficiency, strong impact load resistance, short residence time, and low operating cost. , On-line cleaning, on-line sewage discharge, effectively solve the impact of the fluctuation of the suspended solids in the incoming water, and also ensure the stability of the suspended solids in the effluent.
(2)本发明尤其是在难降解工业废水深度处理方面,基于提高臭氧利用率并结合多贵金属悬浮式催化剂载体使用,实现气液固三相循环流化反应状态,提高臭氧利用率的同时增强了羟基自由基的转化,进而提高难降解污染物的去除效率,显著改善可生化性,提高COD处理负荷,且臭氧尾气浓度接近于零,适当增加尾气破坏器即可满足工程化运用。(2) The present invention, especially in the advanced treatment of refractory industrial wastewater, is based on improving the utilization rate of ozone and combining with the use of multi-precious metal suspended catalyst carriers to achieve a gas-liquid-solid three-phase circulating fluidized reaction state, improving the utilization rate of ozone and enhancing the The conversion of hydroxyl radicals is improved, the removal efficiency of refractory pollutants is improved, the biodegradability is significantly improved, the COD treatment load is increased, and the concentration of ozone tail gas is close to zero. Appropriate addition of tail gas destroyers can meet the engineering application.
附图说明Description of drawings
图1为本发明的流化床型臭氧催化氧化三相分离反应装置示意图;Fig. 1 is the schematic diagram of the fluidized bed type ozone catalytic oxidation three-phase separation reaction device of the present invention;
图2为本发明的悬浮式催化剂载体示意图;Fig. 2 is the schematic diagram of the suspension type catalyst carrier of the present invention;
图3为本发明的反应系统的流程示意图。Figure 3 is a schematic flow diagram of the reaction system of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中,有关COD的描述应定义为溶解性不可生物降解的COD。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. In the examples, the description of COD shall be defined as soluble non-biodegradable COD.
实施列1Implement
如图1所示,本实施例的流化床型臭氧催化氧化三相分离反应装置,包括反应腔,反应腔中设有导流筒3.1,导流筒3.1中设有悬浮式催化剂4,导流筒3.1底部设有布水器3.3,顶部设有带孔隔板3.2,导流筒3.1底部与气水进口3.13连通,导流筒3.1上方设有气液分离导流装置3.4,气液分离导流装置3.4外侧设有固液分离隔板3.5,气液分离导流装置3.4外侧还设有溢流堰塞,溢流堰下方与气液分离导流装置外侧3.4、固液分离隔板3.5之间形成澄清区3.6。As shown in FIG. 1 , the fluidized bed type ozone catalytic oxidation three-phase separation reaction device in this embodiment includes a reaction chamber, a flow guide tube 3.1 is arranged in the reaction chamber, and a
反应腔底部外侧还设有导波物位计3.7,排污口3.12位于导流筒3.1与腔壁之间的空间底部。导波物位计3.7与排污口可以与PLC控制系统连接,导波物位计3.7检测沉淀物高度,沉淀物达到一定高度时,排污口打开。There is also a guided wave level gauge 3.7 on the outside of the bottom of the reaction chamber, and the sewage outlet 3.12 is located at the bottom of the space between the guide tube 3.1 and the chamber wall. The guided wave level meter 3.7 and the sewage outlet can be connected with the PLC control system. The guided wave level meter 3.7 detects the height of the sediment. When the sediment reaches a certain height, the sewage outlet is opened.
本实施例的气液分离导流装置3.4呈倒漏斗状,包括锥面分离部件和设于锥面分离部件顶部的管道分离部件,锥面分离部件位于导流筒3.1上,管道分离部件与顶部气循环出口3.8连通。固液分离隔板3.5呈锥形,设于锥面分离部件上,且一端与反应腔壁连接。基于上述结构,臭氧气水混合物从底部气水进口3.13进入导流筒3.1,与悬浮式催化剂4充分混合形成气液升式内循环流动并发生非均相催化氧化反应,反应后的气水混合物经过带孔隔板3.2,未溶解的大部分进入气循环出口3.8,溶解后的少部分则通过气液分离导流流装置3.4上方进入尾气口3.9,经过澄清区拦截悬浮物后的另外小部分则从溢流部出水口3.10流出,固液混合物经过澄清区拦截悬浮物后进入导流筒3.1与腔壁之间的空间,并从反应腔中部的液循环口3.11流出。The gas-liquid separation and diversion device 3.4 in this embodiment is in the shape of an inverted funnel, and includes a conical surface separation part and a pipe separation part arranged on the top of the conical surface separation part. The gas circulation outlet 3.8 is communicated. The solid-liquid separation baffle 3.5 has a conical shape, is arranged on the conical surface separation part, and one end is connected with the wall of the reaction chamber. Based on the above structure, the ozone gas-water mixture enters the guide tube 3.1 from the bottom gas-water inlet 3.13, and is fully mixed with the suspended
如图2所示,悬浮式催化剂4包括球形支撑架15,设于球形支撑架15中的柱状漂浮物16和活性组份附着基材。活性组份附着于基材上,悬浮式催化剂堆的密度为0.5-0.7。本实施例以UPVC或ABS材料作为支撑框架15,塑料泡沫作为漂浮物,按照本领域技术人员经验,通过控制三者间的比例关系适应不同水质的悬浮要求,活性组份附着基材为γ-氧化铝小球,活性组分为现有产品,由Ru、Pt、Cu、Mo等金属及Ce等稀土组成,并按照浸渍等现有方式附着于γ-氧化铝小球微空隙结构内部及表面,小球直径2-16mm,球形支撑架为40-80mm。As shown in FIG. 2 , the suspended
如图3所示,本实施例的三相流化床型多效臭氧催化氧化三相分离反应系统,包括两个及以上的上述的反应装置3组成,如装置3构成第一级反应,装置11构成第二级反应。As shown in FIG. 3 , the three-phase fluidized bed type multi-effect ozone catalytic oxidation three-phase separation reaction system of this embodiment includes two or more of the above-mentioned
第一级反应装置3的液循环口3.11、气循环出口3.8与高效溶气装置连接,高效溶气装置与反应装置3底部的均匀布水气器连接,并进入气水进口,臭氧发生器与各级高效溶气装置连接,第一级反应装置3的出水口3.10与下一级反应装置对应的高效溶气装置连接,进水泵2与第一级反应装置3对应的高效溶气装置连接,第二级反应装置11的出水口3.10与气液分离器7连接,气液分离器7、各级反应装置的尾气口3.9与尾气破坏器8连接。The liquid circulation port 3.11 and the gas circulation outlet 3.8 of the first-
高效溶气装置包括气液混合泵5及与气液混合泵5连接的射流器6,臭氧发生器1与各级气液混合泵5、9和射流器6、10抽气口连接,各级反应装置的气循环出口与和射流器抽气口连接,各级反应装置的液循环出口与气液混合泵连接,第一级反应装置3的出水口3.10与第二级反应装置11对应的气液混合泵9连接,进水泵2与第一级反应装置3对应的气液混合泵5连接。The high-efficiency gas-dissolving device includes a gas-
本发明实施列中,臭氧发生器1为现有市售设备,包括制氧机、空压机及制臭氧机在内的一体化装置,臭氧浓度及流量灵活可调,可根据处理废水水质和水量确定臭氧投加浓度和产量,并通过切换臭氧产生与否实现反应器空气大量流在线清洗。In the implementation of the present invention, the
本实施例的系统中废水经过进水泵2、气液混合泵5及射流器6与臭氧发生器1提供的高浓臭氧在气液混合泵5、射流器6内充分混合高效溶解后以微气泡气水混合物形式经过小阻力布水气器3.3进入第一级反应装置3,微气泡气水混合物在第一级反应装置3导流筒3.1内,由于气泡上浮及污水向上流动作用形成中心上升边沿下降的循环流动状态,悬浮式催化剂4在此作用下促使臭氧大量转化为·OH发生臭氧自身氧化和·OH氧化反应,未反应的少量的溶解态的臭氧随着水流作用在反应装置3澄清区3.6内继续反应或进入下一级反应装置11乃至气液分离器7内消耗或分解殆尽,而未溶解、未被利用的臭氧则经过气液分离导流装置3.10的收集作用经过射流器抽气口的抽吸作用继续循环利用,尾气破坏器8分别与每一级反应装置顶部排气口及气液分离器7相连,处理可能存在的未反应的部分臭氧尾气以达安全标准。催化氧化反应器内的气液分离导流装置加装取样口,取样口可通过便携式臭氧浓度检测仪检测是否含臭氧,进而判断是否开启气体内循环及循环量大小。In the system of this embodiment, the waste water is fully mixed and efficiently dissolved in the gas-
气液混合泵5、射流器6均为市售产品,混合泵最小扬程22m,气液比1/9,溶气效率达95%以上,可稳定产生50um以下的微气泡,该气液混合泵性能稳定,在船舶行业已有广泛运用,由于溶气比受限,常结合射流器联合使用,所述射流器,溶气比高,性能稳定,免维护,适用于大规模工程化运用,联合气液混合泵总气液比在1以内仍然有95%以上的溶解效率。The gas-
臭氧催化氧化三相分离反应装置为密闭带压容器,工作压力小于0.05 MPa,内部及与水气接触部位均做防腐处理,处理时间根据废水水质确定,一般不高于1小时,催化剂在反应器内的投加量在1%-7%范围。The ozone catalytic oxidation three-phase separation reaction device is a closed pressure vessel, the working pressure is less than 0.05 MPa, and the interior and the parts in contact with water and gas are treated with anti-corrosion treatment. The treatment time is determined according to the quality of the wastewater, generally not more than 1 hour. The dosage is in the range of 1%-7%.
气液分离器7、尾气破坏器8为市售产品,可通过气液分离量及尾气处理量及运行压力对应选型。The gas-
本实施例的系统中,臭氧催化氧化三相分离反应装置内循环出口分别与气液混合泵5进口相连,气液混合泵5出口与射流器6直接相连,射流器6出口与催化氧化反应器底部的均匀布水气器相连,臭氧发生器1分别与气液混合泵5及射流器6相连构成两级高效溶气装置;臭氧发生器1以空气为气源产生臭氧气体,In the system of the present embodiment, the circulation outlet in the ozone catalytic oxidation three-phase separation reaction device is respectively connected with the inlet of the gas-
臭氧气体经过气液混合泵及射流器引流形成微气泡并大量溶解于水后以气水混合物形式经均匀布水气器底部进入臭氧催化氧化三相分离反应装置。悬浮式催化剂4在臭氧催化氧化三相分离反应装置3内与臭氧气水混合物充分混合形成气液升式内循环流动并发生非均相催化氧化反应,通过臭氧自身氧化作用及催化剂存在产生的羟基自由基无选择性氧化作用,去除难降解有机污染物,提高废水生化性,臭氧催化氧化反应后的气-水混合物经过澄清区及三相分离器有效拦截SS后从顶部溢流堰流至下一级反应器,最终经过多级反应器催化氧化反应后流至气液分离器7,气液分离后达标排放,SS(悬浮物)等固体污染物则在沉降区自然沉降于导流筒外筒,排污阀通过与导波物位计在线泥位监控实现污泥在线排放,而气体则通过尾气破坏器8处理以达到排放标准。The ozone gas flows through the gas-liquid mixing pump and the ejector to form microbubbles and dissolves in water in large quantities, and then enters the ozone catalytic oxidation three-phase separation reaction device in the form of a gas-water mixture through the bottom of the evenly distributed water vaporizer. The suspended
臭氧催化氧化三相分离反应装置从下到上依次设有注水口、排污口、小阻力布水气器、导波物位计、侧壁内循环出口、导流筒、气液分离隔板、固液分离隔板、溢流堰、排水口及排气口,从区域功能上分为三相流化催化反应区、自然沉降区、三相分离区及澄清区等;悬浮式催化剂在反应区中形成的中心上升边沿下降的固相循环、射流器气液混合泵抽吸气液分离隔板管路形成的臭氧尾气再利用的气相循环,气液混合泵与反应器侧壁出水底部中心进水形成的液相循环。The ozone catalytic oxidation three-phase separation reaction device is provided with a water injection port, a sewage outlet, a small resistance water distributor, a guided wave level meter, a circulation outlet in the side wall, a guide tube, a gas-liquid separation baffle, The solid-liquid separation baffle, overflow weir, water outlet and exhaust outlet are functionally divided into three-phase fluidized catalytic reaction zone, natural sedimentation zone, three-phase separation zone and clarification zone, etc. The suspended catalyst is in the reaction zone. The solid-phase circulation formed in the center of the rising edge and the falling edge, the gas-liquid mixing pump of the gas-liquid mixing pump pumping the gas-liquid separation baffle pipe and the gas-phase circulation of the ozone tail gas reuse, the gas-liquid mixing pump and the center of the effluent bottom of the side wall of the reactor. The liquid phase cycle formed by water.
本实施例中,根据来水COD降解负荷的大小,即可通过增加串联臭氧催化氧化三相分离反应装置的数量又可并联增多高效溶气装置数量提高三相流化床型多效臭氧催化氧化反应技术及装置的应用范围。In this embodiment, according to the size of the COD degradation load of the incoming water, the three-phase fluidized bed type multi-effect ozone catalytic oxidation can be improved by increasing the number of the ozone catalytic oxidation three-phase separation reaction devices in series and the number of high-efficiency dissolved gas devices in parallel. Scope of application of reaction technologies and devices.
由于射流器的负压抽吸及臭氧发生器的多级构造作用,反应器在气液混合泵开启,空压机开启,制氧机及制臭氧机停机的状态下,不改变任何管路阀门的情况下就可以实现气水在线清洗。Due to the negative pressure suction of the ejector and the multi-stage structure of the ozone generator, the reactor does not change any pipeline valves when the gas-liquid mixing pump is turned on, the air compressor is turned on, and the oxygen generator and ozone generator are stopped. Gas-water online cleaning can be achieved under the condition of
臭氧催化氧化三相分离反应装置加装的导波物位计通过与排污阀连锁还可以实现污泥自动在线排污。The guided wave level meter installed in the ozone catalytic oxidation three-phase separation reaction device can also realize automatic online sewage discharge of sludge by interlocking with the sewage valve.
悬浮式催化剂载体通过调整氧化铝小球、漂浮物、支撑框架间的比例关系来适应不同水质的悬浮要求,由于反应区中水流及气流的推动作用,悬浮式催化剂载体在上升水流及气流的作用下呈现出反应区中心位置上升边沿下降的闭式循环流动状态,加之带有旋转扇叶的支撑框架受水流及气流的剪切力作用悬浮式催化剂载体还同时呈现旋转状态。The suspended catalyst carrier adapts to the suspension requirements of different water quality by adjusting the proportional relationship between the alumina balls, floats, and support frames. Due to the promotion of the water flow and airflow in the reaction zone, the suspended catalyst carrier plays a role in the rising water flow and airflow. The bottom shows a closed-loop flow state in which the rising edge at the center of the reaction zone falls, and the support frame with rotating fan blades is affected by the shear force of the water flow and the airflow. The suspended catalyst carrier also presents a rotating state at the same time.
气液混合泵进口与反应器内循环出口及进水泵或上一级反应器排水口相连,出口与射流器相连,射流器出口与布水气器相连,气液混合泵、射流器抽气口与臭氧发生器管道并联,并联管路中分别加装止回阀、流量计、控制阀可根据不同水质情况灵活调整气水比及供气量,气液混合泵及射流器构成高效溶气装置,该种三相流化床型多效臭氧催化氧化反应技术及装置中可根据高效溶气装置并联数量大范围控制臭氧投加量及COD降解绝对负荷。The inlet of the gas-liquid mixing pump is connected with the circulation outlet in the reactor and the inlet water pump or the drainage port of the upper stage reactor, the outlet is connected with the ejector, the outlet of the ejector is connected with the water distributor, and the gas-liquid mixing pump and the air outlet of the ejector are connected with the ejector. The ozone generator pipelines are connected in parallel, and check valves, flow meters and control valves are installed in the parallel pipelines, which can flexibly adjust the air-water ratio and air supply volume according to different water quality conditions. The three-phase fluidized bed type multi-effect ozone catalytic oxidation reaction technology and device can control the ozone dosage and the absolute load of COD degradation in a wide range according to the parallel number of high-efficiency dissolved gas devices.
本实施例的系统还可以设有现有的配电箱及PLC系统,管路中还加装了止回阀、流量计、调节阀、在线仪表等,PLC系统通过与在线仪表连锁,可精准自动控制臭氧投加量及循环水量并方便检修。The system of this embodiment can also be provided with an existing distribution box and a PLC system, and a check valve, a flow meter, a regulating valve, an online instrument, etc. are also installed in the pipeline. The PLC system is interlocked with the online instrument to accurately Automatically control the dosage of ozone and the amount of circulating water and facilitate maintenance.
采用本实施例的系统处理某工业园区污水处理厂生化处理后的出水,小试进水COD浓度约为74mg/L,BOD/COD约为0.03,生化性极差,经过流化床形式的多效催化氧化反应系统处理后,出水稳定达20-28mg/L,最大去除负荷达1.3 kg/(m3•d),臭氧利用率达95%以上,该水在达地表Ⅳ水的要求之下,按去除COD浓度50mg/L计,臭氧投加量/COD去除量在1.5-3范围内波动,处理成本为0.6-1.2元(人民币)/m³,电价按0.8元/度计,处理成本明显低于当前常规高级氧化处理工艺。The system of this embodiment is used to treat the effluent after biochemical treatment of a sewage treatment plant in an industrial park. The COD concentration of the influent in the small test is about 74 mg/L, the BOD/COD is about 0.03, and the biochemical property is extremely poor. After treatment by the efficient catalytic oxidation reaction system, the effluent is stable at 20-28 mg/L, the maximum removal load is 1.3 kg/(m3·d), and the ozone utilization rate is over 95%. According to the removal of COD concentration of 50mg/L, the dosage of ozone/COD removal fluctuates in the range of 1.5-3, the treatment cost is 0.6-1.2 yuan (RMB)/m³, and the electricity price is calculated at 0.8 yuan/kWh, the treatment cost is significantly lower in the current conventional advanced oxidation treatment process.
实施列2Implement
本实施例的系统与实施例1相同。The system of this embodiment is the same as that of
采用本实施例的系统处理某园区印染、化工类生化处理后尾水,该尾水前端采用水解酸化+A2O+MBR等生化处理,生化停留时间超40h,尾水B/C几乎为零,COD维持在70-100mg/l波动,该废水经过GC/MS分析,水中主要含偶氮、杂环类基团,分子量大于10k以上的达50%以上,基本可全部认为是生化难降解部分,中试处理规模1m³/h,停留时间0.5h,单级催化氧化系统连续运行,催化剂投加量3%,进水COD浓度80-100mg/L,出水稳定达35mg/L,COD去除绝对量为40-60mg/l,COD去除率稳定达60%以上,臭氧投加量60-90mg/L,臭氧投加量/COD去除量为1.2-1.5,处理成本为0.84-1元/m³,电价按0.8元/度计。The system of this embodiment is used to treat the tail water after printing and dyeing and chemical biochemical treatment in a certain park. The front end of the tail water adopts biochemical treatment such as hydrolysis and acidification + A 2 O + MBR, the biochemical residence time exceeds 40h, and the B/C of the tail water is almost zero. , the COD fluctuates at 70-100mg/l. The wastewater is analyzed by GC/MS. The water mainly contains azo and heterocyclic groups, and the molecular weight is greater than 10k and more than 50%. Basically, all of them can be considered as biochemical refractory parts. , the pilot-scale treatment scale is 1m³/h, the residence time is 0.5h, the single-stage catalytic oxidation system runs continuously, the catalyst dosage is 3%, the COD concentration of the influent is 80-100mg/L, the effluent is stable up to 35mg/L, and the absolute amount of COD removal is It is 40-60mg/l, the COD removal rate is stable above 60%, the ozone dosage is 60-90mg/L, the ozone dosage/COD removal amount is 1.2-1.5, the treatment cost is 0.84-1 yuan/m³, electricity price According to 0.8 yuan / degree.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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