CN110817549B - Winding control method, device and system and computer storage medium - Google Patents

Winding control method, device and system and computer storage medium Download PDF

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CN110817549B
CN110817549B CN201911047771.5A CN201911047771A CN110817549B CN 110817549 B CN110817549 B CN 110817549B CN 201911047771 A CN201911047771 A CN 201911047771A CN 110817549 B CN110817549 B CN 110817549B
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winding
tension
preset
value
winding motor
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CN110817549A (en
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杨茂
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Suzhou Anchi Control System Co ltd
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Suzhou Anchi Control System Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension

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Abstract

The application discloses a rolling control method, rolling control equipment, a rolling control system and a computer storage medium, wherein the rolling control method is applied to a rolling system, the rolling system comprises a rolling motor, and the rolling control method comprises the steps of receiving a control instruction and controlling the rolling motor to operate according to the control instruction; and receiving a preset tension value, carrying out closed-loop regulation according to the preset tension value and the collected tension signal, and controlling the winding motor so that the rotating speed or the torque of the winding motor is within a preset range. Through the mode, the tension control precision can be improved, and the winding quality is guaranteed.

Description

Winding control method, device and system and computer storage medium
Technical Field
The present application relates to the field of control technologies, and in particular, to a winding control method, device, system, and computer storage medium.
Background
The rolling machine is widely applied to production lines for processing paper rolls, cloth rolls, plastic rolls and metal coiled materials, and is designed to be diversified according to actual process requirements, a simple rolling machine and a hydraulic rolling machine are commonly used, and the rolling machine generally has strict requirements on the inner diameter of a roll, the outer diameter of the roll, the thickness of a roll material and the width of the roll material.
Winding control problems are often encountered in various industries of industrial production, for example, in the production process of paper, textiles, plastic films, electric wires, printed matters, magnetic tapes, metal wires and the like, the unwinding tension and the winding tension of a strip material or a wire are critical to the quality of a product, and if the tension is too high, the processed material is stretched and deformed; if the tension is too low, the stress between layers of the processing material deforms, so that the winding is irregular, and the processing quality is influenced; for this purpose, constant tension control is required, i.e. the product is subjected to an optimum tension during winding and remains constant throughout.
The winding control problem is often encountered in the prior art, the condition of edge stacking or edge shortage is easy to occur, the production efficiency is reduced, the traditional winding adopts mechanical braking, the automation, the flexibility and the universality are poor, the mechanical abrasion is very serious due to the mechanical coaxial transmission, and the service life of the traditional winding machine is short; in addition, the tension of the existing winding machine is controlled through an open loop, the tension control cannot meet the actual requirement, the control stability is poor, and the winding cannot achieve the effects of uniform arrangement and tidy winding; and the volume is too large, large space resources are occupied, and the cost is relatively high.
Disclosure of Invention
The application mainly solves the problem of providing a winding control method, equipment, a system and a computer storage medium, which can improve the precision of tension control and ensure the winding quality.
In order to solve the technical problem, the technical scheme adopted by the application is as follows: the winding control method is applied to a winding system, the winding system comprises a winding motor, and the method comprises the following steps: receiving a control instruction, and controlling the winding motor to operate according to the control instruction; and receiving a preset tension value, carrying out closed-loop regulation according to the preset tension value and the collected tension signal, and controlling the winding motor so that the rotating speed or the torque of the winding motor is within a preset range.
In order to solve the above technical problem, another technical solution adopted by the present application is: there is provided a winding control apparatus comprising a memory and a processor connected to each other, wherein the memory is used for storing a computer program, and the computer program, when executed by the processor, is used for implementing the winding control method described above.
In order to solve the above technical problem, another technical solution adopted by the present application is: the winding system comprises a winding control device and a winding motor which are connected with each other, wherein the winding control device is used for controlling the winding motor to operate so that the rotating speed or the torque of the winding motor is within a preset range, and the winding control device is the winding control device.
In order to solve the above technical problem, another technical solution adopted by the present application is: there is provided a computer storage medium for storing a computer program for implementing the above-described winding control method when executed by a processor.
Through the scheme, the beneficial effects of the application are that: through receiving preset tension value and tension signal and carrying out closed-loop control, realize permanent tension control rolling motor, can improve tension control's precision, can realize full automatization electronic rolling, the electronic rolling has the advantage of arranging neatly, the rolling is even, automatic height and convenient operation, the tensile deformation that the too big tensile deformation that leads to of tension and the stress deformation that the tension undersize leads to of avoiding appearing, guarantees the rolling quality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Wherein:
fig. 1 is a schematic flowchart of an embodiment of a rolling control method provided in the present application;
fig. 2 is a schematic flowchart of another embodiment of a winding control method provided in the present application;
FIG. 3 is a schematic flow chart of step 25 in the embodiment shown in FIG. 2;
fig. 4 is a schematic structural diagram of an embodiment of a winding control apparatus provided in the present application;
FIG. 5 is a schematic structural diagram of an embodiment of a winding system provided in the present application;
FIG. 6 is a schematic structural diagram of an embodiment of a computer storage medium provided in the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1, fig. 1 is a schematic flow chart of an embodiment of a winding control method provided in the present application, where the winding control method is applied to a winding system, the winding system includes a winding motor, and the method includes:
step 11: and receiving a control instruction, and controlling the winding motor to operate according to the control instruction.
After the power is on, an instruction for controlling the winding motor to operate can be received, and the instruction can be generated by operating the winding system by an operator.
Step 12: and receiving a preset tension value, carrying out closed-loop regulation according to the preset tension value and the collected tension signal, and controlling the winding motor so that the rotating speed or the torque of the winding motor is within a preset range.
The tension control method can be divided into a direct tension control method and an indirect tension control method, and the direct tension control method is also called a feedback control method and can be divided into two methods: one is to use a sensor to detect the actual tension and use the measured value as a feedback signal to form a tension closed loop system, i.e. the measured actual value is compared with the preset tension, and the deviation generates a control action to make the actual tension equal to the preset tension; and the other method is to utilize the loop to establish tension, measure loop quantity, form a loop feedback control system and control the loop quantity to be constant so as to ensure that the tension of the product is constant.
The indirect tension control method is also called a compensation control method, compensates tension change which may occur by adjusting parameters influencing the tension stability, and indirectly keeps the tension stable, namely only setting a preset tension value, a detector is not needed to acquire an actual value of the tension, closed-loop control is not formed, and the tension is indirectly and constantly controlled by controlling the current or exciting current of the motor, so that the torque of the motor is kept unchanged, and the tension is guaranteed to be constant.
In the embodiment, a direct tension control method is adopted, tension feedback adjustment is added on the basis of tension open-loop control, a preset tension value set by an operator can be received, closed-loop adjustment is performed according to the preset tension value and a sampled simulated tension signal, a constant tension value is output, and the constant rotating speed or torque of the winding motor is ensured.
This embodiment presets tension value and tension signal through receiving in winding motor's the operation process and carries out closed-loop control, for traditional rolling tension control, can increase substantially tension control's precision, can realize full automatization electronic rolling, guarantee the rolling quality, have the advantage of arranging neatly, the rolling is even, automatic height and convenient operation, winding motor follows lead screw reciprocating motion and carries out the rolling operation, can reduce pile limit or the under-limit condition that appears in the winding process by a wide margin.
Referring to fig. 2, fig. 2 is a schematic flow chart of another embodiment of a rolling control method provided in the present application, the method including:
step 21: and receiving and storing the parameters of the winding motor.
The winding control method can be applied to a winding system, the winding system comprises a winding motor, a man-machine interaction device and a winding control device, an operator can input the parameters of the winding motor into the man-machine interaction device, the man-machine interaction device forwards the parameters to the winding control device, the winding control device stores the parameters, the operator is not required to set the parameters after each startup, and meanwhile the winding control device can be used after power failure and is not required to set the parameters again after power failure.
Step 22: and receiving a control instruction, and controlling the winding motor to operate according to the control instruction.
The control instruction generated by operating personnel operating the human-computer interaction equipment can be received, the control instruction comprises an operation instruction, a stop instruction, a fault reset instruction or an emergency stop instruction, and after the operation instruction is received, the winding motor can be controlled to operate.
Step 23: and receiving a preset tension value, and sampling the tension signal to obtain a feedback tension value.
After the winding motor is started, a preset tension value set by an operator through the human-computer interaction device can be received, and proportional-Integral-derivative (PID) closed-loop adjustment is performed, specifically, in steps 23 to 26.
Step 24: and calculating the tension deviation between the preset tension value and the feedback tension value.
The tension deviation is the difference between the preset tension value and the feedback tension value, and can be adjusted according to the tension deviation, so that the output tension value gradually approaches a fixed tension value.
Step 25: and performing proportional integral derivative operation according to the tension deviation, and outputting a constant tension value.
Performing proportional adjustment calculation according to the deviation between the feedback tension value obtained by sampling and a preset tension value and a proportional coefficient, then performing integral adjustment calculation according to the proportional coefficient, the tension deviation and an integral time, and finally performing differential adjustment calculation according to a differential time and the proportional coefficient, as shown in fig. 3 specifically:
step 251: and calculating a proportional adjustment value by using the tension deviation and a preset proportional coefficient.
Multiplying the tension deviation frqpid.
Step 252: and calculating an integral adjusting value by utilizing a preset proportional coefficient, tension deviation and integral time.
The product of the preset proportionality coefficient frqpid.kp and the tension deviation frqpid.error is divided by the integration time frqpid.ti to obtain the integral adjustment value outI, i.e., (frqpid.kp frqpid.error)/frqpid.ti.
Step 253: and calculating a differential regulation value by using a preset proportionality coefficient and the differential time.
Multiplying the preset proportionality coefficient frqpid.kp by the derivative time frqpid.td to obtain the derivative adjustment value outD, i.e. outD ═ frqpid.kp ×/frqpid.td.
Step 254: and superposing the proportional adjustment value, the integral adjustment value and the differential adjustment value, and carrying out amplitude limiting treatment on a superposition result to obtain an output tension value.
The calculation formula of the PID output value pidOut is as follows:
pidOut=outP+outI+outD
after the PID output value is obtained, the PID output value may be limited to control the magnitude of the output tension value, with the upper limit being set when the PID output value is greater than the upper limit and the lower limit being set when the PID output value is less than the lower limit.
In a specific embodiment, the magnitude of the first preset tension threshold (upper limit) and the magnitude of the second preset tension threshold (lower limit) may be set, and the first preset tension threshold is greater than the second preset tension threshold; judging whether a superposition result (PID output value) is greater than a first preset tension threshold value or not, and if the superposition result is greater than the first preset tension threshold value, outputting the tension value as the first preset tension threshold value; if the superposition result is less than or equal to the first preset tension threshold value, judging whether the superposition result is less than a second preset tension threshold value; if the superposition result is smaller than a second preset tension threshold, the output tension value is the second preset tension threshold; and if the superposition result is greater than or equal to the second preset tension threshold and less than or equal to the first preset tension threshold, outputting the tension value as the superposition result.
After the clipping, the steps 24 and 251 and 254 may be repeated until the output tension value is constant.
Step 26: and smoothing the current feedback tension value and the constant tension value to enable the output tension value to reach the constant tension value from the current feedback tension value within preset time.
After the output tension value is calculated, smoothing (such as slope linear change) can be carried out to realize stable control, so that the output tension value has certain change time from the current tension value to the constant tension value, and tension sudden change is prevented; for example, the current tension value is 80, the constant tension value is 100, and the tension value is changed from 80 to 100, namely the tension value is not instantly changed into 100, but is gradually increased to 100, so that the fault report caused by sudden change of the tension value can be prevented.
In a specific embodiment, the winding diameter can be calculated in real time by using the angular velocity and the linear velocity of the current winding motor, and then the rotating speed or the torque of the winding motor can be adjusted according to the current winding diameter.
Further, the winding diameter d can be calculated in real time by dividing the current linear velocity v of the winding motor by the angular velocity w, or the winding diameter can be calculated by using the relationship between the linear velocity v and the rotational speed n as well as the winding diameter d, that is, v ═ pi dn; the winding diameter is gradually increased in the production process, the output torque of the winding motor changes along with the change of the winding diameter, the output torque is larger when the winding diameter is larger, the rotating speed or torque of the winding motor can be adjusted in real time according to the calculated winding diameter, and stable control is realized; specifically, if the winding motor works in a speed control mode, adjusting the rotating speed; and if the winding motor works in the torque control mode, adjusting the torque.
Step 27: and judging whether the current winding length reaches a preset length.
In order to judge whether the reel is full, the current winding length can be monitored in real time, and then the size relation between the current winding length and the preset length is compared.
Step 28: and if the current winding length reaches the preset length, sending a stop instruction to the winding motor to control the winding motor to stop.
The winding motor is characterized in that the winding motor is provided with a winding shaft, the winding shaft is connected with the winding shaft, and the winding shaft is connected with the winding shaft.
Step 29: and if the current winding length does not reach the preset length, controlling the winding motor to continue to operate.
The winding motor can work in a torque control mode and a speed control mode, the output torque can be automatically adjusted according to the winding diameter when the winding motor works in the torque control mode, and the operation frequency can be changed along with the change of the winding diameter when the winding motor works in the speed control mode, so that the output torque or the operation frequency can be adjusted along with the winding diameter.
The tension value is adjusted through PID closed-loop control, so that the tension value received by the winding motor is constant, the winding diameter changes in real time in the winding process, and the output torque is adjusted along with the winding diameter, so that stable control is realized, the control effect is good, and the working efficiency is high; the winding automation can be realized, the PID calculation is carried out by receiving the preset tension value and the feedback tension value in the operation process, and the control precision is high; the winding motor runs stably in the whole process, the tension value can be smoothed, and the phenomenon of out of control or winding disorder cannot occur when sudden tension change occurs; and the realization is simple, the flexibility is strong, and easy operating personnel controls.
Referring to fig. 4, fig. 4 is a schematic structural diagram of an embodiment of a rolling control device provided in the present application, where the rolling control device 40 includes a memory 41 and a processor 42 connected to each other, the memory 41 is used for storing a computer program, and the computer program is used for implementing the rolling control method in the foregoing embodiment when being executed by the processor 42.
The rolling control equipment 40 in this embodiment adjusts the tension value that can export the invariant through the closed loop, can adjust the output torque of rolling motor in real time, can solve pile limit and owe the limit problem simultaneously, and have small, light in weight, with low costs, control stability is high, the flexibility is strong, long service life, fault rate are low, easy operation and control simple advantage.
Referring to fig. 5, fig. 5 is a schematic structural diagram of an embodiment of a winding system provided in the present application, in which the winding system 50 includes a winding control device 51 and a winding motor 52 connected to each other, the winding control device 51 is configured to control the winding motor 52 to operate so that a rotation speed or a torque of the winding motor 52 is within a preset range, and the winding control device 51 is the winding control device in the above embodiment.
The winding system 50 may further include a human-computer interaction device 53, the human-computer interaction device 53 is connected to the winding control device 51, and is configured to send a preset tension value, a control instruction, or a parameter of the winding motor 52 to the winding control device 51, and a communication mode between the human-computer interaction device 53 and the winding control device 51 may be wireless communication.
This embodiment is through sampling the simulation tension signal and obtaining feedback tension value, utilizes feedback tension value and predetermines tension value and carry out closed loop control, controls rolling motor 52 through torque control or speed control to realize the rolling, the rolling in-process is along with the constantly transform rolling moment automatic adjustment of rolling footpath, ensures the stability and the precision of rolling, and can realize full-automatic rolling.
Referring to fig. 6, fig. 6 is a schematic structural diagram of an embodiment of a computer storage medium provided in the present application, where the computer storage medium 60 is used to store a computer program 61, and when the computer program 61 is executed by a processor, the computer program is used to implement the rolling control method in the foregoing embodiment.
The computer storage medium 60 may be a server, a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and various media capable of storing program codes.
In the several embodiments provided in the present application, it should be understood that the disclosed method and apparatus may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, a division of modules or units is merely a logical division, and an actual implementation may have another division, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed.
Units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units may be integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The above embodiments are merely examples, and not intended to limit the scope of the present application, and all modifications, equivalents, and flow charts using the contents of the specification and drawings of the present application, or those directly or indirectly applied to other related arts, are included in the scope of the present application.

Claims (7)

1. A winding control method is applied to a winding system, the winding system comprises a winding motor, and the method comprises the following steps:
receiving a control instruction, and controlling the winding motor to operate according to the control instruction;
receiving a preset tension value, and sampling a tension signal to obtain a feedback tension value;
calculating the tension deviation between the preset tension value and the feedback tension value;
multiplying the tension deviation by a preset proportional coefficient to calculate a proportional adjustment value;
dividing the product of the preset proportionality coefficient and the tension deviation by integral time to calculate an integral adjustment value;
multiplying the preset proportional coefficient by the differential time to calculate a differential adjustment value;
superposing the proportional adjustment value, the integral adjustment value and the differential adjustment value, and carrying out amplitude limiting processing on a superposition result to obtain an output tension value;
continuing to execute the step of calculating the tension deviation between the preset tension value and the feedback tension value until the output tension value is constant, so that the rotating speed or the torque of the winding motor is within a preset range;
after the output tension value is obtained, smoothing is carried out on the current feedback tension value and the constant tension value, so that the output tension value reaches the constant tension value from the current feedback tension value within preset time; in the winding process, the winding diameter is calculated in real time by utilizing the angular speed and the linear speed of the winding motor, so that the rotating speed or the torque of the winding motor is adjusted according to the winding diameter.
2. The winding control method according to claim 1,
when the winding motor is controlled by using a torque control mode, controlling the torque of the winding motor within a preset torque range; and when the winding motor is controlled by using a speed control mode, controlling the rotating speed of the winding motor within a preset rotating speed range.
3. The winding control method according to claim 1, wherein the step of performing amplitude limiting processing on the superposition result to obtain an output tension value comprises:
judging whether the superposition result is larger than a first preset tension threshold value or not;
if so, the output tension value is the first preset tension threshold value; if not, judging whether the superposition result is smaller than a second preset tension threshold value or not;
if so, the output tension value is the second preset tension threshold value; if not, the output tension value is the superposition result;
wherein the first preset tension threshold is greater than the second preset tension threshold.
4. The winding control method according to claim 1, characterized by further comprising:
judging whether the current winding length reaches a preset length or not;
if so, sending a stop instruction to the winding motor to control the winding motor to stop; if not, controlling the winding motor to continue to operate.
5. A roll control apparatus comprising a memory and a processor connected to each other, wherein the memory is configured to store a computer program, which when executed by the processor, is configured to implement the roll control method according to any one of claims 1 to 4.
6. A winding system is characterized by comprising a winding control device and a winding motor which are connected with each other, wherein the winding control device is used for controlling the winding motor to operate so that the rotating speed or the torque of the winding motor is within a preset range, and the winding control device is the winding control device in claim 5.
7. A computer storage medium storing a computer program, wherein the computer program, when executed by a processor, is configured to implement the rolling control method of any one of claims 1-4.
CN201911047771.5A 2019-10-30 2019-10-30 Winding control method, device and system and computer storage medium Active CN110817549B (en)

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