CN110816779B - Device and system for continuously monitoring and assisting in adjusting levelness of component - Google Patents

Device and system for continuously monitoring and assisting in adjusting levelness of component Download PDF

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Publication number
CN110816779B
CN110816779B CN201911084956.3A CN201911084956A CN110816779B CN 110816779 B CN110816779 B CN 110816779B CN 201911084956 A CN201911084956 A CN 201911084956A CN 110816779 B CN110816779 B CN 110816779B
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China
Prior art keywords
adjusting
hole
mother board
levelness
support frame
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CN201911084956.3A
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CN110816779A (en
Inventor
纪君
梁君
李子会
许周喆
古华博
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CSSC Qingdao Beihai Shipbuilding Co Ltd
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QINGDAO BEIHAI SHIPBUILDING HEAVY INDUSTRY CO LTD
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Abstract

The invention discloses a device for continuously monitoring and assisting in adjusting levelness of a component, which comprises: the support frame is L-shaped; the middle part of the mother board is provided with a first through hole which is arranged on a horizontal rod of the support frame, and the lower edge of the first through hole is higher than the horizontal rod of the support frame; an adjustment assembly mounted on a motherboard; the adjusting plate, the adjusting plate middle part is equipped with the second through-hole, through adjusting the movable mounting of subassembly on the mother board, first through-hole and second through-hole overlap. The device is installed respectively and is used in cooperation steel wire and counter weight above the component both ends, can continuously monitor and assist the levelness of adjustment component, has greatly reduced level measuring instrument's frequency of use, has improved the installation effectiveness of component.

Description

Device and system for continuously monitoring and assisting in adjusting levelness of component
Technical Field
The invention relates to the technical field of ship and offshore platform construction, in particular to an auxiliary tool for mounting components with high requirements on levelness in the ship construction process, and more particularly relates to a device and a system for continuously monitoring and assisting in adjusting the levelness of the components.
Background
The ship manufacturing belongs to the manufacturing industry of large equipment with high complexity and strong comprehensiveness. In recent years, with the development of marine development and the development of marine transportation industry, higher requirements are made on high performance of ships. The development of the ship manufacturing industry can drive the development of peripheral industries and has important strategic significance for improving the comprehensive strength of the country.
The construction process of ships or ocean engineering structures often involves the installation of components with high requirements on levelness, such as crane tracks, ship moving trolley tracks and the like. The levelness of the upper surface of the component needs to be monitored at any time in the installation process of the component, so that the levelness can be adjusted in time, and the construction precision can be improved.
In the prior art, in order to achieve the design and installation accuracy of the component, a leveling instrument is required to be used for monitoring the levelness of the component at any time, and once horizontal deviation occurs, the component also needs to be adjusted by the aid of the leveling instrument. The whole installation process needs a high-frequency use level measuring instrument, the levelness of the component cannot be continuously monitored, and the installation efficiency of the component is seriously influenced.
Based on the above technical problems, my company has developed a device and system for continuously monitoring and assisting in adjusting the levelness of a component.
Disclosure of Invention
The invention aims to provide a device for continuously monitoring and assisting in adjusting the levelness of a component, which is respectively arranged above two ends of the component and used in cooperation with a steel wire and a counterweight, can continuously monitor and assist in adjusting the levelness of the component, greatly reduces the use frequency of a level measuring instrument, and improves the installation efficiency of the component.
In order to realize the first purpose, the technical solution adopted by the invention is as follows:
an apparatus for continuously monitoring and assisting in adjusting the levelness of a member, comprising:
the support frame is L-shaped;
the middle part of the mother board is provided with a first through hole which is arranged on a horizontal rod of the support frame, and the lower edge of the first through hole is higher than the horizontal rod of the support frame;
an adjustment assembly mounted on a motherboard;
the adjusting plate, the adjusting plate middle part is equipped with the second through-hole, through adjusting the movable mounting of subassembly on the mother board, first through-hole and second through-hole overlap.
Preferably, a laser target is attached to the lower portion of the second through hole in the adjusting plate.
Preferably, the mother board and the adjusting board are both square, and the side length of the mother board is larger than that of the adjusting board.
Preferably, the adjusting assembly comprises a limiting nut and a limiting bolt matched with the limiting nut, the limiting nut is installed in the middle of the upper edge, the middle of the left edge and the middle of the right edge of the mother board, the two limiting nuts are evenly installed on the lower edge of the mother board, the limiting bolt penetrates through the limiting nut and can fix the adjusting plate on the mother board, and the position of the adjusting plate on the mother board can be adjusted by rotating the corresponding limiting bolt.
Preferably, the diameter of the first through hole is 100mm, and the diameter of the second through hole is 5 mm.
Preferably, the material of the support frame, the motherboard and the adjusting plate is metal.
A second object of the present invention is to provide a system for continuously monitoring and assisting in adjusting the levelness of a member, which is capable of continuously monitoring and assisting in adjusting the levelness of a member, greatly reducing the frequency of use of a level measuring instrument, and improving the installation efficiency of the member.
In order to realize the second purpose, the technical solution adopted by the invention is as follows:
a system for continuously monitoring and assisting in adjusting the levelness of a component, comprising: the device comprises two devices for continuously monitoring and assisting in adjusting the levelness of the component, a steel wire and a balance weight matched with the steel wire, wherein a support frame vertical rod of the device is respectively installed on a component base, a support frame horizontal rod is positioned above the component, the steel wire respectively penetrates through a first through hole and a second through hole, and the balance weight is connected to two ends of the steel wire.
Preferably, the steel wire has a diameter of 3 mm.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention has simple structure, convenient operation and wide application range, can be applied to the construction of ship manufacturing industry and ocean engineering structures, and can also be applied to other engineering operations which have higher requirements on levelness and need to monitor the levelness for a long time.
(2) The invention can continuously monitor and assist in adjusting the levelness of the component, greatly reduces the use frequency of the level measuring instrument and improves the installation efficiency of the component. Meanwhile, the horizontal reference can be intuitively, accurately and continuously reflected above the installed component, and the horizontal reference which can be repeatedly used is provided for subsequent installation operation.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of the supporting frame structure of the present invention.
FIG. 3 is a schematic diagram of the motherboard structure of the present invention.
Fig. 4 is a first structural schematic diagram according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a second embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a third embodiment of the present invention.
Fig. 7 is a schematic overall structure diagram of the second embodiment of the present invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings:
example 1
Referring to fig. 1 to 6, a device for continuously monitoring and assisting the levelness of a regulating member comprises a supporting frame, a mother plate 3, a regulating assembly, a regulating plate 4 and a laser target 5.
Wherein, the support frame is whole to be L shape and comprises horizontal pole 1 and vertical pole 2, and is specific, and horizontal pole 1 and vertical pole 2 are 90 degrees welding together.
The mother board 3 is square, a circular first through hole 6 is formed in the middle of the mother board 3, the diameter of the first through hole 6 is 100mm, the lower portion of the back face of the mother board 3 is welded on the horizontal rod 1 of the support frame, and the lower edge of the specific first through hole 6 is higher than the horizontal rod 1 of the support frame.
The adjusting assembly comprises five limiting nuts 7 and five limiting bolts 8 matched with the five limiting nuts 7, the limiting nuts 7 are installed in the middle of the upper edge, the middle of the left edge and the middle of the right edge of the front face of the mother board 3, the two limiting nuts 7 are installed on the lower edge of the front face of the mother board 3 uniformly, and the five limiting bolts 8 are screwed in threaded holes of the corresponding limiting nuts 7 respectively.
Wherein, adjusting plate 4 is the square, and the length of side of specific mother board 3 is greater than adjusting plate 4's length of side, is equipped with circular shape second through-hole 9 at adjusting plate 4's middle part, and the diameter of second through-hole 9 is 5mm, and adjusting plate 4 cooperates mobilizable the front of installing at mother board 3 through spacing bolt 8 and spacing nut 7 about mother board 3 on four directions about from top to bottom, and is specific, can adjust adjusting plate 4 position on mother board 3 through rotatory corresponding spacing bolt 8, and is more specific, and first through-hole 6 and second through-hole 9 overlap.
Wherein, the laser target 5 is attached to the adjusting plate 4 and is positioned below the second through hole 9. And providing a target point reference object for the initial measurement of the level measuring instrument.
Further, the materials of the support frame, the mother plate 3 and the adjusting plate 4 are metals.
The embodiment is respectively arranged above the two ends of the component 12 and is matched with the steel wire 10 and the counterweight 11 for use, the levelness of the component 12 can be continuously monitored and assisted to be adjusted, the use frequency of the level measuring instrument is greatly reduced, and the installation efficiency of the component 12 is improved.
Example 2
Referring to fig. 7, a system for continuously monitoring and assisting in leveling a member includes two devices as described in the first embodiment, a 3mm diameter wire 10 and a weight 11 adapted to the wire.
Wherein, two device support frame vertical poles 2 in the embodiment one weld respectively on the base 13 of monitored component, and support frame horizontal pole 1 is located the top of component 12, and steel wire 10 passes first through-hole 6 and second through-hole 9 on two support frames respectively to all be connected with counter weight 11 at the both ends of steel wire 10, make steel wire 10 keep the tensioning state.
After the installation is completed, the leveling instrument is opened to assist in determining the horizontal reference, the position of the adjusting plate 4 on the mother plate 3 is adjusted by appropriately rotating the corresponding limiting bolt 8, the target centers of the two laser target pieces 5 are finally positioned on the same horizontal line by the aid of the leveling instrument, the steel wire is also in a horizontal state at the moment, and finally the corresponding limiting bolt 8 is screwed down to fix the adjusting plate 4.
The horizontal reference is intuitively, accurately and continuously reflected above the installed component 12 through the steel wire, the component 12 can be intuitively reflected through the horizontal reference at the first time after large horizontal deviation occurs, the horizontal deviation occurring in the component 12 is difficult to distinguish by naked eyes, and the component can be measured in real time through a ruler or other reference objects.
The invention only needs to use the primary horizontal measuring instrument in the process of determining the horizontal reference at the initial stage, and does not need to use the primary horizontal measuring instrument at the later stage, thereby greatly improving the installation efficiency and precision of the component 12. Meanwhile, compared with the prior art that the horizontal reference is detected by a horizontal measuring instrument, the horizontal reference can be intuitively, accurately and continuously reflected above the installed component 12, and the horizontal reference which can be repeatedly used is provided for subsequent installation operation.
The invention has simple structure, convenient operation and wide application range, can be applied to the construction of ship manufacturing industry and ocean engineering structures, and can also be applied to other engineering operations which have higher requirements on levelness and need to monitor the levelness for a long time.
Parts not described in the above embodiments can be implemented by taking or referring to the prior art.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.

Claims (5)

1. An apparatus for continuously monitoring and assisting in adjusting the levelness of a member, comprising:
the support frame is L-shaped;
the middle part of the mother board is provided with a first through hole which is arranged on a horizontal rod of the support frame, and the lower edge of the first through hole is higher than the horizontal rod of the support frame;
an adjustment assembly mounted on a motherboard;
the middle part of the adjusting plate is provided with a second through hole, the adjusting plate is movably arranged on the motherboard through an adjusting assembly, and the first through hole and the second through hole are overlapped;
a laser target sheet is attached to the lower part of the second through hole on the adjusting plate;
the mother board and the adjusting board are both square, and the side length of the mother board is larger than that of the adjusting board;
the adjusting assembly comprises a limiting nut and a limiting bolt matched with the limiting nut, the limiting nut is installed on the middle portion of the upper edge of the mother board, the middle portion of the left edge of the mother board and the middle portion of the right edge of the mother board, two limiting nuts are installed on the lower edge of the mother board uniformly, the limiting bolt penetrates through the limiting nut and can fix the adjusting board on the mother board, and the position of the adjusting board on the mother board can be adjusted through rotating the corresponding limiting bolt.
2. A device for continuously monitoring and assisting in adjusting the levelness of a member according to claim 1, wherein the first through hole has a diameter of 100mm and the second through hole has a diameter of 5 mm.
3. A device for continuously monitoring and assisting in the levelness of a member according to any one of claims 1-2, wherein the material of the support frame, the mother plate and the adjustment plate is metal.
4. A system for continuously monitoring and assisting in adjusting the levelness of a component, comprising: the device comprises two devices as claimed in claim 1, a steel wire and a counterweight adapted to the steel wire, wherein the vertical rods of the support frame of the device are respectively mounted on the base of the structural member and the horizontal rod of the support frame is positioned above the structural member, the steel wire respectively passes through the first through hole and the second through hole, and the counterweight is connected to both ends of the steel wire.
5. A system for continuously monitoring and assisting in adjusting the levelness of a member according to claim 4, wherein the wire has a diameter of 3 mm.
CN201911084956.3A 2019-11-08 2019-11-08 Device and system for continuously monitoring and assisting in adjusting levelness of component Active CN110816779B (en)

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Application Number Priority Date Filing Date Title
CN201911084956.3A CN110816779B (en) 2019-11-08 2019-11-08 Device and system for continuously monitoring and assisting in adjusting levelness of component

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Application Number Priority Date Filing Date Title
CN201911084956.3A CN110816779B (en) 2019-11-08 2019-11-08 Device and system for continuously monitoring and assisting in adjusting levelness of component

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CN110816779B true CN110816779B (en) 2021-03-19

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CN111976889A (en) * 2020-07-24 2020-11-24 浙江广盛环境建设集团有限公司 Ocean mapping device's mounting bracket

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JP2005106786A (en) * 2003-10-02 2005-04-21 Jeol Ltd Scanning type probe microscope
CN206756102U (en) * 2017-05-16 2017-12-15 浙江省湖州地质技术开发公司 A kind of geology sedimentation deformation measurement apparatus
CN206930286U (en) * 2017-06-26 2018-01-26 中车唐山机车车辆有限公司 Curved surface positioner
CN207662334U (en) * 2018-01-18 2018-07-27 莱芜钢铁集团有限公司 A kind of measuring device of roller-way levelness

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Address after: 369 Lijiang East Road, Huangdao District, Qingdao City, Shandong Province

Patentee after: China Shipbuilding Group Qingdao Beihai Shipbuilding Co.,Ltd.

Address before: 369 Lijiang East Road, Huangdao District, Qingdao City, Shandong Province

Patentee before: QINGDAO BEIHAI SHIPBUILDING HEAVY INDUSTRY Co.,Ltd.

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