CN110813919B - Cylinder cap aluminium bits belt cleaning device - Google Patents
Cylinder cap aluminium bits belt cleaning device Download PDFInfo
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- CN110813919B CN110813919B CN201911107452.9A CN201911107452A CN110813919B CN 110813919 B CN110813919 B CN 110813919B CN 201911107452 A CN201911107452 A CN 201911107452A CN 110813919 B CN110813919 B CN 110813919B
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- vacuum
- box
- traction
- cleaning device
- vacuum box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Manufacture And Refinement Of Metals (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
A cylinder cap aluminium bits belt cleaning device includes: box, vacuum mechanism and drive mechanism are collected to aluminium bits, wherein: the vacuum mechanism is movably arranged on the traction mechanism and is connected with the aluminum scrap collecting box through a collecting pipe; the traction mechanism includes: base, traction motor, equipment stand and transmission cable, wherein: the equipment upright columns are symmetrically arranged on the base, the traction motors are arranged on the base, the transmission cables are arranged on the equipment upright columns, and two ends of each transmission cable are respectively connected with the traction motors and the vacuum mechanisms; the vacuum mechanism includes: vacuum chamber with set up bleeder valve, relief valve, the side cap on the vacuum chamber, wherein: the vacuum box is arranged in the traction mechanism, one side of the vacuum box is connected with the collecting pipe, the side cover is arranged on the other side surface, and the air suction valve and the air release valve are arranged on one side, close to the side cover, of the top of the vacuum box relatively. According to the invention, the vacuum mechanism and the traction mechanism are arranged, the cylinder cover is placed in the vacuum box, and aluminum scraps are cleaned through vacuum negative pressure, so that the production efficiency is improved, and the pollution problem caused by using cleaning liquid is reduced.
Description
Technical Field
The invention relates to a technology in the field of cleaning of machined parts, in particular to a cylinder cover aluminum scrap cleaning device.
Background
The cylinder cover of the automobile engine is a core part of the engine and has a complex internal cavity structure. At present, most engine cylinder covers are made of aluminum alloy, and aluminum scraps are extremely easy to remain in a complex cavity in the machining process. The residual aluminum scraps are sealed inside the engine once, so that great hidden danger is buried in normal operation of the engine, and the aluminum scraps need to be cleaned in the machining process of a cylinder cover machine. The main cleaning mode that adopts at present is that high-pressure rivers wash, and the main problem of existence is that need consume a large amount of washing liquids, can produce the pollution to the environment on the one hand, and on the other hand then still needs to dry the operation, drags the takt of slowing, and need consume a large amount of electric energy, and highly compressed washing liquid can make some aluminium bits block inside the inside complicated die cavity of cylinder cap more closely in addition for the aluminium bits are got rid of more difficultly.
Through the search of the prior art, chinese patent No. CN206701797U, published 2017.12.05 discloses a cylinder cover cleaning device, but the defects of the prior art include: 1. the cavity in the cylinder cover is complex, and a part of aluminum scraps can be more tightly clamped in the cavity by high-pressure liquid, so that hidden danger is caused; 2. after the high-pressure liquid is cleaned, drying operation is needed, and a large amount of electric energy is consumed while the production rhythm is slowed down; 3. the high-pressure liquid after cleaning needs to filter out aluminum scraps in the liquid, and the recycling cost is high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a cylinder cover aluminum scrap cleaning device, which is characterized in that a vacuum mechanism and a traction mechanism are arranged, a cylinder cover is placed in a vacuum box, aluminum scrap cleaning is carried out through vacuum negative pressure, the weightlessness state of an object which freely falls under the state close to vacuum is utilized, the aluminum scrap in the cylinder cover is separated from a cavity under the condition, and then, an external air enters the cylinder cover by opening a valve to take away the aluminum scrap. The invention improves the production efficiency and reduces the pollution problem caused by using the cleaning solution.
The invention is realized by the following technical scheme:
the invention comprises the following steps: box, vacuum mechanism and drive mechanism are collected to aluminium bits, wherein: the vacuum mechanism is movably arranged on the traction mechanism and is connected with the aluminum scrap collecting box through a collecting pipe.
The traction mechanism comprises: base, traction motor, equipment stand and transmission cable, wherein: the equipment stand is symmetrically arranged on the base, the traction motor is arranged on the base, the transmission cable is arranged on the equipment stand, and two ends of the transmission cable are respectively connected with the traction motor and the vacuum mechanism.
The vacuum mechanism includes: vacuum chamber with set up bleeder valve, relief valve, the side cap on the vacuum chamber, wherein: the vacuum box is arranged in the traction mechanism, one side of the vacuum box is connected with the collecting pipe, the side cover is arranged on the other side surface, and the air suction valve and the air release valve are arranged on one side, close to the side cover, of the top of the vacuum box relatively.
And a clamp for clamping the cylinder cover is arranged in the vacuum box.
The equipment stand on be equipped with and fall to the ground guide rail and roll the wheel, wherein: the floor guide rail is arranged on the side, close to the vacuum box, of the equipment upright post, and the rolling wheels are arranged in the floor guide rail and connected with the vacuum box.
The bottom of the equipment upright post is provided with a speed reducing structure for reducing the speed of the vacuum box.
And an aluminum scrap outlet electromagnetic valve connected with the collecting pipe is arranged on the aluminum scrap collecting box.
Technical effects
Compared with the prior art, the invention utilizes the weightless state of an object which freely falls under the near vacuum state, under the condition, the aluminum scraps in the cylinder cover are separated from the cavity, and then the valve is opened, so that the external air enters the cylinder cover to take away the aluminum scraps. The method can realize the efficient removal of the aluminum scraps generated in the cylinder cover processing, does not need to use polluting cleaning solution, reduces the generation of pollution sources on one hand, cancels the drying operation after the removal of the cylinder cover aluminum scraps on the other hand, and improves the production efficiency; reduces the filtering operation after the previous cleaning and solves the pollution problems of aluminum scraps and the like.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the vacuum box of the present invention;
in the figure: the aluminum scrap collecting box comprises an aluminum scrap collecting box 1, a traction motor 2, a falling body guide rail 3, an equipment upright post 4, an air suction valve 5, an air release valve 6, a side cover 7, a collecting pipe 8, a transmission cable 9, a vacuum box 10, an aluminum scrap outlet electromagnetic valve 11, a speed reducing structure 12, a clamp 13, a rolling wheel 14, a vacuum mechanism 15, a traction mechanism 16 and a base 17.
Detailed Description
As shown in fig. 1, the present embodiment relates to a cylinder head aluminum scrap cleaning device, which includes: box 1, vacuum mechanism 15 and drive mechanism 16 are collected to the aluminium bits, wherein: the vacuum mechanism 15 is movably arranged on the traction mechanism 16 and is connected with the aluminum scrap collecting box 1 through the collecting pipe 8.
The traction mechanism 16 comprises: base 17, traction motor 2, equipment stand 4 and transmission cable 9, wherein: the equipment upright post 4 is symmetrically arranged on the base 17, the traction motor 2 is arranged on the base 17, the transmission cable 9 is arranged on the equipment upright post 4, and two ends of the transmission cable are respectively connected with the traction motor 2 and the vacuum mechanism 15.
The vacuum mechanism 15 includes: vacuum chamber 10 and set up bleeder valve 5, bleed valve 6, side cap 7 on vacuum chamber 10, wherein: the vacuum box 10 is arranged in the equipment upright post 4 in a sliding mode, one side of the vacuum box is connected with the collecting pipe 8, the side cover 7 is arranged on the opposite other side face, and the air suction valve 5 and the air release valve 6 are arranged on the side, close to the side cover 7, of the top of the vacuum box relatively.
And a clamp 13 for clamping the cylinder cover is arranged in the vacuum box 10.
The equipment stand 4 on be equipped with and fall to the ground guide rail 3 and rolling wheel 14, wherein: the floor guide rail 13 is arranged on the side of the equipment upright post 4 close to the vacuum box 10, and the rolling wheels 14 are arranged in the floor guide rail 3 and connected with the vacuum box 10.
The bottom of the equipment upright post 4 is provided with a speed reducing structure for reducing the speed of the vacuum box 10, and the speed reducing structure is made of rubber.
The aluminum scrap collecting box 1 is provided with an aluminum scrap outlet electromagnetic valve 11 connected with the collecting pipe 8.
The working mode is as follows:
when the vacuum box 10 is located at 0 position (assuming that the bottom surface of the equipment is 0), the side cover 7 of the vacuum box 10 is opened, a cylinder cover to be cleaned is placed into the vacuum box 10 by a manipulator, and the clamp 13 fixes the rear side cover 7 of the cylinder cover to be closed; meanwhile, the electromagnetic valve 11 of the aluminum scrap outlet is closed, and the vacuumizing operation is carried out through the air exhaust valve 5, so that the internal pressure of the vacuum box 10 reaches 0.1 Pa; the vacuum box 10 moves to a height of about 2.9m from the ground along the falling body guide rail 3 on the equipment upright post 4 under the drive of the transmission cable 9; at the moment, the transmission cable 9 is loosened, the vacuum box 10 performs free falling motion, aluminum scraps in the vacuum box are in a free state in the cylinder cover, when the vacuum box 10 moves to a position 0.8m away from the ground, the air valve 6 is opened firstly, the aluminum scraps are sucked into the collecting pipe 8 under the action of sucked air, the electromagnetic valve 11 of the aluminum scrap outlet is opened, and the aluminum scraps are collected in the aluminum scrap collecting box 1; the vacuum box 10 is decelerated to 0 by the deceleration structure 12, and the cylinder head is taken out to perform the next cleaning operation of the cylinder head.
Through specific practical experiments, the cylinder covers produced by the production line in actual batch production are used as verification objects, the weight of the aluminum scraps cleaned by the device can be increased by 1-2g, and the removal rate of the aluminum scraps is increased. Compared with the prior art, the device obviously reduces the emission of polluting high-pressure cleaning liquid, removes the drying process of a cylinder cover, improves the production efficiency and improves the removal rate of aluminum scraps.
The foregoing embodiments may be modified in many different ways by those skilled in the art without departing from the spirit and scope of the invention, which is defined by the appended claims and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (5)
1. A cylinder cap aluminium bits belt cleaning device includes: box, vacuum mechanism and drive mechanism are collected to aluminium bits, wherein: vacuum mechanism activity sets up on drive mechanism and links to each other its characterized in that through collecting pipe and aluminium bits collection box:
the traction mechanism comprises: base, traction motor, equipment stand and transmission cable, wherein: the equipment upright columns are symmetrically arranged on the base, the traction motors are arranged on the base, the transmission cables are arranged on the equipment upright columns, and two ends of each transmission cable are respectively connected with the traction motors and the vacuum mechanisms;
the vacuum mechanism includes: vacuum chamber with set up bleeder valve, relief valve, the side cap on the vacuum chamber, wherein: the vacuum box is arranged in the traction mechanism, one side of the vacuum box is connected with the collecting pipe, the side cover is arranged on the other side surface, and the air suction valve and the air release valve are arranged on one side, close to the side cover, of the top of the vacuum box relatively.
2. The cylinder cover aluminum scrap cleaning device according to claim 1, wherein a clamp for clamping the cylinder cover is arranged in the vacuum box.
3. The cylinder cover aluminum scrap cleaning device according to claim 1, wherein a floor guide rail and a rolling wheel are arranged on the equipment upright, wherein: the floor guide rail is arranged on the side, close to the vacuum box, of the equipment upright post, and the rolling wheels are arranged in the floor guide rail and connected with the vacuum box.
4. The cylinder cover aluminum scrap cleaning device according to claim 1, wherein a deceleration structure for decelerating the vacuum box is arranged at the bottom of the equipment upright column.
5. The cylinder cover aluminum scrap cleaning device according to claim 1, wherein the aluminum scrap collecting box is provided with an aluminum scrap outlet solenoid valve connected with the collecting pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911107452.9A CN110813919B (en) | 2019-11-13 | 2019-11-13 | Cylinder cap aluminium bits belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911107452.9A CN110813919B (en) | 2019-11-13 | 2019-11-13 | Cylinder cap aluminium bits belt cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110813919A CN110813919A (en) | 2020-02-21 |
| CN110813919B true CN110813919B (en) | 2021-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911107452.9A Active CN110813919B (en) | 2019-11-13 | 2019-11-13 | Cylinder cap aluminium bits belt cleaning device |
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| Country | Link |
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| CN (1) | CN110813919B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3241970A1 (en) * | 1982-11-12 | 1984-05-17 | Cryogenic Consultants Ltd., London | Process and magnetic separator for the magnetic separation of particles |
| CN201131705Y (en) * | 2007-11-15 | 2008-10-15 | 杭州祥生砂光机制造有限公司 | Wet-type suction machine |
| CN101865029A (en) * | 2010-05-18 | 2010-10-20 | 神龙汽车有限公司 | Airflow blow and suction vibration cleaning method and device of engine cylinder cover |
| CN106424017A (en) * | 2016-08-24 | 2017-02-22 | 大连现代辅机开发制造有限公司 | Vacuum boiling cutting removing device |
| CN107442447A (en) * | 2017-07-31 | 2017-12-08 | 程逸豪 | Drug encapsulation production line plug foreign bodies detection device for eliminating |
| CN108267387A (en) * | 2017-12-29 | 2018-07-10 | 上海市质量监督检验技术研究院 | A kind of detection device and its detection method of textile surface pollen adsorptivity index |
| CN208495212U (en) * | 2018-05-16 | 2019-02-15 | 东风汽车有限公司 | Cylinder head oil duct clearance adsorption apparatus |
| CN208928749U (en) * | 2018-08-13 | 2019-06-04 | 华晨宝马汽车有限公司 | A kind of cleaning equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10661341B2 (en) * | 2016-11-07 | 2020-05-26 | Velo3D, Inc. | Gas flow in three-dimensional printing |
-
2019
- 2019-11-13 CN CN201911107452.9A patent/CN110813919B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3241970A1 (en) * | 1982-11-12 | 1984-05-17 | Cryogenic Consultants Ltd., London | Process and magnetic separator for the magnetic separation of particles |
| CN201131705Y (en) * | 2007-11-15 | 2008-10-15 | 杭州祥生砂光机制造有限公司 | Wet-type suction machine |
| CN101865029A (en) * | 2010-05-18 | 2010-10-20 | 神龙汽车有限公司 | Airflow blow and suction vibration cleaning method and device of engine cylinder cover |
| CN106424017A (en) * | 2016-08-24 | 2017-02-22 | 大连现代辅机开发制造有限公司 | Vacuum boiling cutting removing device |
| CN107442447A (en) * | 2017-07-31 | 2017-12-08 | 程逸豪 | Drug encapsulation production line plug foreign bodies detection device for eliminating |
| CN108267387A (en) * | 2017-12-29 | 2018-07-10 | 上海市质量监督检验技术研究院 | A kind of detection device and its detection method of textile surface pollen adsorptivity index |
| CN208495212U (en) * | 2018-05-16 | 2019-02-15 | 东风汽车有限公司 | Cylinder head oil duct clearance adsorption apparatus |
| CN208928749U (en) * | 2018-08-13 | 2019-06-04 | 华晨宝马汽车有限公司 | A kind of cleaning equipment |
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| CN110813919A (en) | 2020-02-21 |
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