Disclosure of Invention
Accordingly, there is a need for a surface treatment system and a surface treatment method for a cover plate with high treatment efficiency.
The utility model provides a surface treatment system of clad plate, includes leading-in subassembly and conveying assembly, leading-in subassembly includes leading-in frame, air pump and air knife, leading-in frame is used for leading-in clad plate, the air pump install in on the leading-in frame, the air knife install in on the leading-in frame and with the air pump is connected, air outlet groove has been seted up on the air knife, air outlet groove moves towards aslope the surface of clad plate, conveying assembly include the carriage with install in first bottom conveying roller and second bottom conveying roller on the carriage, first bottom conveying roller with second bottom conveying roller is parallel to each other the interval and sets up, first bottom conveying roller with the top of second bottom conveying roller forms transfer passage jointly for support and carry clad plate.
In one embodiment, the conveying frame and the guiding frame are arranged at intervals, and the air outlet groove faces away from the conveying frame.
In one embodiment, the lead-in frame comprises a base plate and two mounting plates vertically protruding from two opposite ends of the base plate, and the base plate is rectangular plate-shaped.
In one embodiment, the air pump is mounted on one of the mounting plates, and the opposite ends of the air knife are respectively mounted on the two mounting plates.
In one embodiment, the guide frame further comprises a reel, opposite ends of the reel are rotatably mounted on the tops of the two mounting plates respectively, and the reel is parallel to the air knife.
In one embodiment, the height position of the air knife is smaller than that of the film roll, and the surface treatment system of the cover plate further comprises a film assembly, wherein the film assembly comprises a film roll and a film uncovering frame, and the film roll is sleeved on the winding shaft.
In one embodiment, one end of the film sheet of the film roll is adhered to the upper surface of the cover plate, and the film peeling frame is rotatably mounted on the conveying frame and used for winding and tearing off the film sheet on the cover plate.
In one embodiment, the film uncovering frame comprises a central shaft, two end frame bodies and a plurality of winding rollers, two opposite ends of the central shaft are respectively connected to the conveying frame through telescopic assemblies, and a winding cylinder is mounted at one end of the central shaft.
In one embodiment, the film removing frame is located above the cover plate, the two end frame bodies are both mounted on the central shaft and located on two opposite sides of the cover plate, the winding rollers are arranged around the central shaft, and two opposite ends of each central shaft are fixed on the two end frame bodies.
A surface treatment method using the surface treatment system of the cover plate as described above, comprising the steps of:
conveying one end of the covering panel from the guide-in frame to the conveying frame and supporting the covering panel on the first bottom conveying roller and the second bottom conveying roller;
the air pump blows air to the air knife, and the air outlet groove of the air knife is obliquely oriented to the surface of the cover plate to remove surface dust on the cover plate;
adhering the end of the film sheet of the film roll to the surface of the cover plate, and moving the end of the film sheet along with the cover plate to the conveying frame; and
the winding air cylinder drives the film uncovering frame to rotate so as to wind the film, and the film is torn off from the cover plate so as to remove impurities on the cover plate by using the film adhesion.
When the surface treatment system of the covering panel is used, one end of the covering panel is conveyed from the guide-in frame to the conveying frame and is supported on the conveying channels of the first bottom conveying roller and the second bottom conveying roller. The air pump blows air to the air knife, and the air outlet groove of the air knife is obliquely oriented to the surface of the cover plate to remove surface dust on the cover plate. By removing dust on the cover plate using the air knife, the efficiency of surface treatment on the cover plate can be greatly improved.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention relates to a surface treatment system and a surface treatment method for a cladding panel. For example, the surface treatment system of the cladding panel comprises a guide-in assembly and a conveying assembly, wherein the guide-in assembly comprises a guide-in frame, an air pump and an air knife, and the guide-in frame is used for guiding in the cladding panel. For example, the air pump is mounted on the guide-in frame, the air knife is mounted on the guide-in frame and connected with the air pump, and an air outlet groove is formed in the air knife and faces the surface of the cover plate obliquely. For example, the conveying assembly comprises a conveying frame and a first bottom conveying roller and a second bottom conveying roller which are arranged on the conveying frame, and the first bottom conveying roller and the second bottom conveying roller are arranged in parallel at an interval. For example, the first bottom conveying roller and the second bottom conveying roller together form a conveying channel above the conveying channel for supporting and conveying the covering plate.
Referring to fig. 1 to 4, a surface treatment system for a cladding panel includes a lead-in assembly 10 and a conveying assembly 20, the introduction assembly 10 includes an introduction frame for introducing the sheathing panel, an air pump (not shown), and an air knife (not shown), the air pump is arranged on the lead-in frame, the air knife is arranged on the lead-in frame and connected with the air pump, the air knife is provided with an air outlet groove which faces the surface of the covering panel in an inclined way, the conveying assembly 20 comprises a conveying frame 21 and a first bottom conveying roller 22 and a second bottom conveying roller 23 which are arranged on the conveying frame 21, the first bottom conveyor roller 22 and the second bottom conveyor roller 23 are arranged in parallel at an interval, the first bottom conveyor roller 22 and the second bottom conveyor roller 23 together form a conveying channel above, and are used for supporting and conveying the covering panel.
For example, in use, the surface treatment system for the cover plate conveys one end of the cover plate from the guide-in rack to the conveying rack 21 and supports the cover plate on the conveying channels of the first bottom conveying roller 22 and the second bottom conveying roller 23. The air pump blows air to the air knife, and the air outlet groove of the air knife is obliquely oriented to the surface of the cover plate to remove surface dust on the cover plate. By removing dust on the cover plate using the air knife, the efficiency of surface treatment on the cover plate can be greatly improved.
For example, in order to facilitate installation of the air knife, the conveying frame 21 and the guiding frame are arranged at intervals, and the air outlet groove faces away from the conveying frame 21. The lead-in frame comprises a base plate 11 and two mounting plates 12 vertically and convexly arranged at two opposite ends of the base plate 11, wherein the base plate 11 is rectangular plate-shaped. The air pump is mounted on one of the mounting plates 12, and the opposite ends of the air knife are respectively mounted on the two mounting plates 12. By providing the two mounting plates 12, the opposite ends of the air knife can be fixedly mounted, thereby improving the mounting stability of the air knife.
For example, in order to further remove impurities and dust on the cover plate, the lead-in frame further includes a reel 13, opposite ends of the reel 13 are rotatably mounted on the tops of the two mounting plates 12, respectively, and the reel 13 is parallel to the air knife. The height position of the air knife is smaller than that of the film roll 41, the surface treatment system of the cover plate further comprises a film assembly 40, the film assembly 40 comprises a film roll 41 and a film uncovering frame 43, and the film roll 41 is sleeved on the reel 13. One end of the film 415 of the film roll 41 is adhered to the upper surface of the cover plate, and the film peeling frame 43 is rotatably mounted on the conveying frame 21 and is used for winding and peeling off the film 415 on the cover plate. By arranging the film roll 41 and the film peeling frame 43, the film 415 of the film roll 41 can be adhered to the cover plate, and then the film 415 on the cover plate is peeled off by the film peeling frame 43, so that dust and impurities on the cover plate are adhered and removed by the film 415, and the surface treatment effect on the upper surface of the cover plate is improved.
For example, in order to facilitate the film 415 to be torn off from the cover plate and wound, the film peeling frame 43 includes a central shaft 431, two end frame bodies 433 and a plurality of winding rollers 435, opposite ends of the central shaft 431 are respectively connected to the conveying frame 21 through telescopic assemblies 45, and a winding cylinder 4315 is installed at one end of the central shaft 431. The film uncovering frame 43 is located above the cover plate, the two end frame bodies 433 are installed on the central shaft 431 and located on two opposite sides of the cover plate respectively, the plurality of winding rollers 435 are arranged around the central shaft 431, and two opposite ends of each central shaft 431 are fixed on the two end frame bodies 433 respectively. By providing the plurality of winding rollers 435, the winding cylinder 4315 can be used to drive the film peeling frame 43 to rotate, and the film peeling frame 43 is used to rotate and wind the film 415, so as to tear the film 415 from the cover plate.
For example, the present invention provides a surface treatment method, for example, the present invention relates to a surface treatment method of a surface treatment system using the above-described sheathing panel. The surface treatment method comprises the following steps:
conveying one end of the cladding panel from the guide-in rack to the conveying rack 21 and supporting the cladding panel on the first bottom conveying roller 22 and the second bottom conveying roller 23;
the air pump blows air to the air knife, and the air outlet groove of the air knife is obliquely oriented to the surface of the cover plate to remove surface dust on the cover plate;
adhering the end of the film sheet 415 of the film roll 41 to the surface of the cover plate, and moving the end of the film sheet 415 with the cover plate to the conveying frame 21; and
the winding cylinder 4315 drives the film uncovering frame 43 to rotate to wind the film 415, and the film 415 is torn off from the cover plate, so that impurities on the cover plate are removed by the adhesion of the film 415.
For example, it is particularly important that, in order to facilitate the lifting of the film removing frame 43, two telescopic assemblies 45 are respectively located at two opposite sides of the covering panel, each telescopic assembly 45 comprises an inclined support arm 451, an inserting rod 453 and a compression spring, the inclined support arm 451 is protruded on the conveying frame 21, the inclined support arm 451 extends obliquely towards the introducing frame, an insertion hole is formed in the inclined support arm 451, the bottom end of the inserting rod 453 is slidably inserted into the insertion hole of the inclined support arm 451, the compression spring is mounted at the bottom of the insertion hole, and the top of the compression spring is connected to the bottom end of the inserting rod 453. Opposite ends of the center shaft 431 are connected to top ends of the two insertion rods 453, respectively. The side of the film uncovering frame 43 away from the lead-in frame is used for pulling the cover plate out of the conveying frame 21 through the film 415 so as to convey the cover plate to the next station. The gravity of the film 415 on the film peeling frame 43 is used for enabling the two insertion rods 453 to press the two compression springs to descend until the film 415 on the film peeling frame 43 is wound into a large roll and then abuts against the cover plate, and at this time, the winding can be stopped and the film 415 on the film peeling frame 43 can be detached.
For example, in order to facilitate guiding the cover boards to move onto the conveyor frame 21, the surface treatment system of the cover boards further comprises a support assembly 50 and a paving assembly 60, the support assembly 50 comprises a bottom frame, a support roller 51 and two positioning rollers 53, the support roller 51 is mounted on the bottom frame and is located between the leading-in frame and the conveying frame 21, the support rollers 51 are supported at the bottom of the cladding panel, the axial direction of the support rollers 51 is perpendicular to the conveying direction of the cladding panel, the two positioning rollers 53 are installed at opposite ends of the supporting roller 51, the axes of the positioning rollers 53 are parallel to the conveying direction of the sheathing panel, the circumferential surface of the positioning roller 53 is wrapped with a positioning wrap 531, the positioning wrap 531 is formed with a notch 533, the end face of the notch 533 is slidably abutted against the sidewall of the cover plate, and the notches 533 of the two positioning rollers 53 are oppositely arranged. By arranging the supporting rollers 51, the covering panel is conveniently supported, and by arranging the two positioning rollers 53, the covering panel is conveniently clamped by the two positioning rollers 53, so that the covering panel is accurately transmitted.
For example, the paving assembly 60 is used for paving the film 415 on the covering panel, the paving assembly 60 includes a paving roller 61 and two flattening rollers 65, two mounting rods are respectively protruded from two opposite ends of the bottom frame, the paving roller 61 is rotatably sleeved on a rotating column, two opposite ends of the rotating column are respectively fixed on the top ends of the two mounting rods, and the paving roller 61 is located on the upper surface of the covering panel. The lay-down roller 61 is used to lay down the film web 415 on the cover sheet. The two opposite ends of the leveling roller 61 are respectively and coaxially and fixedly provided with a first bevel gear, and the first bevel gears are rotationally sleeved on the rotating columns. The two nip rolls 65 are both disposed on the upper surface of the sheathing panel and are adjacent to opposite sides of the sheathing panel, respectively. The end portions of the flattening rollers 65 are coaxially provided with second bevel gears, the second bevel gears are vertically meshed with the first bevel gears, the flattening rollers 61 are driven to rotate by the friction force of the membrane 415, so that the first bevel gears drive the second bevel gears to rotate, and the two flattening rollers 65 are driven to rotate by the two second bevel gears to flatten the two opposite sides of the membrane 415. The axial direction of the flattening rollers 65 is parallel to the conveying direction of the cover plate, and the two flattening rollers 65 rotate and exert force outwards by using the bottom to pull the two opposite sides of the film 415, so that the film 415 is paved on the cover plate.
For example, in order to facilitate the conveyance of the cover plates, the first bottom conveyor roller 22 and the second bottom conveyor roller 23 are driven to rotate by a power motor, for example. The surface treatment system of the covering panel further comprises a propping assembly 70, wherein the propping assembly 70 is arranged on the conveying frame 21 and is positioned above the covering panel. The abutting assembly 70 is located on the side of the film uncovering frame 43 facing the lead-in frame. The abutting assembly 70 comprises a driving cylinder 71, a driving rod 72, a plurality of arc abutting pieces 73 and a cone adjusting piece 75, the driving cylinder 71 is mounted on the conveying frame 21 and located on one side of the covering panel, the driving rod 72 is coaxially fixed on an output shaft of the driving cylinder 71, one end of the driving rod 72, which is far away from the driving cylinder 71, is rotatably mounted on the conveying frame 21, the arc abutting pieces 73 are all made of flexible materials, the arc abutting pieces 73 are arranged on the peripheral surface of the driving rod 72 in a surrounding manner, one side of the arc abutting pieces 73, which is far away from the driving rod 72, is used for abutting against the membrane 415 on the covering panel, and one end of the arc abutting pieces 73, which is far away from the driving cylinder 71, is provided with an arc tapered portion 738. The cone adjusting member 75 is screwed to one end of the driving rod 72, which is far away from the driving cylinder 71, a sleeved ring portion is formed at one end of the cone adjusting member 75, which faces the driving cylinder 71, and the cone adjusting member 75 is used for rotating relative to the driving rod 72, so that the sleeved ring portion moves towards the plurality of arc-shaped abutting sheets 73, and the sleeved replacing portion is sleeved on the arc-shaped tapered portion 738 of the plurality of arc-shaped abutting sheets 73, so as to change the bending degree of the plurality of arc-shaped abutting sheets 73, further adjust the abutting force of the plurality of arc-shaped abutting sheets 73 against the membrane 415 on the cover plate, finally change the force of the abutting assembly 70 abutting on the cover plate, and change the transmission force of the abutting assembly 70 on the cover plate. The retaining member 70 is used to apply a force by rotation to promote smooth transmission of the cover plate, and on the other hand, to prevent the film 415 that is peeled off by the peeling frame 43 from being too long and spreading to the film 415 at the end of the cover plate adjacent to the lead-in frame. In addition, the supporting force of the supporting component 70 is also convenient to adjust, i.e. the adjustment is convenient.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.