CN110806764A - Method for synthesizing and recycling manufacturing available nozzle material according to proportion - Google Patents
Method for synthesizing and recycling manufacturing available nozzle material according to proportion Download PDFInfo
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- CN110806764A CN110806764A CN201910904013.4A CN201910904013A CN110806764A CN 110806764 A CN110806764 A CN 110806764A CN 201910904013 A CN201910904013 A CN 201910904013A CN 110806764 A CN110806764 A CN 110806764A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D11/00—Control of flow ratio
- G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
- G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0005—Direct recuperation and re-use of scrap material during moulding operation, i.e. feed-back of used material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention relates to the technical field of raw material management, and discloses a method for synthesizing and recycling manufacturing available nozzle materials according to a proportion, which comprises the steps of establishing a nozzle material automatic proportion upgrading and recycling manufacturing system; an operator selects a production order to be produced; the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order; and (4) judging whether the nozzle material is needed by the automatic proportioning upgrading and recycling manufacturing system of the nozzle material. The method has the advantages that the operation is more convenient by using the automatic proportioning upgrading and recycling manufacturing system of the nozzle material, the automatic proportioning or degrading selection method of the nozzle material can automatically perform proportioning or degrading selection of the nozzle material, a planner does not need to remember or search how to select and proportion the nozzle material, the burden of operators is reduced, the probability of manual errors is reduced, and the working efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of raw material management, in particular to a method for synthesizing and recycling water gap materials in proportion.
Background
The nozzle material is a general name of plastic raw materials which can be reused after once production and rubber materials which can be reused for once and many times. With the increasing price of plastic raw materials used by injection molding enterprises, the injection molding enterprises are under heavier and heavier operating pressure, and the recycling of the raw materials becomes an effective means for reducing the cost of the enterprises.
Because the existing injection molding enterprises only use the old materials according to experience when recycling the old materials, the recycling rate is not high, and the operation has a plurality of defects. For example, the nozzle material is not provided with a knowledge system, is operated only by personal experience, is easy to cause uneven material quality, is not provided with a complete nozzle material proportioning upgrading and recyclable manufacturing scheme, has larger randomness, and is easy to cause product quality problems and waste behaviors, so the invention provides a method for proportional proportioning synthesis and recyclable manufacturing by using the nozzle material.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a method for proportional proportioning synthesis and recyclable manufacturing of available nozzle materials, which has the advantages of improving the working efficiency, improving the utilization rate of materials and the like, and solves the problems of lack of nozzle material proportioning upgrade and recyclable manufacturing scheme.
(II) technical scheme
In order to achieve the purposes of improving the working efficiency and improving the utilization rate of materials, the invention provides the following technical scheme: a method for synthesizing and recycling water gap materials in proportion comprises the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used;
(6): acquiring whether the color exists;
(7): obtaining whether the proportion of the water gap materials is used for upgrading or degrading;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
Preferably, the manufacturing system for automatic proportioning upgrade and recycling of the nozzle materials in the step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
Preferably, the product characteristic table includes product type information, product color information, product available nozzle material grade information, and product used nozzle material degradation or upgrade identification information.
Preferably, the database server establishes a nozzle material proportioning data model table and a nozzle material direct degradation use table according to experimental verification data.
Preferably, the nozzle material selection processing algorithm in the step (8) includes the following steps:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
Preferably, the water mouth material in the step (7) can be upgraded or downgraded to material A, material A1, material B1, material B2, material B3, material D1, material D2, material D3, material E1 and material F according to the proportion.
Preferably, the material A is raw material, and the material A1 is synthesized by 75% of the material A and 25% of the material B.
Preferably, the material B is a nozzle material generated after the material A is used once, the material B1 is synthesized by 50% of the material A and 50% of the material B, the material B2 is synthesized by 60% of the material A and 40% of the material D, and the material B3 is synthesized by 75% of the material B and 25% of the material D.
Preferably, the material D is a nozzle material generated after the material B is used once, the material D1 is synthesized by adding 42% of the material A and 30% of the material B and then 28% of the material D, the material D2 is synthesized by adding 65% of the material B and 35% of the material D, and the material D3 is synthesized by adding 70% of the material D and 30% of the material B.
Preferably, the material D is a nozzle material produced after the material D is used once, the material E1 is synthesized by adding 70% of material E and 30% of material B, and the material E is a nozzle material produced after the material E is used once.
(III) advantageous effects
Compared with the prior art, the invention provides a method for synthesizing and recycling the available nozzle material according to the proportion, which has the following beneficial effects:
1. according to the method for synthesizing the available nozzle materials in proportion and manufacturing the available nozzle materials in a recycling manner, the operation can be more convenient through the automatic proportioning upgrading and recycling manufacturing system of the nozzle materials, the nozzle material proportioning or the degrading selection can be automatically performed through the method for automatically performing the nozzle material proportioning or the degrading selection, a planner does not need to remember or search for how to select and proportion the nozzle materials, the burden of operators is reduced, the probability of manual errors is reduced, and the working efficiency is greatly improved.
2. According to the method for synthesizing the available nozzle materials in proportion and manufacturing the nozzle materials in a recycling manner, the accuracy of data is effectively ensured through the nozzle material selection processing algorithm, data errors can be effectively avoided, enterprises can accurately use the nozzle materials of different grades, the utilization rate of the materials is improved, the nozzle material proportion diversification is realized, the material utilization maximization is realized, the use cost of the materials can be effectively reduced on the premise of not influencing the product performance, and the operational benefits are improved.
3. The method for synthesizing and recycling the available nozzle material in proportion comprises the steps of establishing a manufacturing system which is capable of automatically proportioning and upgrading the nozzle material and recycling the nozzle material by taking the material A as a raw material and taking the material A1, the material B1, the material B2, the material B3, the material D1, the material D2, the material D3, the material E1 and the material F in other proportions, and enabling the operation to be more convenient.
Drawings
FIG. 1 is a flow chart of the upgrading of the proportion of the nozzle material of the present invention;
FIG. 2 is a flow chart of degraded use of the nozzle charge of the present invention;
FIG. 3 is a flow chart of automatic selection of nozzle charge for the production system;
fig. 4 is a table of the upgrading proportioning scheme of the nozzle material.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 3, a method for synthesizing and recycling the available nozzle material according to the proportion comprises the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order; the automatic proportioning upgrade and recycling manufacturing system of the nozzle material obtains the product characteristics in the product characteristic table through the product numbers of the production list, the product characteristics do not need to be finished manually, and the manual burden is reduced;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used; the method comprises the steps of obtaining the available lowest-grade nozzle material, and then upgrading or degrading the available lowest-grade nozzle material step by step according to the inventory of the used nozzle material, so that the utilization rate of the nozzle material can be effectively improved, the grade of the nozzle material is refined, and the good separation of the nozzle material can be effectively reduced, so that the production cost can be reduced on the premise of ensuring the product quality when the nozzle material is used;
(6): acquiring whether the color exists; some products have colors, so the color of the used nozzle material can be judged to prevent the poor products caused by color mixing.
(7): the method comprises the steps of obtaining whether the proportion of the used nozzle materials is upgraded or downgraded, selecting the nozzle material with the lowest available cost through upgrading and downgrading selection, and selecting upgrading or downgrading according to the product characteristic requirements so as to reduce the production cost and ensure the product quality;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
The manufacturing system for automatic proportioning upgrade and recycling of the nozzle materials in the step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
The product characteristic table comprises product model information, product color information, available nozzle material grade information of the product, and nozzle material degradation or upgrade identification information used by the product.
The database server can establish a water gap material proportioning data model table and a water gap material direct degradation use table according to experimental verification data.
The water gap material selection processing algorithm in the step (8) comprises the following processes:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
The implementation method comprises the following steps:
(1) the automatic proportioning upgrade of the nozzle material and the recyclable manufacturing system start to read a product characteristic table;
(2) acquiring the lowest grade and the use mode of a nozzle material of a product;
(3) if the product can not use the nozzle material, processing according to the raw material flow of figure 3;
(4) if the product can use the nozzle material, the proportion is selected for upgrading or degrading use;
whether can the product use mouth of a river material is judged through the automatic ratio upgrade of mouth of a river material and cyclic utilization manufacturing system reading product characteristic table, can reduce the time that the user selected mouth of a river material, if can not use mouth of a river material, the user just need not to go to select mouth of a river material again, directly just can use raw materials production, user's option time that reduces.
Example two:
referring to fig. 1, a method for synthesizing and recycling available nozzle materials according to proportion comprises the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used;
(6): acquiring whether the color exists;
(7): obtaining whether the proportion of the water gap materials is used for upgrading or degrading;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
The automatic proportioning upgrade and the recycling of the nozzle material are realized by the manufacturing system
The manufacturing system for automatic proportioning upgrade and recycling of the nozzle materials in the step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
The product characteristic table comprises product model information, product color information, available nozzle material grade information of the product, and nozzle material degradation or upgrade identification information used by the product.
And the database server establishes a water gap material proportioning data model table and a water gap material direct degradation use table according to the experimental verification data.
The water gap material selection processing algorithm in the step (8) comprises the following processes:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
The proportioning upgrading water gap material comprises the following steps:
a1, assuming that the lowest grade of the nozzle material which can be used by the product is D grade, firstly acquiring whether the inventory of the D grade nozzle material is satisfied, and if the D grade nozzle material is not satisfied, upgrading the nozzle material to use D3 grade;
a2, if the D3 level pool is insufficient, synthesizing the D3 level water gap material according to the proportion of D3;
a3, if the material for synthesizing the D3 level nozzle material is insufficient, the D2 level is continuously upgraded and used;
a4, if the D2 level inventory is insufficient, synthesizing the D2 level nozzle material according to the proportion of D2;
a5, judging whether the stock is satisfied or not at each stage, if not, continuing to upgrade upwards according to the water gap material ratio upgrading flow chart of fig. 1 until the raw materials are used;
a6 judging whether the product has color or not in the above manner, if so, operating according to the color flow of FIG. 1.
When the upgrading is used, according to mouth of a river material application principle, select earlier and can use the lowest mouth of a river material, then whether enough according to the stock, upwards upgrade in proper order again, can improve production list and generate efficiency, can acquire the most suitable mouth of a river material simultaneously and process, neither influence production, can also guarantee product quality.
Example three:
referring to fig. 2, a method for synthesizing and recycling the available nozzle materials according to the proportion comprises the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used;
(6): acquiring whether the color exists;
(7): obtaining whether the proportion of the water gap materials is used for upgrading or degrading;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
The manufacturing system for automatic proportioning upgrade and recycling of the nozzle materials in the step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
The product characteristic table comprises product model information, product color information, available nozzle material grade information of the product, and nozzle material degradation or upgrade identification information used by the product.
And the database server establishes a water gap material proportioning data model table and a water gap material direct degradation use table according to the experimental verification data.
The water gap material selection processing algorithm in the step (8) comprises the following processes:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
The use mode of the nozzle material for degrading use comprises the following steps:
b1, assuming that the lowest grade of the available nozzle materials of the product is grade D, the system firstly acquires whether the A1 grade nozzle material inventory meets the requirement, if the shortage exists, the B1 grade nozzle materials are used in a degraded way;
b2, if the stock of the B1 level nozzle is insufficient, the B2 level nozzle material is continuously degraded and used;
b3, judging whether the water gap material of each level meets the requirement of the stock, and according to the degradation scheme of the figure 2, directly using the raw material if the D level stock is insufficient until the lowest level D level of the product can be used.
Divide into the different grades of multilayer with the mouth of a river material according to the quality, can refine the constitution of mouth of a river material, make the mouth of a river material of each grade can both the rational utilization, and the rethread degrades and uses the mouth of a river material can improve the utilization ratio of material, has realized that mouth of a river material ratio is diversified, and the material utilizes the maximize, under the prerequisite that does not influence product performance, can effectively reduce the use cost of material, improves the operational benefits.
Example four:
as can be seen in figure 3 of the drawings,
a method for synthesizing and recycling water gap materials in proportion comprises the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used;
(6): acquiring whether the color exists;
(7): obtaining whether the proportion of the water gap materials is used for upgrading or degrading;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
The manufacturing system for automatic proportioning upgrade and recycling of the nozzle materials in the step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
The product characteristic table comprises product model information, product color information, available nozzle material grade information of the product, and nozzle material degradation or upgrade identification information used by the product.
And the database server establishes a water gap material proportioning data model table and a water gap material direct degradation use table according to the experimental verification data.
The water gap material selection processing algorithm in the step (8) comprises the following processes:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
In the process of generating the production list, the production list can be generated as long as any level of material meets the inventory, otherwise, if the raw material is not in inventory, the production list is forbidden to be generated, whether the production list is generated or not is selected by judging the inventory, so that the raw material is sufficient during production of each list, large-scale production stop caused by insufficient raw material is prevented, and the production efficiency of an injection molding enterprise is seriously influenced if the production stop occurs.
The invention has the beneficial effects that: the method for synthesizing and recycling the available nozzle materials according to the proportion ratio can make the operation more convenient by the automatic ratio upgrading of the nozzle materials and the recycling manufacturing system, can automatically carry out the nozzle material ratio or the degradation selection without the need of a planner to remember or search the information how to select and ratio the nozzle materials, reduces the burden of operators, reduces the probability of manual errors, greatly improves the working efficiency, effectively ensures the accuracy of data by a nozzle material selection processing algorithm, can effectively avoid causing data errors, enables enterprises to accurately use the nozzle materials with different grades, improves the utilization rate of the materials, realizes the diversification of the nozzle material ratio, maximizes the utilization of the materials, and can effectively reduce the use cost of the materials on the premise of not influencing the performance of products, and then, establishing a manufacturing system with automatic proportioning upgrade and recycling of the water gap material by establishing the material A as a raw material and the materials A1, B1, B2, B3, D1, D2, D3, E1 and F in other proportions of the material A, and enabling the operation to be more convenient.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A method for synthesizing and recycling manufacturing available nozzle materials in proportion is characterized by comprising the following steps:
(1): establishing a manufacturing system for automatic proportioning upgrade and recycling of the nozzle material;
(2): an operator selects a production order to be produced;
(3): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material obtains the product characteristics in a product characteristic table according to the product number of a production order;
(4): the automatic proportioning upgrading and recycling manufacturing system of the nozzle material judges whether the nozzle material is needed to be used;
(5): if the nozzle material needs to be used, obtaining the lowest-grade nozzle material which can be used;
(6): acquiring whether the color exists;
(7): obtaining whether the proportion of the water gap materials is used for upgrading or degrading;
(8): and the automatic proportioning upgrading of the nozzle material and the recyclable manufacturing system start to automatically perform a nozzle material selection processing algorithm according to the data.
2. The method for proportional proportioning synthesis and recycling manufacturing of available nozzle materials according to claim 1, wherein the system for automatic proportioning upgrade and recycling manufacturing of nozzle materials in step (1) comprises a nozzle material proportioning data model table, a nozzle material direct degradation use model table, a product characteristic table, a toner selection module, a nozzle material automatic selection module and a database server.
3. The method for proportional synthesis and recyclable manufacturing of available nozzle materials according to claim 2, wherein the product characteristic table comprises product type information, product color information, nozzle material grade information available for products, and nozzle material degradation or upgrading identification information used by products.
4. The method for proportional synthesis and recycling manufacturing of available nozzle materials according to claim 2, wherein the database server establishes a nozzle material proportion data model table and a nozzle material direct degradation use table according to experimental verification data.
5. The method for proportional synthesis and recyclable manufacturing of available nozzle materials according to claim 1, wherein the nozzle material selection processing algorithm in step (8) comprises the following procedures:
f1: if the updating mode is adopted, firstly, the stock of the lowest-grade nozzle material is obtained, if the stock is adopted, the current-grade nozzle material is used, and if the stock is insufficient, the previous-grade nozzle material proportioning mode is obtained according to the nozzle material proportioning updating scheme;
f2: obtaining the stock of the materials of the required level according to the water gap material proportioning mode, if the stock exists, using the current scheme, calculating the required quantity of each material according to the quantity of production orders, and if the stock is insufficient, continuing to obtain the scheme of the previous level according to the proportioning upgrading scheme;
f3: if the material stock of one water gap is insufficient, the water gap is circularly upgraded continuously according to the ratio upgrading scheme;
f4: if the stocks of the nozzle materials are insufficient, the raw materials are finally upgraded and used, if the products have colors, the required toner is automatically selected when the raw materials are selected;
f5: if the degraded use scheme is adopted, the highest-grade nozzle material is used firstly;
f6: if the stock is insufficient, the next-level nozzle material is continuously used until the lowest-level nozzle material which can be used by the current product is used, if the stock is still insufficient, the raw material is finally used, if the product is colored, and the required toner is automatically selected when the raw material is selected.
6. The method for proportioning synthesis and recycling manufacture of available nozzle charge according to claim 1, wherein the nozzle charge in step (7) can be upgraded or downgraded to charge A, charge A1, charge B1, charge B2, charge B3, charge D1, charge D2, charge D3, charge E1 and charge F.
7. The method for proportional synthesis and recyclable manufacture of available nozzle charge according to claim 6, wherein the material A is raw material, and the material A1 is synthesized by 75% of material A and 25% of material B.
8. The method for proportioning synthesis and recycling manufacture of available nozzle material according to claim 6, wherein the material B is nozzle material generated after the material A is used once, the material B1 is the composition of 50% of the material A and 50% of the material B, the material B2 is the composition of 60% of the material A and 40% of the material D, and the material B3 is the composition of 75% of the material B and 25% of the material D.
9. The method for proportioning synthesis and recycling manufacture of available nozzle material according to claim 6, wherein the material D is nozzle material produced after the material B is used once, the material D1 is synthesized by 42% of material A and 30% of material B and 28% of material D, the material D2 is synthesized by 65% of material B and 35% of material D, and the material D3 is synthesized by 70% of material D and 30% of material B.
10. The method for proportioning synthesis and recycling manufacture of available nozzle material according to claim 6, wherein the nozzle material produced after the material D is used once is synthesized by 70% of material E and 30% of material B, and the nozzle material produced after the material E is used once is synthesized by the material E.
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| CN113732286A (en) * | 2021-08-23 | 2021-12-03 | 东莞华晶粉末冶金有限公司 | Recycling method of MIM (metal injection molding) feed |
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