CN110796389A - Milk powder production quality control analysis system and method - Google Patents
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- 239000000843 powder Substances 0.000 title claims abstract description 78
- 235000013336 milk Nutrition 0.000 title claims abstract description 69
- 239000008267 milk Substances 0.000 title claims abstract description 69
- 210000004080 milk Anatomy 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004458 analytical method Methods 0.000 title claims abstract description 11
- 238000003908 quality control method Methods 0.000 title claims abstract description 11
- 235000015097 nutrients Nutrition 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 89
- 235000021049 nutrient content Nutrition 0.000 claims description 13
- 238000004364 calculation method Methods 0.000 claims description 7
- 235000016709 nutrition Nutrition 0.000 claims description 4
- 235000012041 food component Nutrition 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims 2
- 239000000126 substance Substances 0.000 abstract description 8
- 235000013350 formula milk Nutrition 0.000 description 27
- 108010046377 Whey Proteins Proteins 0.000 description 5
- 102000007544 Whey Proteins Human genes 0.000 description 5
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 3
- 239000005862 Whey Substances 0.000 description 3
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- GHOKWGTUZJEAQD-ZETCQYMHSA-N (D)-(+)-Pantothenic acid Chemical compound OCC(C)(C)[C@@H](O)C(=O)NCCC(O)=O GHOKWGTUZJEAQD-ZETCQYMHSA-N 0.000 description 2
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- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 2
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- 229930003231 vitamin Natural products 0.000 description 2
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- SQUHHTBVTRBESD-UHFFFAOYSA-N Hexa-Ac-myo-Inositol Natural products CC(=O)OC1C(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C(OC(C)=O)C1OC(C)=O SQUHHTBVTRBESD-UHFFFAOYSA-N 0.000 description 1
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- CDAISMWEOUEBRE-GPIVLXJGSA-N inositol Chemical compound O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@H](O)[C@@H]1O CDAISMWEOUEBRE-GPIVLXJGSA-N 0.000 description 1
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- CDAISMWEOUEBRE-UHFFFAOYSA-N scyllo-inosotol Natural products OC1C(O)C(O)C(O)C(O)C1O CDAISMWEOUEBRE-UHFFFAOYSA-N 0.000 description 1
- 229960003080 taurine Drugs 0.000 description 1
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Abstract
The invention relates to the field of milk powder production management, and provides a milk powder production quality control analysis system and method, which are used for avoiding potential risks of product production. The invention provides a milk powder production quality control analysis method, which comprises the following steps: s11, obtaining a formula of milk powder to be produced; s12, calling the content of the nutrient components of the materials of the available batches corresponding to the formula; and S13, calculating a deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components. The content of the nutrient components of the milk powder is deduced, so that the content of nutrient substances in a finished product after production is prevented from not reaching the standard, and the production risk is reduced.
Description
Technical Field
The invention relates to the field of milk powder production management, in particular to a milk powder production quality control analysis system and a milk powder production quality control analysis method.
Background
Milk powder, especially infant formula milk powder, is prepared by mixing various raw materials, such as base powder, nutrition bag, etc., thoroughly. The existing production quality management is to strictly detect raw materials of each batch, then strictly detect finished products, and strictly control the production flow to ensure that the content of each nutrient in the milk powder meets the requirement.
However, the content of the same nutrient in different batches of raw materials also has a certain difference, and if the content of the same nutrient in different materials is simultaneously in the upper limit or the lower limit of the standard value and fluctuates, the content of the nutrient in the finished product may not reach the standard, so that the risk of the finished product needs to be reduced by deduction in advance before production, and the selected material batch may need to be replaced if necessary.
Disclosure of Invention
The invention provides a system and a method for controlling and analyzing the production quality of milk powder, aiming at improving the production efficiency of the milk powder.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a method for controlling and analyzing the production quality of milk powder comprises the following steps:
s11, obtaining a formula of milk powder to be produced;
s12, calling the content of the nutrient components of the materials of the available batches corresponding to the formula;
and S13, calculating a deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
And calculating the content of the nutrient substances in the finished product according to the actual content of the nutrient components in the materials of each batch.
The content of the nutrient components of the milk powder is deduced, so that the content of nutrient substances in a finished product after production is prevented from not reaching the standard, and the production risk is reduced.
Preferably, in the step S13, after obtaining the deduction result, the method further includes:
s14, acquiring a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
s15, if the deduction result is within the range of the target threshold value, sending a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the batch of the material is replaced, and the step returns to the step S13. And after the deduction result is obtained, a batch replacing instruction is sent out, so that the production risk is reduced, and the loss is reduced.
Preferably, the content of the nutrient components in the material in the step S12 is measured content. And the deduction is carried out according to the measured value of each batch of materials, so that the deduction accuracy and reliability can be improved.
Preferably, the type i of the nutrient components of the milk powder to be produced contains k materials, wherein any nutrient component exists in j materials of the formula, and j is less than or equal to k; the calculation method of the deduction result in the step S13 includes:
s131, acquiring the content of the nutrient components in the j materials;
s132, the deduction result of the nutrient components is the sum of the content of the nutrient components in the j materials. And obtaining the contribution values of all the materials to a certain nutrient component, wherein the sum of the contribution values is the deduction value of the nutrient component.
Preferably, in the step S13, the calculation of the deduction result of the i kinds of nutrients is performed simultaneously or sequentially. Meanwhile or sequentially deducing the content of each nutrient component in the finished product to ensure that the finished product reaches the standard.
Preferably, in the step S15, if the deduction result is not within the range of the target threshold and the deduction result of a certain nutrient component is greater than the target threshold, the method for replacing the material batch includes: replacing the batch containing the material with high content of the nutrient components.
Preferably, in the step S15, if the deduction result is not within the range of the target threshold and the deduction result of a certain nutrient component is smaller than the target threshold, the method for replacing the material batch includes: replacing the batch of the material with low content of nutrient components.
A milk powder production quality control analysis system comprises a formula module, a material module and a deduction module, wherein the formula module and the material module are connected with the deduction module;
the formula module acquires a formula of the milk powder to be produced and transmits the formula to the material module and the deduction module;
the material module calls the content of the nutrient components of the materials of the available batches corresponding to the formula;
and the deduction module calculates the deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
Preferably, the device further comprises a judging module and an adjusting module, wherein the deduction module is connected with the judging module, the adjusting module is connected with the judging module, and the adjusting module is connected with the deduction module;
the judgment module acquires a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
if the deduction result is within the range of the target threshold value, the judging module sends out a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the adjusting module sends out an instruction for replacing the material batch, and the step returns to step S13.
Preferably, the material module is connected with a database, and the database stores measured content of nutrient content of each batch of materials.
Compared with the prior art, the invention has the beneficial effects that: the content of the nutrient components of the milk powder is deduced, so that the content of nutrient substances in a finished product after production is prevented from not reaching the standard, and the production risk is reduced.
Drawings
FIG. 1 is a schematic flow chart of a method for controlling and analyzing the production quality of milk powder.
FIG. 2 is a schematic flow chart of another quality control analysis method for milk powder production.
FIG. 3 is a schematic flow chart of another method for controlling and analyzing the quality of milk powder production.
FIG. 4 is a schematic diagram of a quality control analysis system for milk powder production.
FIG. 5 is a schematic diagram of another quality control analysis system for milk powder production.
Detailed Description
The following examples are further illustrative of the present invention and are not intended to be limiting thereof.
A method for controlling and analyzing the production quality of milk powder, which comprises the following steps in some embodiments of the present application, as shown in fig. 1:
s11, obtaining a formula of milk powder to be produced;
s12, calling the content of the nutrient components of the materials of the available batches corresponding to the formula;
and S13, calculating a deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
And calculating the content of the nutrient substances in the finished product according to the actual content of the nutrient components in the materials of each batch.
The content of the nutrient components of the milk powder is deduced, so that the content of nutrient substances in a finished product after production is prevented from not reaching the standard, and the production risk is reduced.
In other embodiments of the present application, as shown in fig. 2, the step S13, after obtaining the deduction result, further includes:
s14, acquiring a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
s15, if the deduction result is within the range of the target threshold value, sending a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the batch of the material is replaced, and the step returns to the step S13.
After the deduction result is obtained, the formula of actual production is automatically adjusted, labor is reduced, and production efficiency is improved.
In other embodiments of the present application, the nutrient content of the material in the step S12 is measured content.
And the deduction is carried out according to the measured value of each batch of materials, so that the deduction accuracy and reliability can be improved.
In other embodiments of the present application, the type i of the nutrient component of the milk powder to be produced comprises k materials in the formula of the milk powder, wherein any nutrient component exists in j materials in the formula, and j is less than or equal to k; the calculation method of the deduction result in the step S13 includes:
s13.1, acquiring the content of the nutrient components in the j materials;
s13.2, the deduction result of the nutrient components is the sum of the content of the nutrient components in the j materials.
And obtaining the contribution values of all the materials to a certain nutrient component, wherein the sum of the contribution values is the deduction value of the nutrient component (in the finished product).
In other embodiments of the present application, the calculation of the deduction result of the i nutrients in the step S13 is performed simultaneously or sequentially.
Meanwhile or sequentially deducing the content of each nutrient component in the finished product to ensure that the finished product reaches the standard.
In other embodiments of the present application, as shown in FIG. 3, includes:
s11, obtaining a formula of milk powder to be produced;
s12, calling the content of the nutrient components of the materials of the available batches corresponding to the formula; the type i of the nutrient components of the milk powder to be produced contains k materials, wherein any nutrient component exists in j materials of the formula, and j is less than or equal to k
S13.1, acquiring the content of the nutrient components in the j materials;
s13.2, the deduction result of the nutrient components is the sum of the content of the nutrient components in the j materials;
s14, acquiring a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
s15, if the deduction result is within the range of the target threshold value, sending a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the batch of the material is replaced, and the step returns to the step S13.
In other embodiments of the present application, a pre-production deduction of a certain milk powder is taken as an example.
The formula of the milk powder comprises 68% of milk-based nutrient powder, 16% of skimmed milk powder, 3.1% of concentrated whey protein powder, 11.8% of desalted whey powder, 0.25% of galacto-oligosaccharide, 0.05% of DHA, 0.05% of AA, 0.125% of CPP, 0.2% of vitamin and 0.425% of mineral. Taking 100kg of milk powder as an example, 68kg of milk-based nutrient powder, 16kg of skimmed milk powder, 3.1kg of concentrated whey protein powder, 11.8kg of desalted whey powder, 0.25kg of galacto-oligosaccharide, 0.05kg of DHA, 0.05kg of AA, 0.125kg of CPP, 0.2kg of vitamin and 0.425kg of mineral are required. Taking niacin in a finished product as an example, the milk-based nutrition powder contains 5800 mug/100 g, the skim milk powder contains 850 mug/100 g, and the desalted whey powder contains 740 mug/100 g, the deduction result of the niacin is (5800 x 0.68+850 x 0.16+740 x 0.118= 4167.32) mug/100 g is more than or equal to 2168.94 mug/100 g, and the target threshold value is more than or equal to 2168.94 mug/100 g, so the deduction result of the niacin reaches the standard. Meanwhile, substances such as pantothenic acid, taurine, inositol and the like are deduced, and the content of each substance meets the standard. At this time, a production possible prompt is issued.
In other embodiments of the present application, in the step S15, if the deduction result is not within the range of the target threshold and the deduction result of a certain nutrient is greater than the target threshold, the method for replacing the material batch includes: replacing the batch containing the material with high content of the nutrient components.
In other embodiments of the present application, in the step S15, if the deduction result is not within the range of the target threshold and the deduction result of a certain nutrient is smaller than the target threshold, the method for replacing the material batch includes: replacing the batch of the material with low content of nutrient components.
In other embodiments of the present application, as shown in fig. 4, the system comprises a formula module, a material module, and a deduction module, wherein the formula module and the material module are connected to the deduction module, and the formula module is connected to the material module;
the formula module acquires a formula of the milk powder to be produced and transmits the formula to the material module and the deduction module;
the material module calls the content of the nutrient components of the materials of the available batches corresponding to the formula;
and the deduction module calculates the deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
In other embodiments of the present application, as shown in fig. 5, the apparatus further includes a determining module and an adjusting module, the deducting module is connected to the determining module, the adjusting module is connected to the determining module, and the adjusting module is connected to the deducting module;
the judgment module acquires a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
if the deduction result is within the range of the target threshold value, the judging module sends out a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the adjusting module sends out an instruction for replacing the material batch, and the step returns to step S13.
In other embodiments of the present application, the deduction method of the deduction module is: the type i of the nutrient components of the milk powder to be produced comprises k materials, wherein any nutrient component exists in j materials of the formula, and j is less than or equal to k; obtaining the content of the nutrient components in the j materials; the deduction of the nutrient content is the sum of the content of the nutrient content in the j materials.
And obtaining the contribution values of all the materials to a certain nutrient component, wherein the sum of the contribution values is the deduction value of the nutrient component.
In other embodiments of the present application, the calculation of the deduction of the i nutritional components by the deduction module is performed simultaneously or sequentially.
Meanwhile or sequentially deducing the content of each nutrient component in the finished product to ensure that the finished product reaches the standard.
In other embodiments of the present application, the material module is connected to a database, and the database stores measured content of nutrient content of each batch of material.
In other embodiments of the present application, the adjustment mode of the adjustment module is as follows: if the deduction result is not in the range of the target threshold value and the deduction result of a certain nutrient component is larger than the target threshold value, the method for replacing the material batch comprises the following steps: replacing the batch containing the material with high content of the nutrient components.
In other embodiments of the present application, the adjustment mode of the adjustment module is as follows: in the step S15, if the deduction result is not within the range of the target threshold and the deduction result of a certain nutrient component is smaller than the target threshold, the method for replacing the material batch includes: replacing the batch of the material with low content of nutrient components.
The above detailed description is specific to possible embodiments of the present invention, and the above embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention should be included in the present claims.
Claims (10)
1. A method for controlling and analyzing the production quality of milk powder is characterized by comprising the following steps:
s11, obtaining a formula of milk powder to be produced;
s12, calling the content of the nutrient components of the materials of the available batches corresponding to the formula;
and S13, calculating a deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
2. The method for controlling and analyzing the production quality of milk powder according to claim 1, wherein the step of S13, after obtaining the deduction result, further comprises:
s14, acquiring a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
s15, if the deduction result is within the range of the target threshold value, sending a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the batch of the material is replaced, and the step returns to the step S13.
3. The method for controlling and analyzing the production quality of milk powder according to claim 1 or claim 2, wherein the content of the nutrient components in the material in the step of S12 is measured content.
4. The method for controlling and analyzing the production quality of milk powder according to claim 2, wherein the type i of the nutritional ingredients of the milk powder to be produced comprises k materials, wherein any nutritional ingredient exists in the j materials of the formula, and j is less than or equal to k; the calculation method of the deduction result in the step S13 includes:
s131, acquiring the content of the nutrient components in the j materials;
s132, the deduction result of the nutrient components is the sum of the content of the nutrient components in the j materials.
5. The method for controlling and analyzing the production quality of milk powder according to claim 1, wherein in the step of S13, the calculation of the deduction results of the i nutritional components is performed simultaneously or sequentially.
6. The method for controlling and analyzing milk powder production quality as claimed in claim 1, wherein in the step S15, if the derived result is not within the range of the target threshold and the derived result of a certain nutrient component is greater than the target threshold, the method for replacing the material batch comprises: replacing the batch containing the material with high content of the nutrient components.
7. The method for controlling and analyzing milk powder production quality as claimed in claim 1, wherein in the step S15, if the derived result is not within the range of the target threshold and the derived result of a certain nutrient component is smaller than the target threshold, the method for replacing the material batch comprises: replacing the batch of the material with low content of nutrient components.
8. A milk powder production quality control analysis system is characterized by comprising a formula module, a material module and a deduction module, wherein the formula module and the material module are connected with the deduction module;
the formula module acquires a formula of the milk powder to be produced and transmits the formula to the material module and the deduction module;
the material module calls the content of the nutrient components of the materials of the available batches corresponding to the formula;
and the deduction module calculates the deduction result of the nutrient components of the milk powder to be produced according to the content of the nutrient components.
9. The method for controlling and analyzing the production quality of milk powder according to claim 1, further comprising a judging module and an adjusting module, wherein the deducting module is connected with the judging module, the adjusting module is connected with the judging module, and the adjusting module is connected with the deducting module;
the judgment module acquires a target threshold value of the nutrient content of the milk powder to be produced; judging whether the deduction result is within the range of a target threshold value;
if the deduction result is within the range of the target threshold value, the judging module sends out a prompt that the materials of the available batch can be used for production; if the deduction result is not within the range of the target threshold, the adjusting module sends out an instruction for replacing the material batch, and the step returns to step S13.
10. The method for controlling and analyzing the production quality of milk powder according to claim 1, wherein the material module is connected with a database, and the database stores the measured content of the nutrient content of each batch of materials.
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