CN110793785A - Test device for calibrating desorption control strategy of automobile activated carbon canister - Google Patents
Test device for calibrating desorption control strategy of automobile activated carbon canister Download PDFInfo
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- CN110793785A CN110793785A CN201911150921.5A CN201911150921A CN110793785A CN 110793785 A CN110793785 A CN 110793785A CN 201911150921 A CN201911150921 A CN 201911150921A CN 110793785 A CN110793785 A CN 110793785A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 123
- 238000003795 desorption Methods 0.000 title claims abstract description 43
- 238000012360 testing method Methods 0.000 title claims abstract description 33
- 238000011217 control strategy Methods 0.000 title claims abstract description 26
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 25
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 24
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 24
- 229910052799 carbon Inorganic materials 0.000 claims description 16
- 230000000087 stabilizing effect Effects 0.000 claims description 7
- 239000002828 fuel tank Substances 0.000 abstract description 21
- 239000003344 environmental pollutant Substances 0.000 abstract description 11
- 231100000719 pollutant Toxicity 0.000 abstract description 11
- 239000003381 stabilizer Substances 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 14
- 239000003502 gasoline Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
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Abstract
本发明提供了一种用于汽车活性炭罐脱附控制策略标定的试验装置,包括控制器、油箱、活性炭罐及碳氢浓度检测仪;油箱的出气口与活性炭罐的油气进气口连接,活性炭罐的脱附口连接电磁阀的一端,电磁阀的另一端连接稳压箱进口,稳压箱出口连接可调压力真空泵抽气口;碳氢浓度检测仪的进气口连接活性炭罐的大气口或可调压力真空泵的出气口。本发明一种用于汽车活性炭罐脱附控制策略标定的试验装置配合使用控制器、油箱、活性炭罐、电磁阀、碳氢浓度检测仪、稳压箱及可调压力真空泵;可以实现快速独立完成活性炭罐脱附控制策略的标定,无需进行整车的加油污染物排放试验,缩短活性炭罐设计开发以及脱附标定的周期。
The invention provides a test device for calibrating the desorption control strategy of an automobile activated carbon canister, which includes a controller, a fuel tank, an activated carbon canister and a hydrocarbon concentration detector; The desorption port of the tank is connected to one end of the solenoid valve, the other end of the solenoid valve is connected to the inlet of the surge tank, and the outlet of the surge tank is connected to the suction port of the adjustable pressure vacuum pump; the air inlet of the hydrocarbon concentration detector is connected to the atmosphere port of the activated carbon tank or Air outlet of an adjustable pressure vacuum pump. The invention is a test device for desorption control strategy calibration of an automobile activated carbon canister, which is used in conjunction with a controller, a fuel tank, an activated carbon canister, a solenoid valve, a hydrocarbon concentration detector, a voltage stabilizer box and an adjustable pressure vacuum pump; it can realize rapid and independent completion. The calibration of the desorption control strategy of the activated carbon canister does not need to carry out the refueling pollutant emission test of the whole vehicle, and shortens the cycle of the design and development of the activated carbon canister and the desorption calibration.
Description
技术领域technical field
本发明属于汽车技术领域,尤其是涉及一种用于汽车活性炭罐脱附控制策略标定的试验装置。The invention belongs to the technical field of automobiles, and in particular relates to a test device for calibrating a desorption control strategy of an automobile activated carbon canister.
背景技术Background technique
汽车加油过程中会有大量燃油蒸气从加油口排出,形成碳氢污染物排放。国VI排放标准中专门新增了VII型试验(即加油污染物排放试验)来控制加油污染物排放,并规定单车加油排放低于0.05g/test,现有国V燃油系统难以满足要求。对于加油排放的控制目前倾向于增加车载加油油气回收装置,其工作原理在于,汽车加油过程中,燃油不断流入燃油箱,液面升高不断挤压油箱内的气体,油箱内部气体压力升高,同时由于汽油自身的挥发性以及汽油的流动,油箱内部会产生大量的汽油蒸气,油箱内产生的汽油蒸气通过油箱出气口进入活性炭罐,被活性炭罐内的活性炭吸附,防止汽油蒸汽泄漏到大气当中,减少碳氢污染物的排放。车辆运转时,连接炭罐和发动机的脱附管路上的脱附电磁阀,将会依照预先设定的控制策略开启,在进气歧管真空压力的作用下,空气从炭罐大气口被吸入,气体流过炭罐的同时带走活性炭吸附的油气,经过脱附口流出炭罐,进入发动机进气歧管,最终进入发动机气缸烧掉,这样活性炭罐得到了脱附吹扫,重新恢复吸附工作能力。During the refueling process of the car, a large amount of fuel vapor will be discharged from the fuel filler, resulting in the emission of hydrocarbon pollutants. The National VI emission standard has specially added the Type VII test (ie, the fueling pollutant emission test) to control the fueling pollutant emissions, and stipulates that the single-vehicle fueling emissions are lower than 0.05g/test, and the existing National V fuel system is difficult to meet the requirements. The control of refueling emissions currently tends to increase the oil and gas recovery device for on-board refueling. Its working principle is that during the refueling process of the car, the fuel continuously flows into the fuel tank, the liquid level rises and the gas in the fuel tank is continuously squeezed, and the gas pressure inside the fuel tank rises. At the same time, due to the volatility of gasoline itself and the flow of gasoline, a large amount of gasoline vapor will be generated inside the fuel tank. The gasoline vapor generated in the fuel tank enters the activated carbon tank through the gas outlet of the fuel tank, and is adsorbed by the activated carbon in the activated carbon tank to prevent gasoline vapor from leaking into the atmosphere. , reduce the emission of hydrocarbon pollutants. When the vehicle is running, the desorption solenoid valve on the desorption pipeline connecting the carbon canister and the engine will be opened according to the preset control strategy. Under the action of the vacuum pressure of the intake manifold, the air will be sucked in from the air port of the carbon canister. When the gas flows through the carbon canister, it takes away the oil and gas adsorbed by the activated carbon, flows out of the carbon canister through the desorption port, enters the engine intake manifold, and finally enters the engine cylinder to be burned. In this way, the activated carbon canister is desorbed and purged, and the adsorption is restored again. Ability to work.
在现有技术条件下,对于炭罐脱附控制策略的标定,需要将炭罐以及电磁阀安装到整车上,并让发动机真实运行,完成炭罐脱附。由于没有监控装置无法直接得知炭罐脱附是否完成,以及何时完成,只能通过加油污染物排放试验检验炭罐的吸附效果,来判断脱附是否满足要求,存在着标定步骤繁琐、试验周期长以及试验成本高的问题。Under the existing technical conditions, for the calibration of the carbon canister desorption control strategy, it is necessary to install the carbon canister and the solenoid valve on the vehicle, and let the engine actually run to complete the carbon canister desorption. Since there is no monitoring device, it is impossible to directly know whether and when the desorption of the carbon canister is completed. Only by testing the adsorption effect of the carbon canister through the refueling pollutant emission test to judge whether the desorption meets the requirements, there are cumbersome calibration steps and tests. The problem of long cycle time and high test cost.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提出一种用于汽车活性炭罐脱附控制策略标定的试验装置,配合使用控制器、油箱、活性炭罐、电磁阀、碳氢浓度检测仪、稳压箱及可调压力真空泵;可以实现快速独立完成活性炭罐脱附控制策略的标定,无需进行整车的加油污染物排放试验,缩短活性炭罐设计开发以及脱附标定的周期。In view of this, the present invention aims to propose a test device for the calibration of the desorption control strategy of the automobile activated carbon canister. Pressure vacuum pump; can quickly and independently complete the calibration of the activated carbon canister desorption control strategy, without the need to carry out the vehicle refueling pollutant emission test, and shorten the cycle of activated carbon canister design and development and desorption calibration.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种用于汽车活性炭罐脱附控制策略标定的试验装置,包括控制器、油箱、活性炭罐及碳氢浓度检测仪;油箱的出气口与活性炭罐的油气进气口连接,活性炭罐的脱附口连接电磁阀的一端,电磁阀的另一端连接稳压箱进口,稳压箱出口连接可调压力真空泵抽气口;碳氢浓度检测仪的进气口连接活性炭罐的大气口或可调压力真空泵的出气口;稳压箱内设有稳压箱压力传感器;电磁阀控制端、可调压力真空泵控制端、稳压箱压力传感器信号端及碳氢浓度检测仪信号端均与控制器连接。A test device for desorption control strategy calibration of an automobile activated carbon canister, comprising a controller, a fuel tank, an activated carbon canister and a hydrocarbon concentration detector; an air outlet of the fuel tank is connected to an oil and gas air inlet of the activated carbon canister, and the desorption of the activated carbon canister is The port is connected to one end of the solenoid valve, the other end of the solenoid valve is connected to the inlet of the stabilizing box, and the outlet of the stabilizing box is connected to the suction port of the adjustable pressure vacuum pump; the air inlet of the hydrocarbon concentration detector is connected to the atmospheric port of the activated carbon tank or the adjustable pressure vacuum pump The air outlet of the pressure stabilizer box is provided with a pressure stabilizer box pressure sensor; the control end of the solenoid valve, the control end of the adjustable pressure vacuum pump, the signal end of the pressure stabilizer box pressure sensor and the signal end of the hydrocarbon concentration detector are all connected with the controller.
进一步的,控制器分别连接环境温度传感器及环境压力传感器。Further, the controller is respectively connected to the ambient temperature sensor and the ambient pressure sensor.
在本实施例中,控制器可以是中控机或PLC控制器。In this embodiment, the controller may be a central computer or a PLC controller.
进一步的,油箱上设有加油管。Further, a fueling pipe is provided on the fuel tank.
相对于现有技术,本发明一种用于汽车活性炭罐脱附控制策略标定的试验装置,具有以下优势:Compared with the prior art, a test device for desorption control strategy calibration of an automobile activated carbon canister of the present invention has the following advantages:
本发明一种用于汽车活性炭罐脱附控制策略标定的试验装置,配合使用控制器、油箱、活性炭罐、电磁阀、碳氢浓度检测仪、稳压箱及可调压力真空泵,可以实现快速独立完成活性炭罐脱附控制策略的标定,无需进行整车的加油污染物排放试验,缩短活性炭罐设计开发以及脱附标定的周期。The present invention is a test device for desorption control strategy calibration of an automobile activated carbon canister, which can be used in conjunction with a controller, a fuel tank, an activated carbon canister, a solenoid valve, a hydrocarbon concentration detector, a voltage stabilizer box and an adjustable pressure vacuum pump to achieve rapid and independent control. To complete the calibration of the activated carbon canister desorption control strategy, there is no need to carry out the refueling pollutant emission test of the whole vehicle, and the cycle of activated carbon canister design and development and desorption calibration is shortened.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
在附图中:In the attached image:
图1为本发明实施例一种用于汽车活性炭罐脱附控制策略标定的试验装置炭罐预处理状态示意图;Fig. 1 is a kind of schematic diagram of carbon canister pretreatment state of a test device used for desorption control strategy calibration of automobile activated carbon canister according to an embodiment of the present invention;
图2为本发明实施例一种用于汽车活性炭罐脱附控制策略标定的试验装置炭罐脱附标定状态示意图;2 is a schematic diagram of the desorption calibration state of a test device for the desorption control strategy calibration of an automobile activated carbon canister according to an embodiment of the present invention;
图3为本发明实施例一种用于汽车活性炭罐脱附控制策略标定的试验装置使用流程示意图。FIG. 3 is a schematic diagram of the use flow of a test device used for the calibration of the desorption control strategy of an automobile activated carbon canister according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-控制器;2-环境温度传感器;3-环境压力传感器;4-出气口;5-加油管;6-油箱;7-油气进气口;8-活性炭罐;9-大气口;10-脱附口;11-电磁阀;12-稳压箱;13-可调压力真空泵;14-碳氢浓度检测仪;15-稳压箱压力传感器。1- Controller; 2- Ambient temperature sensor; 3- Ambient pressure sensor; 4- Air outlet; 5- Filling pipe; 6- Oil tank; 7- Oil and gas air inlet; 8- Activated carbon canister; Desorption port; 11-solenoid valve; 12-pressure-stabilizing box; 13-adjustable pressure vacuum pump; 14-hydrocarbon concentration detector; 15-pressure-stabilizing box pressure sensor.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1-2所示,一种用于汽车活性炭罐脱附控制策略标定的试验装置,包括控制器1、油箱6、活性炭罐8及碳氢浓度检测仪14;油箱6的出气口4与活性炭罐8的油气进气口7连接,活性炭罐8的脱附口10连接电磁阀11的一端,电磁阀11的另一端连接稳压箱12进口,稳压箱12出口连接可调压力真空泵13抽气口;碳氢浓度检测仪14的进气口连接活性炭罐8的大气口9或可调压力真空泵13的出气口;稳压箱12内设有稳压箱压力传感器15;电磁阀11控制端、可调压力真空泵13控制端、稳压箱压力传感器15信号端及碳氢浓度检测仪14信号端均与控制器1连接。As shown in Figure 1-2, a test device for desorption control strategy calibration of automobile activated carbon canister includes a controller 1, a
进一步的,控制器1分别连接环境温度传感器2及环境压力传感器3。Further, the controller 1 is respectively connected to the ambient temperature sensor 2 and the ambient pressure sensor 3 .
在本实施例中,控制器1可以是中控机或PLC控制器。In this embodiment, the controller 1 may be a central computer or a PLC controller.
如图1-2所示,油箱6上设有加油管5。As shown in Fig. 1-2, the
在本实施例中,对汽车活性炭罐脱附控制策略标定的流程如下:In the present embodiment, the process of calibrating the desorption control strategy of the automobile activated carbon canister is as follows:
如图3所示,如活性炭罐8未使用过,则先进行炭罐预处理,包括炭罐完全吸附和炭罐完全脱附:As shown in Figure 3, if the activated
炭罐完全吸附:试验装置如图1所示连接,此时可调压力真空泵13不工作,电磁阀11关闭,活性炭罐8的大气口9与碳氢浓度检测仪14连接;先进行炭罐完全吸附操作:按照加油温度20℃±1℃,加油速率37L/min±1L/min向油箱6持续加油,直至碳氢浓度检测仪14检测碳氢气体由活性炭罐8的大气口9排出,视为活性炭罐8完全吸附完成,之后清空油箱6。The carbon canister is completely adsorbed: the test device is connected as shown in Figure 1. At this time, the adjustable
再继续炭罐完全脱附:试验装置如图2所示连接,碳氢浓度检测仪14连接可调压力真空泵13的出气口,使用控制器1控制可调压力真空泵13真空压力在5kPa,电磁阀11常开,进行脱附操作,直至碳氢浓度检测仪14未检测到碳氢气体。Continue to complete the desorption of the carbon canister: the test device is connected as shown in Figure 2, the
完成炭罐预处理后,开始活性炭罐脱附控制策略标定,如炭罐使用过,则无需预处理,可以直接开始标定:After the carbon canister pretreatment is completed, start the desorption control strategy calibration of the activated carbon canister. If the carbon canister has been used, no pretreatment is required, and the calibration can be started directly:
第一步,油箱6加油:采用如图2所示试验装置连接状态,按照《轻型汽车污染物排放限值及测量方法(中国第六阶段)》中加油污染物排放试验(VII型试验)的加油要求,进行油箱6加油操作。其中加油温度20℃±1℃,加油速率37L/min±1L/min,加油量85%±0.5L标称油箱容积,加油操作中,可调压力真空泵13不工作,电磁阀11关闭。The first step, refueling the fuel tank 6: using the connection state of the test device as shown in Figure 2, according to the "light-duty vehicle pollutant emission limit and measurement method (China's sixth stage)" in the refueling pollutant emission test (Type VII test) When refueling is required, perform refueling operation of
第二步,输入标定控制参数:将现有技术中公知常识的:汽车按照加油污染物排放试验(VII型试验)试验行驶过程中,发动机进气歧管真空压力变化曲线数据,输入到控制器1中,以此为标准控制可调压力真空泵13开启,配合稳压箱压力传感器15,实现稳压箱12内真空压力符合输入的发动机进气歧管真空压力变化曲线。The second step, input the calibration control parameters: the common knowledge in the prior art: during the test driving process of the vehicle according to the refueling pollutant emission test (Type VII test), the engine intake manifold vacuum pressure change curve data is input to the controller. In 1, the adjustable
将活性炭罐8的控制策略输入到控制器1中,以此为标准控制电磁阀11开启和关闭,进行活性炭罐8的标定,通过碳氢浓度检测仪14检测可调压力真空泵13排出气体内碳氢浓度,判断活性炭罐8脱附是否完成。如果活性炭罐8脱附没有完成,则修改控制器1内的性炭罐8的控制策略,返回第一步油箱6加油进行再次循环开始,直至碳氢浓度检测仪14检测的脱附气体不含碳氢气体,最终完成活性炭罐脱附控制策略标定。Input the control strategy of the activated
上述技术方案中,发动机进气歧管真空压力变化曲线数据属于本领域的公知常识,把压力变化曲线以及炭罐脱附控制策略存到控制器1也属于本领域的惯用技术手段。In the above technical solution, the engine intake manifold vacuum pressure change curve data belongs to common knowledge in the art, and storing the pressure change curve and the canister desorption control strategy in the controller 1 is also a common technical means in the art.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. within.
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