CN110792178B - A large body-shaped deployable truss mechanism - Google Patents
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Abstract
一种大型体状可展桁架机构,它涉及一种桁架机构。本发明为了解决传统的中心承力筒结构构型确定,灵活性差;整体包络体积较大,尺寸受运载火箭约束,限制航天器整体的布局的问题。本发明的每个三接头铰链的左右两接头分别与一根横杆转动连接并组成第一折展单元,每个三接头铰链的第三接头与竖杆的一端转动连接,相邻两根横杆之间通过横向驱动铰链连接,并且相邻两个第一折展单元之间通过一个径向驱动铰链转动连接;每个四接头铰链的左右两接头分别与一根横杆转动连接并组成第二折展单元,每个四接头铰链的上下两个接头分别与竖杆的另一端转动连接,相邻两个第二折展单元之间通过一个驱动铰链转动连接。本发明用于航天航空领域中。
A large body-shaped expandable truss mechanism relates to a truss mechanism. The invention solves the problems that the traditional central bearing cylinder has a fixed structural configuration, poor flexibility, large overall envelope volume, and the size is restricted by the launch vehicle, which limits the overall layout of the spacecraft. The left and right two joints of each three-joint hinge of the present invention are respectively rotatably connected with a horizontal rod to form a first folding unit, the third joint of each three-joint hinge is rotatably connected with one end of the vertical rod, and two adjacent horizontal The rods are connected by a transverse driving hinge, and the two adjacent first folding and unfolding units are connected by a radial driving hinge in rotation; the left and right joints of each four-joint hinge are respectively connected with a transverse rod and form a first Two folding and unfolding units, the upper and lower joints of each four-joint hinge are respectively rotatably connected with the other end of the vertical rod, and two adjacent second folding and unfolding units are rotatably connected by a driving hinge. The present invention is used in the aerospace field.
Description
技术领域technical field
本发明涉及一种桁架机构,具体涉及一种大型体状可展桁架机构。属于航天航空技术领域。The invention relates to a truss mechanism, in particular to a large-scale expandable truss mechanism. It belongs to the field of aerospace technology.
背景技术Background technique
空间太阳能电站是在空间中将太阳能收集、转换为电能,以无线能量方式传输至地面,再经地面整流装置变换为直流。发展空间太阳能电站,实现能流密度大、连续稳定工作,在地球同步轨道,99%的时间内可以稳定接收太阳辐射,向地面固定区域进行稳定的能量传输。但要实现太阳能电站GW级的发电,其系统尺度要在百米量级。The space solar power station collects and converts solar energy into electrical energy in space, transmits it to the ground by wireless energy, and then converts it into direct current through the ground rectifier. Develop space solar power stations to achieve high energy flow density and continuous and stable operation. In geosynchronous orbits, solar radiation can be received stably for 99% of the time, and stable energy transmission to fixed areas on the ground can be carried out. However, in order to achieve GW-level power generation of solar power plants, the system scale should be in the order of 100 meters.
空间太阳能电站中心承力结构尺度直径达23m,长达数百米,必须通过多次发射和空间组装完成构建。但传统的中心承力筒结构构型确定,灵活性差;整体包络体积较大,尺寸受运载火箭约束,限制航天器整体的布局。因而空间太阳能电站无法采用常规的承力结构,需设计一个可展开的中心承力结构,以减小发射时的包络体积,降低发射成本,同时降低运载火箭对航天器尺寸的限制。The central bearing structure of the space solar power station has a diameter of 23m and a length of hundreds of meters. It must be constructed through multiple launches and space assembly. However, the traditional central bearing cylinder has a fixed structure and poor flexibility; the overall envelope volume is large, and the size is constrained by the launch vehicle, which limits the overall layout of the spacecraft. Therefore, the space solar power station cannot adopt a conventional load-bearing structure, and a deployable central load-bearing structure needs to be designed to reduce the envelope volume during launch, reduce the launch cost, and reduce the limitation of the launch vehicle on the size of the spacecraft.
随着空间科学及空间探测技术的快速发展,现今对于大尺度、轻量化、高折叠比的空间展开机构的发展需求变得日益迫切。随着折展机构展开最大口径的增大,现存的航天运载工具的储藏空间暂时不能满足空间大型折展机构的要求,因此急需设计可以实现折叠和展开功能的空间大尺度机构。宇航空间折展机构的设计和分析是未来航天技术发展的关键基础性问题之一。With the rapid development of space science and space exploration technology, there is an increasingly urgent need for the development of large-scale, lightweight, and high-folding-ratio space deployment mechanisms. With the expansion of the maximum diameter of the folding mechanism, the storage space of the existing space vehicles cannot meet the requirements of the large-scale folding mechanism in space. Therefore, it is urgent to design a large-scale mechanism that can realize folding and unfolding functions. The design and analysis of the inter-aerospace folding mechanism is one of the key basic issues for the future development of aerospace technology.
综上所述,现有的展开机构存在中心承力结构构型确定,灵活性差;整体包络体积较大,尺寸受运载火箭约束,限制航天器整体的布局的问题。To sum up, the existing deployment mechanism has problems that the central load-bearing structure is determined, and the flexibility is poor; the overall envelope volume is large, and the size is constrained by the launch vehicle, which limits the overall layout of the spacecraft.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有的展开机构存在中心承力结构构型确定,灵活性差;整体包络体积较大,尺寸受运载火箭约束,限制航天器整体的布局的问题。进而提供一种体状可展开桁架机构。The purpose of the present invention is to solve the problems of the existing deployment mechanism that the central bearing structure configuration is determined, the flexibility is poor, the overall envelope volume is large, and the size is restricted by the launch vehicle, which limits the overall layout of the spacecraft. Furthermore, a body-shaped deployable truss mechanism is provided.
本发明的技术方案是:一种体状可展开桁架机构包括四个八边形固定环和多根竖杆,四个八边形固定环中的第一八边形固定环与第四八边形固定环结构相同,第二八边形固定环与第三八边形固定环结构相同;第一八边形固定环、第二八边形固定环、第三八边形固定环和第四八边形固定环由上至下均通过多根竖杆转动连接;第一八边形固定环包括多个三接头铰链、多根横杆和多个驱动铰链,每个三接头铰链的左右两接头分别与一根横杆转动连接并组成第一折展单元,每个三接头铰链的第三接头与竖杆的一端转动连接,相邻两个第一折展单元之间通过一个驱动铰链转动连接;第三八边形固定环包括多个四接头铰链、多根横杆和多个驱动铰链,每个四接头铰链的左右两接头分别与一根横杆转动连接并组成第二折展单元,每个四接头铰链的上下两个接头分别与竖杆的另一端转动连接,相邻两个第二折展单元之间通过一个驱动铰链转动连接。The technical scheme of the present invention is as follows: a body-shaped deployable truss mechanism includes four octagonal fixing rings and a plurality of vertical rods, and a first octagonal fixing ring and a fourth octagonal fixing ring among the four octagonal fixing rings The structure of the second octagonal fixing ring is the same as that of the third octagonal fixing ring; the first octagonal fixing ring, the second octagonal fixing ring, the third octagonal fixing ring and the fourth The octagonal fixed ring is connected by a plurality of vertical rods from top to bottom; the first octagonal fixed ring includes a plurality of three-joint hinges, a plurality of horizontal rods and a plurality of driving hinges, and the left and right two The joints are rotatably connected with a horizontal rod respectively to form a first folding unit, the third joint of each three-joint hinge is rotatably connected with one end of the vertical rod, and a driving hinge is used to rotate between two adjacent first folding units connection; the third octagonal fixing ring includes a plurality of four-joint hinges, a plurality of cross bars and a plurality of driving hinges, and the left and right joints of each four-joint hinge are respectively connected with a cross bar to form a second folding unit. The upper and lower joints of each four-joint hinge are respectively rotatably connected with the other end of the vertical rod, and two adjacent second folding and unfolding units are rotatably connected through a driving hinge.
进一步地,三接头铰链包括三接头旋转铰链、第一滑动铰链接头、三接头弹簧、同步滑块、两个滑动斜杆组件和恒力弹簧,三接头弹簧套装在三接头旋转铰链的第三接头上,第一滑动铰链接头套装在三接头弹簧下端的三接头旋转铰链的第三接头上,竖杆安装在第一滑动铰链接头和三接头弹簧内,同步滑块套装在竖杆上并随第一滑动铰链接头在竖杆上滑动,两个滑动斜杆组件的一端分别与安装在三接头旋转铰链左右两接头上的横杆滑动连接,两个滑动斜杆组件的另一端分别与第一滑动铰链接头的两端转动连接,其中恒力弹簧安装在两个滑动斜杆组件的另一端与第一滑动铰链接头的两端之间。Further, the three-joint hinge includes a three-joint rotary hinge, a first sliding hinge joint, a three-joint spring, a synchronous slider, two sliding inclined rod assemblies and a constant force spring, and the three-joint spring is sleeved on the third joint of the three-joint rotary hinge. The first sliding hinge joint is sleeved on the third joint of the three-joint rotary hinge at the lower end of the three-joint spring, the vertical rod is installed in the first sliding hinge joint and the three-joint spring, and the synchronizing slider is sleeved on the vertical rod and follows the third joint. A sliding hinge joint slides on the vertical rod, one end of the two sliding inclined rod assemblies is slidably connected to the horizontal rods installed on the left and right joints of the three-joint rotary hinge, and the other ends of the two sliding inclined rod assemblies are respectively connected with the first sliding rod. The two ends of the hinge joint are rotatably connected, wherein the constant force spring is installed between the other ends of the two sliding inclined rod assemblies and the two ends of the first sliding hinge joint.
进一步地,滑动斜杆组件包括横杆固定环、同步斜杆和转动接头,横杆固定环滑动套装在横杆上,转动接头转动安装在第一滑动铰链接头的一端上,横杆固定环与转动接头之间通过同步斜杆连接。Further, the sliding inclined rod assembly includes a cross rod fixing ring, a synchronizing inclined rod and a rotating joint, the cross rod fixing ring is slidably sleeved on the cross rod, the rotating joint is rotatably installed on one end of the first sliding hinge joint, and the cross rod fixing ring is connected to the cross rod. The rotating joints are connected by synchronous inclined rods.
进一步地,驱动铰链包括第一连接件、第二连接件、转轴和外驱动滑轮,第一连接件和第二连接件通过转轴转动连接,外驱动滑轮安装在转轴的一侧。Further, the driving hinge includes a first connecting piece, a second connecting piece, a rotating shaft and an outer driving pulley, the first connecting piece and the second connecting piece are rotatably connected by the rotating shaft, and the outer driving pulley is installed on one side of the rotating shaft.
进一步地,驱动铰链包括公铰、母铰、限位部件、锁定摆件、轴套、储能芯轴和两个恒力弹簧,限位部件和锁定摆件通过储能芯轴转动连接,公铰固定安装在限位部件的外侧,母铰固定安装在锁定摆件的外侧,轴套安装在锁定摆件的左右两侧,每个恒力弹簧的一端均与轴套连接并缠绕在储能芯轴上,每个恒力弹簧的另一端均与轴套连接。Further, the drive hinge includes a male hinge, a female hinge, a limiting member, a locking rocker, a shaft sleeve, an energy storage mandrel and two constant force springs, the limiting member and the locking rocker are rotatably connected by the charging mandrel, and the male hinge is fixed. It is installed on the outer side of the limit part, the female hinge is fixedly installed on the outer side of the locking pendulum, and the shaft sleeve is installed on the left and right sides of the locking pendulum. The other end of each constant force spring is connected with the shaft sleeve.
进一步地,限位部件的上端面上设有限位凹槽,锁定摆件与限位部件的配合面上部设有限位凸起,限位部件和锁定摆件绕储能芯轴转动后通过限位凸起卡装在限位凹槽内进行限位。Further, the upper end surface of the limiting member is provided with a limiting groove, the upper part of the mating surface of the locking rocker and the limiting member is provided with a limiting protrusion, and the limiting member and the locking rocker rotate around the energy storage mandrel and pass through the limiting protrusion. It is clamped in the limit groove to limit the position.
进一步地,四接头铰链包括第四旋转铰链组件和三接头铰链,第四旋转铰链组件转动安装在三接头铰链中与第三接头相对的三接头旋转铰链上。Further, the four-joint hinge includes a fourth rotary hinge assembly and a three-joint hinge, and the fourth rotary hinge assembly is rotatably mounted on the three-joint rotary hinge opposite to the third joint in the three-joint hinge.
进一步地,第四旋转铰链组件包括四头固定座、四头活动座和四头转轴,四头固定座安装在三接头旋转铰链上,四头活动座通过四头转轴与四头固定座转动连接。Further, the fourth rotary hinge assembly includes a four-head fixed seat, a four-head movable seat and a four-head rotating shaft, the four-head fixed seat is installed on the three-joint rotary hinge, and the four-head movable seat is rotatably connected with the four-head fixed seat through the four-head rotating shaft. .
进一步地,第四旋转铰链组件包括四头公铰、四头母铰、铰支座、支座轴、四头锁定摆件和弹簧组件,四头母铰通过铰支座安装在四头公铰上,铰支座的上下支座之间通过支座轴转动连接,四头锁定摆件通过弹簧组件安装在铰支座上。Further, the fourth rotary hinge assembly includes a four-head male hinge, a four-head female hinge, a hinge support, a support shaft, a four-head locking pendulum and a spring assembly, and the four-head female hinge is mounted on the four-head male hinge through a hinge support. , the upper and lower supports of the hinge support are connected by rotation of the support shaft, and the four-head locking pendulum is installed on the hinge support through a spring assembly.
进一步地,它还包括多个内滑轮,每个三接头铰链的内部转动安装有一个内滑轮。Further, it also includes a plurality of inner pulleys, and an inner pulley is rotatably installed inside each three-joint hinge.
本发明与现有技术相比具有以下效果:Compared with the prior art, the present invention has the following effects:
1、本发明采用恒力矩弹簧作为驱动源输出力矩为恒定值,使构型展开过程的受力及运动更加合理。1. The present invention uses a constant-torque spring as the driving source, and the output torque is a constant value, which makes the force and movement of the configuration unfolding process more reasonable.
2、本发明采用了四个八边形固定环,第一八边形固定环2和第二八边形固定环3为外侧上环八棱柱,第三八边形固定环4和第四八边形固定环5向内收缩为内侧下环八棱柱。外侧上环八棱柱机构先展开,内侧下环八棱柱结构先向下移动,再展开,整个展开过程各桁架杆与铰链无干涉,顺滑无卡顿,可有效保证机构同步展开。2. The present invention adopts four octagonal fixed rings, the first octagonal
3、本发明实现空间大型可展开桁架机构更大的折展比,同时避免构型间的结构干涉;展开可靠性更高;实现了轻量化。根据折展比的定义即展开后的体积与收拢后的体积之比可以得出本发明的折展比为148.5422,而采用十棱柱的构型得出的折展比为131.2463,采用相比目前的空间大型可展开桁架机构具有了更大的折展比。3. The present invention achieves a larger expansion ratio of a large-scale deployable truss mechanism, and at the same time avoids structural interference between configurations; the deployment reliability is higher; and the weight is reduced. According to the definition of the expansion ratio, that is, the ratio of the expanded volume to the folded volume, it can be concluded that the expansion ratio of the present invention is 148.5422, and the expansion ratio obtained by adopting the ten-prism configuration is 131.2463. The large-scale deployable truss mechanism has a larger folding ratio.
4、本发明具有良好的力学性能,整体结构刚度高,通用性、组合性好,形式简单,传力路径合理,滑动斜杆组件14能够传递集中载荷,沿载荷的主要传力路径布置杆件,可减小结构的质量,提高结构的性能,本发明每一个八棱柱均采用相同的结构,因此易于实现模块化且可扩展,模块数量可以根据天线口径的需求而扩展,适用于大型航天器的主要承力结构。4. The present invention has good mechanical properties, high overall structural rigidity, good versatility and combination, simple form, reasonable force transmission path, the sliding
5、本发明为确保展开可控及减小展开到位时驱动力造成的冲击,使展开过程更加平稳可靠,设计滑轮总成作为桁架展开的缓释机构。当桁架展开到位旋转关节锁定刚化后,通过控制系统反转电机,使绳索预加预紧力,使整个桁架结构刚度提高。5. In the present invention, in order to ensure the controllable deployment and reduce the impact caused by the driving force when the deployment is in place, so as to make the deployment process more stable and reliable, the pulley assembly is designed as a slow release mechanism for the truss deployment. When the truss is deployed in place, the rotating joints are locked and rigidified, and the motor is reversed through the control system, so that the ropes are preloaded with a preload, so that the rigidity of the entire truss structure is improved.
6、本发明可展开桁架的桁架杆采用强度高、密度低的碳纤维管制成,实现了轻量化。6. The truss rods of the expandable truss of the present invention are made of carbon fiber tubes with high strength and low density, thereby realizing light weight.
7、本发明为空间太阳能电站中可展开心承力结构积累了技术基础。7. The present invention accumulates the technical foundation for the deployable core bearing structure in the space solar power station.
附图说明Description of drawings
图1是本发明处于展开状态下的整体结构示意图;图2是本发明处于半展开状态下的结构示意图;图3是本发明处于收缩状态下的结构示意图;图4是本发明采用绳索缠绕在滑轮上的缠绕示意图;图5是驱动铰链的局部放大图;图6是第二折展单元B的局部放大图;图7是第四旋转铰链组件C的结构示意图;图8是驱动铰链的另外一种优选的实施方式示意图;图9是三接头铰链的结构示意图;图10是单环收拢滑轮布置示意图。1 is a schematic diagram of the overall structure of the present invention in an unfolded state; FIG. 2 is a schematic structural diagram of the present invention in a semi-deployed state; FIG. 3 is a schematic structural diagram of the present invention in a contracted state; The winding schematic diagram on the pulley; Fig. 5 is the partial enlarged view of the drive hinge; Fig. 6 is the partial enlarged view of the second folding and unfolding unit B; Fig. 7 is the structural representation of the fourth rotary hinge assembly C; A schematic diagram of a preferred embodiment; Figure 9 is a schematic structural diagram of a three-joint hinge; Figure 10 is a schematic diagram of the arrangement of a single-ring retracting pulley.
具体实施方式Detailed ways
具体实施方式一:结合图1至图10说明本实施方式,本实施方式的一种大型体状可展开桁架机构包括四个八边形固定环和多根竖杆1,四个八边形固定环中的第一八边形固定环2与第四八边形固定环5结构相同,第二八边形固定环3与第三八边形固定环4结构相同;第一八边形固定环2、第二八边形固定环3、第三八边形固定环4和第四八边形固定环5由上至下均通过多根竖杆1转动连接;第一八边形固定环2包括多个三接头铰链6、多根横杆7和多个驱动铰链8,每个三接头铰链6的左右两接头分别与一根横杆7转动连接并组成第一折展单元A,每个三接头铰链6的第三接头与竖杆1的一端转动连接,相邻两个第一折展单元A之间通过一个驱动铰链8转动连接;第三八边形固定环4包括多个四接头铰链9、多根横杆7和多个驱动铰链8,每个四接头铰链9的左右两接头分别与一根横杆7转动连接并组成第二折展单元B,每个四接头铰链9的上下两个接头分别与竖杆1的另一端转动连接,相邻两个第二折展单元B之间通过一个驱动铰链8转动连接。Embodiment 1: This embodiment will be described with reference to FIG. 1 to FIG. 10. A large-scale expandable truss mechanism of this embodiment includes four octagonal fixing rings and a plurality of
具体实施方式二:结合图1和图9说明本实施方式,本实施方式的三接头铰链6包括三接头旋转铰链10、第一滑动铰链接头11、三接头弹簧12、同步滑块13和两个滑动斜杆组件14,三接头弹簧12套装在三接头旋转铰链10的第三接头上,第一滑动铰链接头11套装在三接头弹簧12下端的三接头旋转铰链10的第三接头上,竖杆1安装在第一滑动铰链接头11和三接头弹簧12内,同步滑块13套装在竖杆1上并随第一滑动铰链接头11在竖杆1上滑动,两个滑动斜杆组件14的一端分别与安装在三接头旋转铰链10左右两接头上的横杆7滑动连接,两个滑动斜杆组件14的另一端分别与第一滑动铰链接头11的两端转动连接。如此设置,保证了同时具有铰链和平台的功能,实现了铰链旋转功能的同时能够提供连接径向杆及竖杆的平台功能。其它组成和连接关系与具体实施方式一相同。1 and 9, the three-joint hinge 6 of this embodiment includes a three-
具体实施方式三:结合图1和图9说明本实施方式,本实施方式的滑动斜杆组件14包括横杆固定环15、同步斜杆16和转动接头17,横杆固定环15滑动套装在横杆7上,转动接头17转动安装在第一滑动铰链接头11的一端上,横杆固定环15与转动接头17之间通过同步斜杆16连接。如此设置,保证了空间大型可展开桁架的自由度较少。其它组成和连接关系与具体实施方式一或二相同。Embodiment 3: This embodiment will be described with reference to FIG. 1 and FIG. 9 . The sliding
具体实施方式四:结合图1和图5说明本实施方式,本实施方式的横向驱动铰链8包括第一连接件8-1、第二连接件8-2、转轴8-3和外驱动滑轮8-4,第一连接件8-1和第二连接件8-2通过转轴8-3转动连接,外驱动滑轮8-4安装在转轴8-3的一侧。如此设置,保证了横向驱动铰链为空间大型可展开桁架提供驱动力矩。其它组成和连接关系与具体实施方式一、二或三相同。Embodiment 4: This embodiment will be described with reference to FIG. 1 and FIG. 5 . The transverse drive hinge 8 of this embodiment includes a first connecting member 8-1, a second connecting member 8-2, a rotating shaft 8-3 and an outer driving pulley 8 -4, the first connecting piece 8-1 and the second connecting piece 8-2 are rotatably connected through the rotating shaft 8-3, and the outer driving pulley 8-4 is installed on one side of the rotating shaft 8-3. This arrangement ensures that the lateral drive hinge provides a drive moment for the large-scale deployable truss. Other compositions and connection relationships are the same as in the first, second or third embodiment.
具体实施方式五:结合图1和图8说明本实施方式,本实施方式的径向驱动铰链8包括公铰18、母铰19、限位部件20、锁定摆件21、轴套22、储能芯轴23和两个恒力弹簧24,限位部件20和锁定摆件21通过储能芯轴23转动连接,公铰18固定安装在限位部件20的外侧,母铰19固定安装在锁定摆件21的外侧,轴套22安装在锁定摆件21的左右两侧,本发明两个恒力弹簧24在铰链两侧对称布置,保证展开过程中母铰19受力均匀平稳。每个恒力弹簧24的一端均与轴套22连接并缠绕在储能芯轴23上,每个恒力弹簧24的另一端均与轴套22连接。如此设置,驱动铰链在桁架展开阶段能够通提供克服桁架机构转动副及滑动副的摩擦力并在到位时驱动锁紧机构完成锁定。恒力矩弹簧作为驱动源输出力矩为恒定值,使构型展开过程的受力及运动更加合理。其它组成和连接关系与具体实施方式一、二、三或四相同。Embodiment 5: This embodiment will be described with reference to FIGS. 1 and 8 . The radial drive hinge 8 of this embodiment includes a
具体实施方式六:结合图1和图8说明本实施方式,本实施方式的限位部件20的上端面上设有限位凹槽20-1,锁定摆件21与限位部件20的配合面上部设有限位凸起21-1,限位部件20和锁定摆件21绕储能芯轴23转动后通过限位凸起21-1卡装在限位凹槽20-1内进行限位。如此设置,可阻止桁架展开到位后越位转动,造成对桁架杆的破坏。其它组成和连接关系与具体实施方式一、二、三、四或五相同。Embodiment 6: This embodiment will be described with reference to FIGS. 1 and 8 . In this embodiment, the upper end surface of the limiting
具体实施方式七:结合图1和图7说明本实施方式,本实施方式的四接头铰链9包括第四旋转铰链组件C和三接头铰链6,第四旋转铰链组件C转动安装在三接头铰链6中与第三接头相对的三接头旋转铰链10上。如此设置,保证了同时具有铰链和平台的功能,实现了铰链旋转功能的同时能够提供连接径向杆及竖杆的平台功能。其它组成和连接关系与具体实施方式一、二、三、四、五或六相同。Embodiment 7: This embodiment will be described with reference to FIG. 1 and FIG. 7 . The four-joint hinge 9 of this embodiment includes a fourth rotating hinge assembly C and a three-joint hinge 6 , and the fourth rotating hinge assembly C is rotatably mounted on the three-joint hinge 6 On the three-
具体实施方式八:结合图1和图6说明本实施方式,本实施方式的第四旋转铰链组件C包括四头固定座C-1、四头活动座C-2和四头转轴C-3,四头固定座C-1安装在三接头旋转铰链10上,四头活动座C-2通过四头转轴C-3与四头固定座C-1转动连接。如此设置,保证了同时具有铰链和平台的功能,实现了铰链旋转功能的同时能够提供连接径向杆及竖杆的平台功能。其它组成和连接关系与具体实施方式一至七中任意一项相同。Embodiment 8: This embodiment will be described with reference to FIG. 1 and FIG. 6. The fourth rotary hinge assembly C of this embodiment includes a four-head fixed seat C-1, a four-head movable seat C-2 and a four-head rotating shaft C-3, The four-head fixed seat C-1 is installed on the three-
具体实施方式九:结合图1和图7说明本实施方式,本实施方式的第四旋转铰链组件C包括四头公铰25、四头母铰26、铰支座27、支座轴28、四头锁定摆件29和弹簧组件30。Embodiment 9: This embodiment will be described with reference to FIG. 1 and FIG. 7 . The fourth rotary hinge assembly C of this embodiment includes a four-
四头母铰26通过铰支座27安装在四头公铰25上,铰支座27的上下支座之间通过支座轴28转动连接,四头锁定摆件29通过弹簧组件30安装在铰支座27上。如此设置,保证了下环八棱柱在展开后到位锁定。其它组成和连接关系与具体实施方式一至八中任意一项相同。The four-head
具体实施方式十:结合图1和图10说明本实施方式,本实施方式还包括多个内滑轮51,每个三接头铰链6的内部转动安装有一个内滑轮51。如此设置,通过设计滑轮总成作为桁架展开的缓释机构,确保展开可控及减小展开到位时驱动力造成的冲击,使展开过程更加平稳可靠。其它组成和连接关系与具体实施方式一至九中任意一项相同。DETAILED DESCRIPTION OF THE
本发明的一种大型体状可展桁架机构,三接头铰链6起桁架的支撑作用,同时还能减小展开到位时驱动力造成的冲击,使展开过程更加平稳可靠。由于同步机构原理为曲柄滑块机构,且同步机构对称布置,保证机构在展开的时候滑块向上滑动带动横杆展开。所以滑动斜杆组件14用于控制可展机构的展开和翻转。根据《机械原理》中转动轴颈的摩擦力计算公式可以得到,构型整体的摩擦力相比于驱动力矩极小;同时考虑到到位时的力冲击不宜过大,避免对桁架结构造成破坏取驱动铰链的驱动力矩10Nm。因此驱动铰链8能够克服桁架机构转动副及滑动副的摩擦力并在到位时驱动锁紧机构完成锁定。由于可展开桁架机构展开时无外力作用,因而驱动源仅需克服自身摩擦力矩且能克服锁定机构到位限制完成自锁。由于四接头的母铰与公铰绕着旋转轴旋转并且通过接头连接着竖杆与横杆,因此第四旋转铰链组件C能够实现旋转功能的同时能够提供连接径向杆及竖杆的平台功能。In the large-scale expandable truss mechanism of the present invention, the three-joint hinge 6 plays a supporting role for the truss, and at the same time, it can reduce the impact caused by the driving force when it is unfolded in place, so that the unfolding process is more stable and reliable. Since the principle of the synchronizing mechanism is a crank-slider mechanism, and the synchronizing mechanism is symmetrically arranged, it is ensured that the slider slides upward to drive the crossbar to expand when the mechanism is deployed. Therefore, the sliding
其中有16根横杆7通过8个三接头铰链6相连接组成8边形固定环,杆件与接头铰接。有16根横杆7与8个四接头铰链9铰接组成8边形固定环。横杆与横杆之间采用径向驱动铰链连接。整个桁架机构共有4个8边形固定环,分别是有两个三接头铰链6组成的8边形固定环,有两个四接头铰链9组成的8边形固定环。三接头铰链6组成的8边形固定环与四接头铰链9组成的8边形固定环通过竖杆1连接,竖杆与接头铰接在一起。Among them, 16
当桁架展开到位旋转关节锁定刚化后,通过控制外置的电机,使绳索预加预紧力,使整个桁架结构刚度提高。其中绳索的释放速度即为桁架展开速率。When the truss is deployed in place, the rotating joints are locked and rigidized, and the rope is preloaded with a preload by controlling the external motor, so that the rigidity of the entire truss structure is improved. The release speed of the rope is the truss deployment rate.
本发明的进一步技术方案,当整个桁架机构展开时,安装在四头锁定摆件29上的锁定轴52嵌入四头公铰25的凹槽中,保持锁定状态。In a further technical solution of the present invention, when the entire truss mechanism is unfolded, the locking
本发明的进一步技术方案,其中滑轮主要装在径向驱动铰链的一端,与径向铰链共用同一个轴。滑轮通过螺母进行轴向的限位,将下环八棱柱的滑轮系统安放在内侧,上环八棱柱的滑轮系统安放在外侧,避免了构型间的结构干涉。In a further technical solution of the present invention, the pulley is mainly installed at one end of the radial drive hinge, and shares the same shaft with the radial hinge. The pulley is axially limited by the nut, and the pulley system of the lower ring octagonal prism is placed on the inside, and the pulley system of the upper ring octagonal prism is placed on the outside, avoiding the structural interference between the configurations.
本发明的进一步技术方案,可展开桁架的桁架杆及同步机构杆均采用强度高、轻量化、密度低的碳纤维管制成,桁架机构的铰链为钛合金打印而成,其余零件为铝合金材料。In a further technical scheme of the present invention, the truss rods of the deployable truss and the synchronizing mechanism rods are made of carbon fiber tubes with high strength, light weight and low density, the hinges of the truss mechanism are printed from titanium alloy, and the rest of the parts are made of aluminum alloy materials.
本发明的进一步技术方案,滑轮安装在上环接头的外侧及下环接头的内侧,在上环接头的外侧及下环接头的内侧留孔,并且滑轮与径向铰链共用同一根轴。In a further technical solution of the present invention, the pulley is installed on the outer side of the upper ring joint and the inner side of the lower ring joint, holes are left on the outer side of the upper ring joint and the inner side of the lower ring joint, and the pulley and the radial hinge share the same shaft.
绳索具体安装在第一个八棱柱以及第三个八棱柱上,结合图4,以第一个八棱柱举例,第一根线从八棱柱下面的四接头滑轮开始绕过横向驱动铰链的滑轮,接着绕过八棱柱上面的三接头滑轮,如此循环绕线。第二根线从八棱柱上面的三接头滑轮开始绕过横向驱动铰链的滑轮,接着绕过八棱柱下面的四接头滑轮,如此循环绕线。两根线均绕在电机轴上,通过控制电机转速来控制展开速度。下环八棱柱与上环八棱柱的绕线不同的是下环八棱柱的滑轮系统安放在内侧,上环八棱柱的滑轮系统安放在外侧,避免了构型间的结构干涉。The rope is specifically installed on the first octagonal prism and the third octagonal prism. With reference to Figure 4, taking the first octagonal prism as an example, the first wire starts from the four-joint pulley under the octagonal prism and goes around the pulley of the lateral drive hinge. Then go around the three-joint pulley on the octagonal column, and loop the wire like this. The second wire starts from the three-joint pulley above the octagonal prism and goes around the pulley of the lateral drive hinge, and then goes around the four-jointed pulley below the octagonal prism, and so on. Both wires are wound around the motor shaft, and the unfolding speed is controlled by controlling the motor speed. The difference between the windings of the lower ring octagonal prism and the upper ring octagonal prism is that the pulley system of the lower ring octagonal prism is placed on the inner side, and the pulley system of the upper ring octagonal prism is placed on the outer side, avoiding structural interference between configurations.
本发明的工作原理:The working principle of the present invention:
本发明中,以收拢率作为设计目标,以可展开桁架机构能够实现在轨三维展开,其展开后径向包络直径为23m左右作为设计原则。本发明收拢时驱动铰链存储弹性势能。当展开时驱动铰链驱动八棱柱机构展开。本发明整体结构由收拢到完全展开大致分为八棱柱的横向展开及翻转两个运动过程,两个过程中机构的展开及驱动方式大致如下:In the present invention, the retraction rate is taken as the design goal, and the expandable truss mechanism can realize three-dimensional deployment on the rail, and the radial envelope diameter after deployment is about 23m as the design principle. When the invention is folded, the drive hinge stores elastic potential energy. When unfolding, the drive hinge drives the octagonal prism mechanism to unfold. The overall structure of the present invention is roughly divided into two movement processes of horizontal expansion and overturning of the octagonal column from retraction to full deployment. The deployment and driving methods of the mechanism in the two processes are roughly as follows:
机构处于收拢姿态,在收拢状态下,四接头铰链9、驱动铰链8均处于收拢状态,在该状态下恒力弹簧24储存弹性势能;所有的横杆7都处于竖直状态,整个装置用连接包带锁紧。The mechanism is in a folded state. In the folded state, the four-joint hinge 9 and the drive hinge 8 are in a folded state, and the
机构横向展开过程,经电信号控制的包带首先解锁,由于储存能量的恒力矩恒力弹簧24需要释放能量,横杆7与横杆7连接的驱动铰链8带动横杆7展开,从而带动整个八棱柱机构顺利展开。当最外围一层八棱柱即上环八棱柱完全展开时,驱动铰链8组件中锁定摆件21通过摆件导轨滑入凹槽中,实现锁定。其中限位螺钉和限位螺母都起到限制锁紧摆件行程的作用。四接头铰链9通过滑块的上下移动以及对称布置的横杆固定环和同步斜杆使展开单元展开过程中保持上下对称且左右对称。中环八棱柱和下环八棱柱均处于未完全展开状态,该八棱柱的驱动铰链8还未锁定。During the lateral expansion of the mechanism, the strap controlled by the electric signal is first unlocked. Since the constant torque and
机构翻转过程,当最外面一层八棱柱完全展开并自动实现锁定后,四接头铰链9储存的弹性势能释放,驱动竖杆1实现180度转动。当竖杆1在转动的过程中,下环八棱柱收拢,其中四接头铰链9、驱动铰链8、旋转铰链组件折叠,恒力矩恒力弹簧24储存弹性势能。直至竖杆1转到90度时,下环八棱柱收拢体积最小。当竖杆1继续转动直至180度时,下环八棱柱开始展开,此时的驱动源有驱动铰链8提供的弹性势能以及驱动铰链8提供的弹性势能。当竖杆1达到180度时,驱动铰链8中锁定摆件21通过摆件导轨滑入凹槽中,实现横杆7与横杆7之间的锁定。其中限位螺钉和限位螺母都起到限制锁定摆件21行程的作用。驱动铰链8中锁定摆件21通过摆件导轨滑入凹槽中,实现竖杆1与竖杆1之间的锁定。其中限位螺钉和限位螺母都起到限制锁定摆件21行程的作用。当桁架展开到位旋转关节锁定刚化后,通过控制系统反转电机,使绳索预加预紧力,使整个桁架结构刚度提高。整套机构完全展开并锁定。During the mechanism inversion process, when the outermost layer of the octagonal column is fully unfolded and automatically locked, the elastic potential energy stored by the four-joint hinge 9 is released, and the
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CN111641020B (en) * | 2020-05-11 | 2022-07-12 | 浙江理工大学 | A triangular prism unit modular planar antenna deployable mechanism |
CN111547278B (en) * | 2020-06-11 | 2023-04-28 | 上海宇航系统工程研究所 | Large-scale deployable linear reciprocating motion mechanism of space rope system |
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