CN110790685A - Method for producing urea phosphate by wet-process phosphoric acid reduced pressure evaporation coupled elution crystallization - Google Patents

Method for producing urea phosphate by wet-process phosphoric acid reduced pressure evaporation coupled elution crystallization Download PDF

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Publication number
CN110790685A
CN110790685A CN201911249572.2A CN201911249572A CN110790685A CN 110790685 A CN110790685 A CN 110790685A CN 201911249572 A CN201911249572 A CN 201911249572A CN 110790685 A CN110790685 A CN 110790685A
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China
Prior art keywords
crystallization
urea phosphate
phosphoric acid
wet
acetone
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CN201911249572.2A
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Chinese (zh)
Inventor
张春桃
黄唯
孟浩拓
陆林慧
杨雪婷
张莹莹
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Wuhan University of Science and Engineering WUSE
Wuhan University of Science and Technology WHUST
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Wuhan University of Science and Engineering WUSE
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Priority to CN201911249572.2A priority Critical patent/CN110790685A/en
Publication of CN110790685A publication Critical patent/CN110790685A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • C07C273/14Separation; Purification; Stabilisation; Use of additives
    • C07C273/16Separation; Purification

Abstract

The invention relates to a method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization. The technical scheme is as follows: adding wet-process phosphoric acid, urea and acetone into a crystallization kettle, and stirring at constant temperature for 0.5-1 h to prepare urea phosphate crystallization mother liquor; and evaporating urea phosphate crystallization mother liquor under 0-101.3 kPa, continuously feeding acetone into the urea phosphate crystallization mother liquor, controlling the extraction rate of the evaporation condensate in the crystallization kettle to be 1-20 mL/min, controlling the volume feeding rate of the acetone to be 1-5 times of the extraction rate of the condensate, carrying out solid-liquid separation after crystallization is finished, and washing and drying a filter cake to obtain urea phosphate crystals. The method has the advantages of obviously reducing the operation energy consumption of producing the urea phosphate by taking wet-process phosphoric acid as a raw material, shortening the production period and improving the crystallization yield and purity, avoids the defect of continuously increasing the suspension density of the crystallization mother liquor in the process of evaporative crystallization or cooling crystallization, and can effectively reduce the phenomena of crushing and aggregation of the crystallized product.

Description

Method for producing urea phosphate by wet-process phosphoric acid reduced pressure evaporation coupled elution crystallization
Technical Field
The invention belongs to the technical field of phosphorus chemical production, and particularly relates to a method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization.
Background
Urea phosphate (urea phosphate) is a fine chemical product widely applied to the fields of animal husbandry, industry, agriculture and the like, is not only a type I additive legally prescribed by the European Union feed industry, but also a special nutrient additive for ruminants and a phosphorus supplement recommended by the food and agricultural organization of the United nations in the animal husbandry, and has wide market prospect and great potential. The urea phosphate is a complex compound obtained by equivalent reaction of phosphoric acid and urea, and has a chemical formula of CO (NH)2)2–H3PO4At present, wet-process phosphoric acid is mostly used as a raw material to synthesize urea phosphate abroad, and the mainstream process comprises a two-stage method (a U.S. TVA method), a secondary crystallization method and a concentration crystallization method; most of the domestic uses hot phosphoric acid as raw material to synthesize urea phosphate. However, the thermal phosphoric acid process has high energy consumption, which causes the production cost to be overhigh, thereby limiting the market competitiveness of the urea phosphate in China. In recent years, with the improvement of purification and concentration technologies of wet-process phosphoric acid, many manufacturers gradually turn to the production of urea phosphate products by using wet-process phosphoric acid as a raw material, namely, the urea phosphate is prepared by pretreating the wet-process phosphoric acid through purification (solvent extraction or chemical precipitation), and then carrying out reaction and crystallization.
However, wet process phosphoric acid, although lower in cost, has P as compared to hot process phosphoric acid2O5The content is low, the impurity content is high, and the operations of purifying, removing impurities, concentrating and the like are often carried out before the urea phosphate is prepared, so that the production process is more complicated, and the energy consumption is high.
The existing urea phosphate crystallization process mainly comprises cooling crystallization and evaporative crystallization. The cooling crystallization process of urea phosphate mostly adopts intermittent operation, and the cooling crystallization process of urea phosphate taking wet-process phosphoric acid as a raw material mostly needs concentration operation; in actual production, the urea phosphate crystals scale on the wall of the heat exchanger seriously, so that the heat exchange efficiency is reduced, the production period is prolonged, the yield is reduced, and the cost is increased. Because the urea phosphate has higher solubility in the aqueous solution, the utilization rate of P, N in the raw material wet-process phosphoric acid and urea is lower. Because the specific heat and the evaporation latent heat of water are larger, and the solubility of the urea phosphate in the aqueous solution is larger, the viscosity and the concentration of the urea phosphate evaporation crystallization liquid are higher, so that the energy consumption of the urea phosphate evaporation crystallization operation is higher, and although the evaporation operation temperature can be properly reduced by adopting the pressure reduction operation, the comprehensive production cost is still higher.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization.
In order to achieve the purpose, the technical scheme adopted by the invention is specifically completed according to the following steps:
step one, adding wet-process phosphoric acid, urea and acetone into a crystallization kettle under the conditions of normal pressure, 60-70 ℃ and 50-300 r/min of rotating speed, and stirring at constant temperature for 0.5-1 h to prepare urea phosphate crystallization mother liquor, wherein the mass of added urea is P contained in wet-process phosphoric acid in the crystallization kettle2O50.85-0.9 times of the mass, and the adding volume of the acetone is equal to the H contained in the wet-process phosphoric acid in the crystallization kettle20.2-2.0 times of the volume of O;
and step two, evaporating the urea phosphate crystallization mother liquor prepared in the step one at the temperature of 60-70 ℃ and the rotating speed of 50-300 r/min, continuously feeding acetone into the urea phosphate crystallization mother liquor, controlling the extraction rate of evaporation condensate in a crystallization kettle to be V mL/min, the volume feeding rate of the acetone to be (1-5) V mL/min, and when the volume ratio of the acetone to water in the liquid phase in the crystallization kettle is (2.5-10): 1, synchronously stopping evaporation and acetone feeding operation, then leading out crystal slurry in a crystallization kettle for solid-liquid separation, washing and drying a filter cake to obtain urea phosphate crystals;
v is a real number which is more than or equal to 1 and less than or equal to 20;
the control of the extraction rate of the evaporation condensate in the crystallization kettle is V mL/min, which means that the volume of liquid extracted from the steam condensate in the crystallization kettle in unit time (min) is V mL, if the volume of the steam condensate generated in the crystallization kettle in unit time (min) is more than V mL, the extraction rate of the evaporation condensate is still V mL/min, and the rest condensate flows back into the crystallization kettle;
the acetone is fed into the urea phosphate crystallization mother liquor, namely the feeding port of the acetone is positioned below the liquid level of the urea phosphate crystallization mother liquor.
The crystallization kettle is a jacket stirring reaction kettle with controllable temperature.
The wet-process phosphoric acid is prepared by decomposing phosphate ore by adopting concentrated sulfuric acid, wherein P is2O5The content is 20 to 50 wt%.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following positive effects:
(1) the existing urea phosphate production process taking wet-process phosphoric acid as a raw material mostly adopts evaporation concentration and then cooling crystallization, and the water amount required to be evaporated is large and the energy consumption is high. The invention relates to a method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupling elution crystallization, which couples three operations of evaporation concentration, evaporation crystallization and elution crystallization together and synchronously carries out the three operations. In addition, the low-boiling point acetone solvent (normal pressure boiling point 56 ℃) is added before evaporation, and acetone is supplemented to the evaporation liquid phase during evaporation, so that the operation temperature of evaporation concentration and evaporation crystallization can be effectively reduced; and then, by combining with the pressure reduction operation, the operation temperature of the liquid in the crystallization kettle is further controlled to be 60-70 ℃, because the operation temperature is lower than 60 ℃, the conversion rate of phosphoric acid and urea for reaction to generate urea phosphate is low, the yield of the urea phosphate is low, and the operation temperature is higher than 70 ℃, the increase trend of the yield of the urea phosphate is remarkably slowed down, and the energy consumption is increased. The acetone dissolving out agent with volatility greater than that of water is continuously added in the evaporation concentration and evaporation crystallization processes, and the water evaporation rate of unit energy consumption can be increased, so that the method can obviously reduce the operation energy consumption and shorten the production period.
(2) The method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization avoids the defect that the suspension density of crystallization mother liquor is continuously increased in the evaporation crystallization or cooling crystallization process, and the continuous addition of the acetone elutriation agent and the addition rate of acetone are greater than the extraction rate of evaporation condensate, so that the volume of a liquid phase in a crystallization kettle is continuously increased, the phenomena of crushing and aggregation of crystal products can be greatly reduced, and the concentration of the particle size distribution of the products is facilitated.
(3) Urea phosphate has a greater solubility in water (76.4 wt% at 60 ℃; 49.2 wt% at 15 ℃) [ poplar sails, field-opening, liufei ] solubility in water as determined by the laser method [ J ] inorganic salt industry 2016,48(4):69-71 ], whereas solubility in acetone is small (less than 0.01g/mL acetone). The traditional urea phosphate evaporation crystallization and cooling crystallization processes both adopt water as a solvent, and a large amount of urea phosphate crystals are not crystallized and separated out in mother liquor when the crystallization is finished, so that the product yield is low. The method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization has the advantages that the liquid phase contains a large amount of acetone and a small amount of water when the crystallization operation is finished, and the product yield of urea phosphate can be obviously improved.
(4) According to the method for producing urea phosphate by wet-process phosphoric acid through reduced pressure evaporation coupled elution crystallization, the liquid phase contains a large amount of acetone and a small amount of water when the crystallization operation is completed, the total volume of the liquid phase is larger than the initial liquid volume in the crystallization kettle, the crystallization of impurities in the wet-process phosphoric acid can be effectively prevented, and the improvement of the product purity is facilitated.
Drawings
FIG. 1 is a schematic flow chart of the present invention.
Detailed Description
The invention is further described with reference to specific embodiments, without limiting its scope.
Example 1
A method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization is specifically completed according to the following steps:
step one, adding wet-process phosphoric acid, urea and acetone into a crystallization kettle under the conditions of normal pressure, 60 ℃ and 100 r/min of rotating speed, and stirring at constant temperature for 1 h to prepare urea phosphate crystallization mother liquor, wherein the adding quality of urea is P contained in the wet-process phosphoric acid in the crystallization kettle2O50.9 times of the mass, the volume of acetone added is equal to the H contained in wet-process phosphoric acid in the crystallization kettle20.5-1.5 times of the volume of O;
and step two, evaporating the urea phosphate crystallization mother liquor prepared in the step one at the temperature of 60-70 ℃ and the rotating speed of 50-300 r/min, continuously feeding acetone into the urea phosphate crystallization mother liquor, controlling the evaporation rate of the liquid in the crystallization kettle to be 1.5 mL/min, the volume feeding rate of the acetone to be (1.5-3) mL/min, and when the volume ratio of the acetone to water in the liquid phase in the crystallization kettle is (5-8): 1, synchronously stopping evaporation and acetone feeding operation, then leading out crystal slurry in a crystallization kettle for solid-liquid separation, washing and drying a filter cake to obtain urea phosphate crystals;
the control of the extraction rate of the evaporation condensate in the crystallization kettle is 1.5 mL/min, which means that the volume of liquid extracted from the steam condensate in the crystallization kettle in unit time (min) is 1.5 mL, if the volume of the steam condensate generated in the crystallization kettle in unit time (min) is more than 1.5 mL, the extraction rate of the evaporation condensate is still 1.5 mL/min, and the residual condensate flows back into the crystallization kettle;
the acetone is fed into the urea phosphate crystallization mother liquor, namely the feeding port of the acetone is positioned below the liquid level of the urea phosphate crystallization mother liquor.
The crystallization kettle is a jacket stirring reaction kettle with controllable temperature.
The wet-process phosphoric acid is prepared by decomposing phosphate ore by adopting concentrated sulfuric acid, wherein P is2O5The content is 30-32 wt%.

Claims (3)

1. A method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization is characterized by comprising the following steps:
step one, adding wet-process phosphoric acid, urea and acetone into a crystallization kettle under the conditions of normal pressure, 60-70 ℃ and 50-300 r/min of rotating speed, and stirring at constant temperature for 0.5-1 h to prepare urea phosphate crystallization mother liquor, wherein the mass of added urea is P contained in wet-process phosphoric acid in the crystallization kettle2O50.85-0.9 times of the mass, and the adding volume of the acetone is equal to the H contained in the wet-process phosphoric acid in the crystallization kettle20.2-2.0 times of the volume of O;
and step two, evaporating the urea phosphate crystallization mother liquor prepared in the step one at the temperature of 60-70 ℃ and the rotating speed of 50-300 r/min, continuously feeding acetone into the urea phosphate crystallization mother liquor, controlling the extraction rate of evaporation condensate in a crystallization kettle to be V mL/min, the volume feeding rate of the acetone to be (1-5) V mL/min, and when the volume ratio of the acetone to water in the liquid phase in the crystallization kettle is (2.5-10): 1, synchronously stopping evaporation and acetone feeding operation, then leading out crystal slurry in a crystallization kettle for solid-liquid separation, washing and drying a filter cake to obtain urea phosphate crystals;
v is a real number which is more than or equal to 1 and less than or equal to 20;
the control of the extraction rate of the evaporation condensate in the crystallization kettle is V mL/min, which means that the volume of liquid extracted from the steam condensate in the crystallization kettle in unit time (min) is V mL, if the volume of the steam condensate generated in the crystallization kettle in unit time (min) is more than V mL, the extraction rate of the evaporation condensate is still V mL/min, and the rest condensate flows back into the crystallization kettle;
the acetone is fed into the urea phosphate crystallization mother liquor, namely the feeding port of the acetone is positioned below the liquid level of the urea phosphate crystallization mother liquor.
2. The method for producing urea phosphate by wet-process phosphoric acid decompression evaporation coupled elution crystallization as claimed in claim 1, wherein the crystallization kettle is a jacket stirring reaction kettle with controllable temperature.
3. The method for producing urea phosphate by wet-process phosphoric acid through reduced pressure evaporation coupled elution crystallization as claimed in claim 1, wherein the wet-process phosphoric acid is phosphoric acid prepared by decomposing phosphate ore with concentrated sulfuric acid, wherein P is P2O5The content is 20 to 50 wt%.
CN201911249572.2A 2019-12-09 2019-12-09 Method for producing urea phosphate by wet-process phosphoric acid reduced pressure evaporation coupled elution crystallization Pending CN110790685A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114053978A (en) * 2021-11-25 2022-02-18 上海师范大学 Metal-containing waste purification device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005068106A (en) * 2003-08-27 2005-03-17 Daiso Co Ltd Method for production and purification of 1,3-di(meth)allylurea
CN103709006A (en) * 2013-12-18 2014-04-09 武汉科技大学 Method for crystallizing erythritol fermentation liquid by evaporation-elution coupled process
CN104151203A (en) * 2014-07-17 2014-11-19 瓮福(集团)有限责任公司 Method for continuously producing urea phosphate by vacuum evaporation crystallization

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005068106A (en) * 2003-08-27 2005-03-17 Daiso Co Ltd Method for production and purification of 1,3-di(meth)allylurea
CN103709006A (en) * 2013-12-18 2014-04-09 武汉科技大学 Method for crystallizing erythritol fermentation liquid by evaporation-elution coupled process
CN104151203A (en) * 2014-07-17 2014-11-19 瓮福(集团)有限责任公司 Method for continuously producing urea phosphate by vacuum evaporation crystallization

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114053978A (en) * 2021-11-25 2022-02-18 上海师范大学 Metal-containing waste purification device

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Application publication date: 20200214