CN110788573B - Production process of corrugated iron - Google Patents
Production process of corrugated iron Download PDFInfo
- Publication number
- CN110788573B CN110788573B CN201911062354.8A CN201911062354A CN110788573B CN 110788573 B CN110788573 B CN 110788573B CN 201911062354 A CN201911062354 A CN 201911062354A CN 110788573 B CN110788573 B CN 110788573B
- Authority
- CN
- China
- Prior art keywords
- belt
- mounting
- rack
- steel
- length
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 127
- 239000010959 steel Substances 0.000 claims abstract description 127
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- 238000005259 measurement Methods 0.000 claims abstract description 4
- 238000010008 shearing Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000001680 brushing effect Effects 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000012546 transfer Methods 0.000 description 5
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 240000005002 Erythronium dens canis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention relates to a production process of corrugated iron, which relates to the technical field of corrugated iron production and comprises the following steps: s1: unreeling, and unreeling the steel strip through an unreeling machine; s2: caching, pre-storing a steel belt with a certain length; s3: leveling, namely leveling the steel strip by a leveling machine; s4: caching, pre-storing the leveled steel strip with a certain length: s5: the fixed-length distance measurement is carried out, the fixed-length roller is driven to rotate through a servo motor, and the number of turns of each rotation is set according to the number of turns of the rotation and the circumference of the fixed-length roller; s6: stamping and cutting, namely cutting the steel strip through a shearing machine; s7: transmitting; s9: collecting: between the S7 and the S9, there is a step S8, the S8: and removing scraps, namely cleaning the scraps at the two ends of the cut steel belt through a scrap removing mechanism. The scrap removing mechanism is used for cleaning the scraps at the two cut ends of the steel belt, so that the probability of scratches and pits on the surface of the steel belt is reduced, the smoothness of the surface of the steel belt is improved, and the quality of a finished product is improved.
Description
Technical Field
The invention relates to the technical field of corrugated iron production, in particular to a production process of corrugated iron.
Background
In daily life, can body packaging is generally made of tinplate, which is a series of processes from the initial steel tape.
In the production process, the raw material is a coiled steel strip, the steel strip is leveled, fixed in length, cut, conveyed and collected after being uncoiled, the cut steel strip is a section of steel strip, the length of each section is the same, the subsequent coating and drying processing is facilitated, and two cut edges of the steel strip are cut into a waveform in the cutting step, namely the two cut edges are in a convex tooth shape and are also called as waveform iron; in the collecting step, the steel strips are stacked one on top of the other and then sent to the subsequent step.
Cut out general the cutter and tailor through the cutter, the in-process of cutting out, can produce the piece, some pieces can remain at the both ends of cutting out of steel band, when carrying to collecting, adnexed piece can fall the surface of a preceding steel band, after this steel band is pressed on, then can press the piece clamp in the centre, after the stack height, the gravity that receives can make the piece extrude the pit on two steel band surfaces, and when carrying, if there is the rocking, the steel band misplaces each other and slides, then the mar can be scraped out on the steel band surface to the piece, mar and pit all can the off-the-shelf quality of greatly reduced.
Disclosure of Invention
The invention aims to provide a production process of corrugated iron, which reduces the probability of scratches and pits on the surface of a steel strip, improves the smoothness of the surface of the steel strip and improves the quality of a finished product.
The above object of the present invention is achieved by the following technical solutions:
a production process of corrugated iron comprises the following steps:
s1: unreeling, and unreeling the steel strip through an unreeling machine;
s2: caching, pre-storing a steel belt with a certain length;
s3: leveling, namely leveling the steel strip by a leveling machine;
s4: caching, pre-storing the leveled steel strip with a certain length:
s5: the fixed-length distance measurement is carried out, the fixed-length roller is driven to rotate through a servo motor, and the number of turns of each rotation is set according to the number of turns of the rotation and the circumference of the fixed-length roller;
s6: stamping and cutting, namely cutting the steel strip through a shearing machine;
s7: transmitting;
s9: collecting:
between the S7 and the S9, there is a step S8, the S8: and removing scraps, namely cleaning the scraps at the two ends of the cut steel belt through a scrap removing mechanism.
Through adopting above-mentioned technical scheme, the piece clearance that removes bits mechanism and tailor two of steel band ends falls, reduces the steel band and drops the clastic volume on the previous steel band in S9' S collection to can reduce the probability that mar and pit appear in the steel band surface greatly, improve the smoothness on steel band surface, improve finished product quality.
Preferably, the scrap removing mechanism comprises a rack, a plurality of transmission rollers are arranged on the rack at intervals, a transmission belt is arranged on the transmission roller sleeve, the transmission belt is sleeved outside all the transmission rollers, the rack is provided with a first motor for driving the transmission rollers to rotate, and the length of the transmission belt is smaller than that of the steel belt;
a first air cylinder is arranged on the rack and below the conveyor belt and stretches along the vertical direction, a detection piece which is electrically connected with the first air cylinder and the first motor and used for detecting the steel belt is arranged on the rack and above the conveyor belt, and when the detection piece detects the steel belt, two ends of the steel belt are suspended;
the piston rod of the first air cylinder is provided with a supporting plate, two fixing frames are arranged on the supporting plate and along the rack at intervals in the length direction, the two fixing frames correspond to two ends of the cut steel strip, two mounting frames are arranged on each fixing frame at intervals in the length direction of the rack, a plurality of mounting arms are arranged on each mounting frame at intervals in the width direction of the rack, one ends, far away from the mounting frames, of the mounting arms are rotatably provided with brush hair rollers, the brush hair is in a scattering shape, and the width of the brush hair of each brush hair roller after scattering is larger than the distance between two adjacent convex teeth on the steel strip;
the first cylinder is provided with a preset elongation, the preset elongation is the extension length of the first cylinder when the rotating axis of the brush roller and the steel belt are in the same plane, and when the first cylinder reaches the preset elongation, the first cylinder starts to retract;
same on two mounting brackets on the mount the installation arm is the setting of staggering, the brush hair roller all is at same horizontal plane, be provided with on the installation arm with the drive assembly that the brush hair roller is connected, drive assembly with the detection piece electricity is connected.
Through adopting above-mentioned technical scheme, first motor drives the transmission roller and rotates, and the transmission roller drives the conveyer belt motion, and the steel band that the conveyer belt will be carried and come is taken to the frame, and when the detection piece detected the steel band, first motor stop the function, and the steel band both ends were unsettled this moment, were not supported by the conveyer belt. Simultaneously first cylinder starts, and the piston rod stretches out, with backup pad jack-up, and drive assembly drives the brush roller and rotates, and the brush roller on every mounting bracket brushes the outstanding limit or the concave limit of steel band one end, and at the in-process that first cylinder rises, and the brush hair that is the form of scattering can brush the connection edge on the outstanding limit of steel band one end and concave limit, realizes brushing the whole of the limit of cutting of steel band one end. When the extension length of the first air cylinder reaches the preset extension amount, the first air cylinder retracts, and the process of brushing the debris is finished; then after the piston rod of the first air cylinder returns to the original position, the first motor is started again, and the steel strip is conveyed to a collection position.
Preferably, a fixing piece is arranged on the end face, away from one end of the mounting frame, of the mounting arm, a round hole is formed in the fixing piece, a bearing is embedded in the round hole, the width of the bearing is smaller than the thickness of the fixing piece, and connecting grooves communicated with the round hole are formed in the side wall of the fixing piece and the side wall of the mounting arm;
the bearing is inserted with a rotating shaft in an interference manner, the rotating shaft penetrates through two ends of the round hole, the brushing rollers are installed on the penetrating rotating shaft, the bristles on the two brushing rollers on the same rotating shaft cover the fixing piece in a staggered manner, and the total width of the dispersed bristles of the two brushing rollers is greater than the distance between two adjacent convex teeth on the steel belt; the driving assembly penetrates through the connecting groove and is connected with the rotating shaft in the round hole.
Through adopting above-mentioned technical scheme, because different coil of strip when tailorring, the tooth mouth degree of depth is not necessarily the same, and when the tooth mouth degree of depth is less, can contact between the brush hair roller of dislocation. Two brush rollers are arranged on a rotating shaft, and the bristles of the two brush rollers cover the fixing sheet in a staggered manner, so that the cut edge of the steel belt can be brushed; meanwhile, the driving component penetrates through the connecting groove to be connected with the rotating shaft and does not protrude out of the brushing roller, so that when the side walls of the staggered brushing rollers are contacted, the driving component does not influence the brushing rollers; even when the steel strip both ends do not have the dogtooth and are the straight line, the structure foundation that so sets up can be brushed the steel strip and cut the limit, has improved application scope.
Preferably, the drive assembly is including installing on the installation arm and with second motor that the detection piece electricity is connected, installing first belt pulley on the output shaft of second motor, installing and being located in the round hole epaxial second belt pulley of commentaries on classics, cover are established first belt pulley with on the second belt pulley and pass the rubber ring of spread groove.
Through adopting above-mentioned technical scheme, the output shaft of second motor drives first belt pulley and rotates, and first belt pulley drives the motion of rubber ring, and the rubber ring drives the rotation of second belt pulley, and pivot and second belt pulley synchronous rotation realize the rotation of brush hair roller.
Preferably, the brushing roller is detachably mounted on the rotating shaft, and the mounting arm is detachably mounted on the mounting frame; a first rail is arranged on the fixed frame, and the length direction of the first rail is parallel to the length direction of the rack; two the mounting bracket slides and sets up on the first track, be provided with on the mount with the first regulating part that the mounting bracket is connected.
By adopting the technical scheme, when different steel belts are cut, the width, the length and the number of the convex teeth can be different, and the requirements of different customers can be different, so that the steel belts with different convex teeth need to be adapted. The mounting frames slide on the first rail and are fixed through the first adjusting piece, so that the staggering degree of the brush rollers on the two mounting frames on the same mounting frame can be adjusted according to the steel strip to be processed; the brush hair roller is replaceable and can adapt to the condition of not using the protruding length, so that the brush hair roller can brush the complete cutting edge all the time; when the number of the convex teeth of the steel strip is changed, the number of the mounting arms can be increased or decreased to adapt to the requirement of the steel strip to be processed; when the width of the convex teeth is changed, the spacing positions of the mounting arms on the mounting rack can be adjusted to meet the requirements of the convex teeth with different widths. The applicability of the equipment is greatly improved through adjustment.
Preferably, the mounting arm is slidably disposed on the mounting frame along a length direction of the mounting frame.
Through adopting above-mentioned technical scheme, when the position of adjustment installation arm on the mounting bracket, directly can follow the mounting bracket and remove the installation arm, convenient adjustment saves time.
Preferably, the detection member is adjustably mounted on the frame; the supporting plate is provided with a second rail parallel to the first rail, the two fixing frames are arranged on the second rail in a sliding mode, and the supporting plate is provided with a second adjusting piece connected with the fixing frames.
By adopting the technical scheme, the lengths of the steel strips required to be cut by different customers can be different, and the lengths can be longer or shorter. The distance between the two fixing frames can be adjusted by arranging the two fixing frames along the second track so as to adapt to the length of the steel strip and further improve the applicability of the equipment; the same adjustment of the detecting member is also used to adapt to steel belts of different lengths.
Preferably, the frame is provided with a cross beam above the conveyor belt, the cross beam is provided with a second cylinder electrically connected with the detection piece, a piston rod of the second cylinder vertically stretches, a rubber block is arranged on the piston rod of the second cylinder, and the rubber block is used for compressing the steel belt.
Through adopting above-mentioned technical scheme, the brush hair roller is when brushing the tailorring both ends of steel band, and the steel band probably because of receiving the power skew or the shake of brush hair roller, influences subsequent the piling and collects. The rubber blocks are compressed on the steel belt through the second air cylinder, so that the position of the steel belt on the conveyor belt is fixed, the deviation of the steel belt is avoided, and subsequent collection can be normally carried out.
Preferably, the fixing frame is provided with a support, one end, far away from the fixing frame, of the support is provided with a magnetic block, the magnetic block is located right above the middle position of the fixing frame, and the magnetic block is used for adsorbing debris.
Through adopting above-mentioned technical scheme, the brush hair roller can be with piece brush down when brushing the steel band, adsorbs the piece under the brush through the magnetic path, reduces the unrestrained probability of piece, reduces the clearance in later stage, improves the cleanliness factor of factory building, and follow-up can be at recycle after the piece adsorbs, also can reduce the piece and fall on mount, mounting bracket, installation arm after to the influence of equipment normal work.
Preferably, the magnetic block is provided with a cover plate in a sliding manner along the length direction, the cover plate can be attracted by the magnetic block, the cover plate covers the top surface and two side surfaces in the length direction of the magnetic block, and a leakage-proof plate is further arranged on the cover plate and positioned at the position covering the side surfaces of the magnetic block.
Through adopting above-mentioned technical scheme, because the piece direct attraction is difficult taking off on the magnetic path. Through the arrangement of the cover plate, when the scraps on the magnetic block are cleaned, the cover plate is only required to be slid and pulled out, and the scraps on the cover plate can be poured out; and the setting of leak protection board can reduce the piece in the in-process of taking out and drop.
In conclusion, the beneficial technical effects of the invention are as follows:
1. the scrap removing mechanism is used for cleaning scraps at two cut ends of the steel belt, so that the probability of scratches and pits on the surface of the steel belt is reduced, the smoothness of the surface of the steel belt is improved, and the quality of a finished product is improved;
2. the positions and the number of the brush hair rollers are adjusted to meet the conditions of different cutting requirements of the steel belt, and the applicability is improved.
Drawings
FIG. 1 is a schematic representation (one) of the three-dimensional structure of the present invention;
FIG. 2 is a schematic view (two) of the three-dimensional structure of the present invention;
FIG. 3 is an enlarged schematic view of section A of FIG. 1;
FIG. 4 is an exploded view of the mounting arm;
fig. 5 is an enlarged schematic view of a portion B in fig. 2.
Reference numerals: 1. a frame; 11. a frame; 111. a square bar; 112. a C-shaped frame; 113. a cross beam; 12. a support leg; 121. a base plate; 122. a first cylinder; 13. a transfer roller; 14. a conveyor belt; 15. a first motor; 16. a conveying roller; 17. a third motor; 18. a detection member; 19. a second cylinder; 191. a shelf; 192. a rubber block; 2. a support plate; 21. a second track; 22. a third cylinder; 3. a fixed mount; 31. a first track; 32. a support; 33. a magnetic block; 34. a cover plate; 341. a leak-proof plate; 4. a mounting frame; 41. installing a track; 5. mounting an arm; 51. a sliding groove; 52. a limiting groove; 53. a fixing sheet; 531. a circular hole; 532. a bearing; 54. connecting grooves; 55. a rotating shaft; 56. a brushing roller; 57. a drive assembly; 571. a second motor; 572. a first pulley; 573. a second pulley; 574. a rubber ring.
Detailed Description
The present invention is described in further detail below with reference to the attached drawings.
A production process of corrugated iron comprises the following steps:
s1: unreeling, and unreeling the steel strip through an unreeling machine;
s2: the buffer memory is used for setting a sunken space on the ground and pre-storing a steel belt with a certain length, so that the tension of the steel belt in a coil shape is removed on one hand, and preparation is made for later leveling on the other hand;
s3: leveling, namely leveling the steel strip by a leveling machine;
s4: caching, namely setting a sunken space on the ground, prestoring a leveled steel belt with a certain length, and preparing for subsequent continuous cutting:
s5: the fixed-length distance measurement is carried out, the fixed-length roller is driven to rotate through a servo motor, and the number of turns of each rotation is set according to the number of turns of the rotation and the circumference of the fixed-length roller;
s6: stamping and cutting, namely cutting the steel strip through a shearing machine;
s7: conveying, namely conveying the cut steel belt in a belt conveying mode;
s8: removing scraps, namely cleaning scraps at two cut ends of the steel belt through a scrap removing mechanism;
s9: collecting and stacking the cleaned flaky steel strips.
Referring to fig. 1 and 2, the chip removing mechanism in S8 includes a frame 1, where the frame 1 includes a rectangular frame 11 and support legs 12 integrally formed at four end corners, and the frame 11 is provided with a plurality of conveying rollers 13 at equal intervals, and four conveying rollers are used in this embodiment; the four transmission rollers 13 are sleeved with three transmission belts 14, the three transmission belts 14 are arranged at equal intervals along the length direction of the transmission rollers 13, and the length of a single side of each transmission belt 14 is smaller than that of the steel belt. The frame 11 is fixedly provided with a first motor 15 connected with any one of the transmission rollers 13 at two ends, and an output shaft of the first motor 15 is fixedly connected with the transmission rollers 13, so that the first motor 15 drives the transmission rollers 13 to rotate, and further drives the conveyor belt 14 to move.
Still rotate on the frame 11 and be provided with two transfer rollers 16, two transfer rollers 16 set up respectively at the both ends that are close to the length direction of frame 11, and the fixed third motor 17 that is connected with transfer roller 16 that is provided with of frame 11 lateral wall, have certain space between 14 tip of conveyer belt and the transfer roller 16.
Referring to fig. 1, two horizontal square bars 111 are fixedly disposed on the upper surface of the frame 11 and located in the length direction, and the axial direction of each square bar 111 is parallel to the length direction of the frame 11. The two square rods 111 are provided with C-shaped frames 112 in a sliding mode, bolts are installed on the C-shaped frames 112 and can be tightly abutted to the square rods 111, and the C-shaped frames 112 and the square rods 111 are fixed.
Referring to fig. 2, a detection member 18 is fixedly mounted on the lower surface of the middle section of the C-shaped frame 112, the detection member 18 is a photoelectric sensor with a model BR100-DDT, and the detection member 18 is electrically connected to the first motor 15 and the third motor 17. The detecting member 18 is used for detecting the steel belt, when the detecting member 18 detects the steel belt, that is, the steel belt is located at the middle position of the conveyor belt 14, the detecting member 18 sends electric signals to the first motor 15 and the third motor 17, and the first motor 15 and the third motor 17 stop rotating. The worker can adjust the position of the C-shaped frame 112 on the square bar 111 according to the length of the steel strip, so that the steel strip is detected by the detecting member 18, i.e. the steel strip is located at the middle position of the conveyor belt 14.
Referring to fig. 1, a cross beam 113 is fixedly disposed on the upper surface of the frame 11, the cross beam 113 is located at the middle position of the frame 11, and two ends of the cross beam are respectively fixed on the edges of two sides of the frame 11 in the length direction. The lower surface of the middle position of the cross beam 113 is fixedly provided with a second cylinder 19 which is vertically arranged, the second cylinder 19 is electrically connected with the detection piece 18, a frame 191 is fixedly arranged on a piston rod of the second cylinder 19, and a rubber block 192 is fixedly arranged on the lower surface of the frame 191 and used for pressing a steel belt. When the steel belt is detected by the detection part 18, the second cylinder 19 is started to press the rubber block 192 on the steel belt, so that the steel belt is prevented from sliding, and the pressing and fixing effects on the steel belt are achieved.
The four support legs 12 are fixedly connected with a horizontal bottom plate 121, four vertical first cylinders 122 are fixedly arranged on the bottom plate 121 and located on diagonal lines, the cross section of the bottom plate 121 is rectangular, the connecting lines of the positions of the four first cylinders 122 form a rectangle, and the formed rectangle has the same shape as the cross section of the bottom plate 121.
The piston rods of the four first cylinders 122 are fixedly provided with support plates 2, the upper surfaces of the support plates 2 are fixedly provided with two second rails 21 at intervals in parallel, and the axial directions of the second rails 21 are parallel to the length direction of the frame 11. The two second rails 21 are slidably provided with two fixing frames 3, the two fixing frames 3 respectively correspond to the two ends of the steel belt, and the two fixing frames 3 are respectively located below the gap between the conveyor belt 14 and the two ends of the frame 11 in the length direction.
Two second adjusting parts are arranged on the supporting plate 2, the second adjusting parts adopt third air cylinders 22, the two third air cylinders 22 are respectively connected with the two fixing frames 3 in a one-to-one correspondence mode, the telescopic direction of piston rods of the third air cylinders 22 is parallel to the sliding direction of the fixing frames 3, the cylinder bodies of the third air cylinders 22 are fixed on the supporting plate 2, and the piston rods of the third air cylinders 22 are fixedly connected with the fixing frames 3.
Referring to fig. 3, two first rails 31 are fixedly arranged on the upper surface of the fixing frame 3 at intervals in parallel, the first rails 31 are parallel to the second rails 21, two parallel mounting frames 4 are arranged on the two first rails 31 at intervals in a sliding manner, the length direction of the mounting frames 4 is perpendicular to the length direction of the first rails 31, the mounting frames 4 are relatively fixed to the first rails 31 through first adjusting pieces, the first adjusting pieces are bolts, and when the bolts are tightened, the mounting frames 4 are fixed to the first rails 31.
Referring to fig. 4, an installation rail 41 with a T-shaped cross section is integrally formed on the upper surface of the installation frame 4, a plurality of installation arms 5 are slidably arranged on the installation rail 41 along the length direction thereof, a sliding groove 51 is formed at one end of the installation arm 5, which is slidably connected with the installation rail 41, and a limiting groove 52, which is slidably matched with the horizontal edge of the installation rail 41, is formed on the side wall of the sliding groove 51; and the width of the sliding groove 51 is equal to the width of one horizontal side of the mounting rail 41, so that the mounting arm 5 can be directly taken down from the mounting rail 41 without sliding out along the mounting rail 41, and is convenient and fast. The mounting arm 5 is provided with a bolt which abuts against one vertical side of the mounting rail 41, so that the mounting arm 5 and the mounting rail 41 are relatively fixed.
Referring to fig. 4, the end surface of the mounting arm 5 at the end away from the mounting bracket 4 is integrally provided with a fixing piece 53, and the fixing piece 53 is perpendicular to the end surface of the mounting arm 5. The fixing piece 53 is provided with a round hole 531, a bearing 532 is embedded in the round hole 531, the width of the bearing 532 is smaller than the thickness of the fixing piece 53, and the side wall of the fixing piece 53 and the side wall of the mounting arm 5 are provided with a connecting groove 54 communicated with the round hole 531;
the bearing 532 is in interference insertion connection with a rotating shaft 55, the rotating shaft 55 penetrates through two ends of the round hole 531, the two ends of the bearing 532, which penetrate through the round hole 531, are in interference insertion connection with the bristle rollers 56, bristles of the bristle rollers 56 are in a scattered shape, the bristles of the bristle rollers 56 are parallel and level, and the bristles of the two bristle rollers 56 cover the fixing sheet 53 in a staggered manner, so that the two bristle rollers 56 cannot brush the edge of the steel belt, which is just opposite to the fixing sheet 53, due to the existence of the fixing sheet 53 when rotating; meanwhile, the total width of the dispersed bristles of the two bristle rollers 56 is larger than the distance between two adjacent convex teeth on the steel belt.
The mounting arm 5 is provided with a driving assembly 57 connected with the rotating shaft 55, the driving assembly 57 comprises a second motor 571, a first belt pulley 572, a second belt pulley 573 and a rubber ring 574, the second motor 571 is fixedly mounted on the mounting arm 5, the second motor 571 is electrically connected with the detection piece 18, when the detection piece 18 detects a steel belt, an electric signal is sent to the second motor 571, and the second motor 571 is started; the first belt pulley 572 is fixedly mounted on an output shaft of the second motor 571, and the second belt pulley 573 is fixedly mounted on the rotating shaft 55 positioned in the circular hole 531; the rubber ring 574 is fitted over the first pulley 572 and the second pulley 573. The second motor 571 drives the first belt pulley 572 to rotate, the first belt pulley 572 drives the rubber ring 574 to move, the rubber ring 574 drives the second belt pulley 573 to rotate, and the rotating shaft 55 and the second belt pulley 573 rotate synchronously, so that the rotation of the bristle roller 56 is realized. When the brush roller 56 rotates, the influence of the brush on the rubber ring 574 is small, and the transmission of the rubber ring 574 is not affected.
Referring to fig. 1, the first cylinder 122 is provided with a predetermined elongation, which is an extension length of the first cylinder 122 when the rotation axis of the brush roller 56 is in the same plane as the steel belt, and the first cylinder 122 starts to be retracted when the first cylinder 122 reaches the predetermined elongation.
Referring to fig. 2 and 5, a bracket 32 is fixedly arranged on the upper surface of the fixed frame 3, a horizontal magnetic block 33 is fixedly arranged at one end of the bracket 32 far away from the fixed frame 3, the length of the magnetic block 33 is the same as that of the fixed frame 3, the length direction of the magnetic block 33 is perpendicular to the length direction of the second track 21, and the magnetic block 33 is located at a middle position, so that the debris brushed by the brush roller 56 can be attracted.
In consideration of convenience of cleaning the magnetic block 33, a cover plate 34 is slidably disposed on the magnetic block 33 along the length direction thereof, the cover plate 34 can be attracted by the magnetic block 33, the cover plate 34 covers the top surface and two side surfaces of the magnetic block 33 along the length direction, and a leakage preventing plate 341 is integrally formed on the cover plate 34 and positioned at the side surface covering the magnetic block 33. When needs clearance, with apron 34 slide take off can, leak protection plate 341's setting can block the piece, reduces the probability that the bits of broken glass fell down taking off the in-process.
The working principle of the embodiment is as follows:
adjusting the position of the C-shaped frame 112 according to the length of the steel strip so that the middle position of the steel strip is exactly at the middle position of the conveyor belt 14 when the steel strip is detected by the detecting member 18; the position of the fixed frame 3 on the second rail 21 is adjusted by the third cylinder 22 so that the two fixed frames 3 match the length of the upper steel strip.
According to the size of the convex teeth at the cutting position of the steel strip, the positions and the corresponding number of the mounting arms 5 on the mounting rails 41 are adjusted, the positions of the two mounting frames 4 on the first rails 31 are adjusted to adapt to the tooth depth of the convex teeth, and the brushing rollers 56 with different sizes are replaced when necessary, so that the cutting edges can be covered by the bristles of the brushing rollers 56.
The second motor 571 drives the conveying roller 16 to rotate, the first motor 15 drives the conveying belt 14 to move, the cut steel strip is conveyed onto the frame 11 and conveyed through the conveying roller 16 and the conveying belt 14, when the detection piece 18 detects the steel strip, the detection piece 18 sends an electric signal to the first motor 15, the second motor 571, the third motor 17, the first air cylinder 122 and the second air cylinder 19, the first motor 15 and the third motor 17 stop rotating, the second motor 571 starts to rotate, and the second motor 571 drives the brushing roller 56 to rotate; meanwhile, the second cylinder 19 drives the rubber block 192 to compress the steel belt, and the first cylinder 122 drives the supporting plate 2 to ascend, so that the brushing rollers 56 can brush the edge of the steel belt, and the dispersed bristles brush the side walls of the convex teeth while the brushing rollers 56 ascend.
When the first cylinder 122 reaches a predetermined extension, it retracts reversely; when the steel belt returns to the original position, the second air cylinder 19 moves reversely to the original position, and the steel belt is separated from the rubber block 192; the first motor 15 and the third motor 17 start to rotate, the second motor 571 stops rotating, the cleaned steel strip is conveyed to be collected, and the next steel strip is conveyed to the frame 11.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and it should be understood that a person having ordinary skill in the art can make several modifications and decorations without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. A production process of corrugated iron comprises the following steps:
s1: unreeling, and unreeling the steel strip through an unreeling machine;
s2: caching, pre-storing a steel belt with a certain length;
s3: leveling, namely leveling the steel strip by a leveling machine;
s4: caching, wherein a certain length of the leveled steel strip is prestored;
s5: the fixed-length distance measurement is carried out, the fixed-length roller is driven to rotate through a servo motor, and the number of turns of each rotation is set according to the number of turns of the rotation and the circumference of the fixed-length roller;
s6: stamping and cutting, namely cutting the steel strip through a shearing machine;
s7: transmitting;
s9: collecting;
the method is characterized in that: between the S7 and the S9, there is a step S8, the S8: removing scraps, namely cleaning scraps at two cut ends of the steel belt through a scrap removing mechanism;
the scrap removing mechanism comprises a rack (1), a plurality of transmission rollers (13) are arranged on the rack (1) at intervals, a transmission belt (14) is sleeved on each transmission roller (13), the transmission belt (14) is sleeved outside all the transmission rollers (13), a first motor (15) for driving the transmission rollers (13) to rotate is arranged on the rack (1), and the length of each transmission belt (14) is smaller than that of a steel belt;
a first air cylinder (122) is arranged on the rack (1) and below the conveyor belt (14), the first air cylinder (122) stretches along the vertical direction, a detection piece (18) which is electrically connected with the first air cylinder (122) and the first motor (15) and used for detecting the steel belt is arranged on the rack (1) and above the conveyor belt (14), and when the detection piece (18) detects the steel belt, two ends of the steel belt are suspended;
a piston rod of the first air cylinder (122) is provided with a supporting plate (2), the supporting plate (2) is provided with two fixing frames (3) at intervals along the length direction of the rack (1) along the rack (1), the two fixing frames (3) correspond to two ends of the cut steel strip, each fixing frame (3) is provided with two mounting frames (4) at intervals along the length direction of the rack (1), each mounting frame (4) is provided with a plurality of mounting arms (5) at intervals along the width direction of the rack (1), one ends, far away from the mounting frames (4), of the mounting arms (5) are rotatably provided with brushing rollers (56), bristles are scattered, and the width of the scattered bristles of the brushing rollers (56) is larger than the distance between two adjacent convex teeth on the steel strip;
the first air cylinder (122) is provided with a preset elongation, the preset elongation is the extension length of the first air cylinder (122) when the rotating axis of the brush roller (56) and the steel belt are in the same plane, and when the first air cylinder (122) reaches the preset elongation, the first air cylinder (122) starts to retract;
same on two mounting brackets (4) on mount (3) installation arm (5) are the setting of staggering, brush hair roller (56) all are at same horizontal plane, be provided with on installation arm (5) with drive assembly (57) that brush hair roller (56) are connected, drive assembly (57) with detection piece (18) electricity is connected.
2. The process of claim 1, wherein the step of preparing the corrugated iron comprises the following steps: a fixing piece (53) is arranged on the end face of one end, away from the mounting rack (4), of the mounting arm (5), a round hole (531) is formed in the fixing piece (53), a bearing (532) is embedded in the round hole (531), the width of the bearing (532) is smaller than the thickness of the fixing piece (53), and connecting grooves (54) communicated with the round hole (531) are formed in the side wall of the fixing piece (53) and the side wall of the mounting arm (5);
the bearing (532) is inserted with a rotating shaft (55) in an interference manner, the rotating shaft (55) penetrates through two ends of the round hole (531), the brushing rollers (56) are installed on the penetrating rotating shaft (55), the bristles on the two brushing rollers (56) on the same rotating shaft (55) cover the fixing plate (53) in a staggered manner, and the total width of the dispersed bristles of the two brushing rollers (56) is greater than the distance between two adjacent convex teeth on the steel belt; the driving component (57) penetrates through the connecting groove (54) and is connected with the rotating shaft (55) in the round hole (531);
the driving component (57) comprises a second motor (571) which is installed on the installation arm (5) and is electrically connected with the detection piece (18), a first belt pulley (572) which is installed on an output shaft of the second motor (571), a second belt pulley (573) which is installed on the rotating shaft (55) which is positioned in the round hole (531), and a rubber ring (574) which is sleeved on the first belt pulley (572) and the second belt pulley (573) and penetrates through the connection groove (54).
3. The process of claim 2, wherein the step of preparing the corrugated iron comprises the following steps: the brushing roller (56) is detachably arranged on the rotating shaft (55), and the mounting arm (5) is detachably arranged on the mounting rack (4); a first rail (31) is arranged on the fixed frame (3), and the length direction of the first rail (31) is parallel to the length direction of the rack (1); two mounting bracket (4) slide and set up on first track (31), be provided with on mount (3) with the first regulating part that mounting bracket (4) are connected.
4. The process of claim 3, wherein the step of preparing the corrugated iron comprises the following steps: the mounting arm (5) is arranged on the mounting rack (4) in a sliding mode along the length direction of the mounting rack (4).
5. The process of claim 3, wherein the step of preparing the corrugated iron comprises the following steps: the detection piece (18) is adjustably mounted on the frame (1); the supporting plate (2) is provided with a second rail (21) parallel to the first rail (31), the fixing frame (3) is arranged on the second rail (21) in a sliding mode, and a second adjusting piece connected with the fixing frame (3) is arranged on the supporting plate (2).
6. The process of claim 1, wherein the step of preparing the corrugated iron comprises the following steps: the steel belt pressing machine is characterized in that a cross beam (113) is arranged above the conveyor belt (14) on the rack (1), a second cylinder (19) electrically connected with the detection piece (18) is arranged on the cross beam (113), a piston rod of the second cylinder (19) vertically stretches, a rubber block (192) is arranged on the piston rod of the second cylinder (19), and the rubber block (192) is used for pressing a steel belt.
7. The process of claim 1, wherein the step of preparing the corrugated iron comprises the following steps: the fixing frame (3) is provided with a support (32), one end, far away from the fixing frame (3), of the support (32) is provided with a magnetic block (33), the magnetic block (33) is located right above the middle position of the fixing frame (3), and the magnetic block (33) is used for adsorbing debris.
8. The process of claim 7, wherein the step of preparing the corrugated iron comprises the following steps: the magnetic block (33) is provided with a cover plate (34) in a sliding mode along the length direction of the magnetic block, the cover plate (34) can be attracted by the magnetic block (33), the cover plate (34) covers the top surface and two side surfaces of the magnetic block (33) in the length direction, and a leakage-proof plate (341) is further arranged on the cover plate (34) and located at the position covering the side surfaces of the magnetic block (33).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911030585 | 2019-10-28 | ||
| CN2019110305850 | 2019-10-28 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110788573A CN110788573A (en) | 2020-02-14 |
| CN110788573B true CN110788573B (en) | 2021-05-18 |
Family
ID=69442447
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911062354.8A Active CN110788573B (en) | 2019-10-28 | 2019-11-02 | Production process of corrugated iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110788573B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490009A (en) * | 2011-11-14 | 2012-06-13 | 佛山市南海力丰机床有限公司 | Vertical and horizontal shearing combination production line for high-strength thick steel plates |
| KR20150053396A (en) * | 2013-11-08 | 2015-05-18 | 삼성중공업 주식회사 | Underwater cleaning robot |
| CN207480275U (en) * | 2017-08-17 | 2018-06-12 | 嘉兴创勋自动化设备制造有限公司 | A kind of sprocket wheel brush machine |
| CN109940487A (en) * | 2017-12-21 | 2019-06-28 | 浙江舜仕汽车技术有限公司 | A kind of automobile baffle grinding tool production equipment |
| CN110253363A (en) * | 2019-06-12 | 2019-09-20 | 博罗县鑫瑞兴电子有限公司 | The printed circuit board of automatic loading/unloading throws edge equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014008451A (en) * | 2012-06-29 | 2014-01-20 | Calsonic Kansei Corp | Method for producing metallic catalyst carrier |
-
2019
- 2019-11-02 CN CN201911062354.8A patent/CN110788573B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490009A (en) * | 2011-11-14 | 2012-06-13 | 佛山市南海力丰机床有限公司 | Vertical and horizontal shearing combination production line for high-strength thick steel plates |
| KR20150053396A (en) * | 2013-11-08 | 2015-05-18 | 삼성중공업 주식회사 | Underwater cleaning robot |
| CN207480275U (en) * | 2017-08-17 | 2018-06-12 | 嘉兴创勋自动化设备制造有限公司 | A kind of sprocket wheel brush machine |
| CN109940487A (en) * | 2017-12-21 | 2019-06-28 | 浙江舜仕汽车技术有限公司 | A kind of automobile baffle grinding tool production equipment |
| CN110253363A (en) * | 2019-06-12 | 2019-09-20 | 博罗县鑫瑞兴电子有限公司 | The printed circuit board of automatic loading/unloading throws edge equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110788573A (en) | 2020-02-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211168556U (en) | But conveyer belt of quick adjustment length | |
| CN110788573B (en) | Production process of corrugated iron | |
| CN113859988A (en) | Material collecting device for steel plate production | |
| CN208714145U (en) | A kind of waterproof roll bead cutter | |
| CN215515545U (en) | Rock burst mine hydraulic drive belt conveyor | |
| CN111887272B (en) | Strip-shaped steamed twisted roll making machine | |
| CN209291379U (en) | A kind of bilayer conveying belt machine defective material cleaning plant | |
| CN211496261U (en) | Feeding device for production of electromechanical anti-seismic support of building | |
| CN209793942U (en) | High-polymer plate cutting equipment for manufacturing bathtub | |
| CN116890389A (en) | Cutting equipment is used in archaizing tile production | |
| CN112281536A (en) | Calendaring equipment for thermal paper | |
| CN111674875A (en) | Clean type conveying device | |
| CN215785772U (en) | Veneer reeling machine with clean mechanism | |
| CN114073267A (en) | Full-automatic poultry gizzard yellow skin cleaning machine | |
| CN209903419U (en) | Deformation-preventing finger joint strip lengthening machine | |
| CN210211587U (en) | Indentation device is used in corrugated paper production | |
| CN219785725U (en) | Roller way cleaning device for straightener | |
| CN219235440U (en) | Closed meat product slitter | |
| CN214651552U (en) | Stirring building conveyer belt scraper | |
| CN220239671U (en) | Rolled stainless steel plate leveling and slitting combined unit | |
| CN220374966U (en) | High device of static electricity removal is carried in paper extraction production | |
| CN216686082U (en) | Belt transmission device for limestone transfer warehouse | |
| CN210411655U (en) | Plastic board cleaning machine | |
| CN220519350U (en) | Nut conveying device with cleaning function | |
| CN218197282U (en) | Anti-adhesion flattening machine for corrugated paper processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |