CN110788443B - Method for processing groove by using groove machine capable of continuously processing - Google Patents
Method for processing groove by using groove machine capable of continuously processing Download PDFInfo
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- CN110788443B CN110788443B CN201911145986.0A CN201911145986A CN110788443B CN 110788443 B CN110788443 B CN 110788443B CN 201911145986 A CN201911145986 A CN 201911145986A CN 110788443 B CN110788443 B CN 110788443B
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- speed reducer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
Abstract
The invention discloses a method for processing grooves by using a beveling machine capable of continuous processing, wherein one side of a lower end cross beam is provided with a speed reducer A, one side of the speed reducer A, which is far away from the lower end cross beam, is connected with a motor A through a belt, a slide seat is movably connected with the lower end cross beam, the upper surface of the slide seat is provided with an angle adjusting bracket, a welding and cutting head is arranged on the angle adjusting bracket, the side surface of a workbench is provided with a plurality of stand columns B, the top ends of the stand columns B are connected with the lower surface of the upper end cross beam, one side of the upper end cross beam is provided with a speed reducer B, the upper surface of the speed reducer B is provided with a motor B, the top end of a push block is arranged in the upper end cross beam and is connected with a guide rod B and a screw rod B, one end of the upper surface of the workbench, which is, the labor intensity of workers is reduced, workpieces with different groove angles can be processed, and the precision is high.
Description
Technical Field
The invention relates to the technical field of beveling machines, in particular to a method for machining a bevel by using a beveling machine capable of continuously machining.
Background
And groove processing, namely performing pin cutting on the edge of the steel plate according to a required angle to obtain a groove required by welding, wherein the groove is suitable for materials such as steel, cast iron, hard plastics, nonferrous metals and the like, and the high-temperature cutting and the physical cutting are mainly performed according to the performance.
The material loading, pay-off and the unloading that traditional groove reaches are generally accomplished through the manual work, and owing to be artifical pay-off and unloading, so every steel of processing all will carry out the step of material loading, pay-off and unloading, intensity of labour promotes greatly, and the manual work welds the consuming time and labouring of cutting the groove, and the precision is relatively poor, consequently, this problem that exists among the prior art is solved to a technology of treating urgently.
Disclosure of Invention
The present invention is directed to a method for processing a groove by using a beveling machine capable of continuous processing, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the method for processing the groove by using the beveling machine capable of continuously processing comprises a lower end beam, a guide rod A, a screw rod A, a base A, a speed reducer A, a motor A, a base B, a sliding seat, an angle adjusting bracket, a welding cutting head, a stand column A, a workbench, a stand column B, an upper end beam, a base C, a speed reducer B, a motor B, a guide rod B, a screw rod B, a pushing block, a material guiding block and a blanking slope, wherein the guide rod A is arranged at the upper end and the lower end in the lower end beam, the screw rod A is arranged in the middle position in the lower end beam, the lower surface of the lower end beam is provided with a plurality of bases A, the speed reducer A is arranged on one side of the lower end beam, the speed reducer A is far away from one side of the lower end beam and is connected with the motor A through a belt, the base B is, the upper surface of the sliding seat is provided with an angle adjusting support, the angle adjusting support is provided with a welding cutting head, the upper surface of one end of the lower end beam, which is far away from the speed reducer A, and the upper surface of the speed reducer A are both provided with an upright post A, the top end of the upright post A is connected with the lower surface of the workbench, the side surface of the workbench is provided with a plurality of upright posts B, the top ends of the upright posts B are connected with the lower surface of the upper end beam, the lower surface of one end of the upper end beam, which is far away from the speed reducer A, is provided with a base C, one side of the upper end beam is provided with a speed reducer B, the upper surface of the speed reducer B is provided with a motor B, the motor B is connected with the speed reducer B through a belt, the opening of the upper end beam faces downwards, a guide rod B and, a discharging slope is arranged on the side surface of the workbench at the position of the material guide block;
the method for processing the groove comprises the following steps:
the method comprises the following steps: opening the welding and cutting machine, spraying flame from the welding and cutting head, adjusting the height of a sleeve of the support through adjusting the angle, adjusting the height of the welding and cutting head, rotating the welding and cutting head along the adjusting buckle, enabling the spraying direction of the flame of the welding and cutting head to be just positioned on the side edge of the steel and adjusting the angle of a specified groove;
step two: starting a motor A, wherein the motor A drives a screw rod A to rotate through a speed reducer A, so that the sliding seat moves towards the right side and is fixed;
step three: placing steel to be beveled on one end, close to a speed reducer B, of a workbench, starting a motor B, driving a screw rod B to rotate by the motor B through the speed reducer B, enabling a pushing block to push the steel from right to left, and continuously placing a plurality of steel when the steel is used for the first time;
step four: the steel passes through the welding cutting head, a groove is cut on the side surface, after the groove is cut on one steel, the push block is moved to the extreme end part rightwards, a new steel to be processed is added, and meanwhile, the slide carriage is moved rightwards to continue to cut the groove;
step five: the push plate is abutted against the newest steel, all the steel is pushed leftwards, and at the moment, the sliding seat slowly moves leftwards;
step six: when the first processed steel contacts the guide block, the steel sideslips to the discharging slope along the guide block, discharging is completed through the discharging slope, and the third step, the fifth step and the subsequent steps are repeated.
Preferably, a guide block A and a thread block A are arranged inside the sliding seat, the guide block A is matched with the guide rod A, the thread block A is matched with the screw rod A, a rotating disc is arranged on the surface of the sliding seat, a spiral gear is arranged inside the rotating disc and located on the sliding seat, and the spiral gear is meshed with the screw rod A.
Preferably, a baffle is arranged on one side, far away from the blanking slope, of the upper surface of the workbench.
Preferably, the angle adjusting support includes that bedplate, swash plate, bracing, pole setting, sleeve, regulation are detained and fastening bolt, the bedplate is fixed at the slide upper surface, the bedplate passes through the bracing and links to each other with the swash plate, swash plate upper surface is provided with the pole setting perpendicularly, the activity is provided with the sleeve in the pole setting, the sleeve side is provided with rotatable regulation and detains, it all is provided with fastening bolt to adjust detain and the sleeve outside.
Preferably, a threaded block B is arranged in the middle of the top end of the pushing block and matched with the screw rod B, guide blocks B are arranged on two sides of the top end of the pushing block and matched with the guide rod B.
Preferably, the material guide block is of a triangular structure and is used for guiding the processed material to the blanking slope.
Compared with the prior art, the invention has the beneficial effects that:
(1) through the mutual cooperation of the motor A and the motor B, namely the mutual cooperation of the positions of the push block and the slide seat, the working states of continuous feeding, pushing and groove cutting can be realized during groove machining, and the efficiency is greatly improved.
(2) One end of the workbench is provided with a material guide block and a discharging slope, so that after machining is completed, workpieces are automatically guided, automatic discharging is realized, efficiency is improved, and labor intensity of workers is reduced.
(3) The welding cutting head is installed on the angle adjusting support, the flame spraying angle of the welding cutting head can be adjusted, workpieces with different groove angles can be machined, and the applicability is greatly improved.
(4) After the welding and cutting head is fixed, the gradients of all points of the steel are consistent, and the precision is higher.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic bottom view of the upper end beam.
Fig. 3 is a schematic view of the structure of the slider.
Fig. 4 is a schematic structural diagram of the workbench.
Fig. 5 is a schematic structural view of the angle adjusting bracket.
Fig. 6 is a schematic view of the push block structure.
Fig. 7 is a schematic view of a welding and cutting turntable of the welding and cutting head.
In the figure: the device comprises a lower end beam 1, a guide rod A2, a screw A3, a base A4, a speed reducer A5, a motor A6, a base B7, a sliding seat 8, an angle adjusting bracket 9, a welding and cutting head 10, an upright post A11, a workbench 12, an upright post B13, an upper end beam 14, a base C15, a speed reducer B16, a motor B17, a guide rod B18, a screw B19, a push block 20, a guide block 21, a blanking slope 22, a guide block A23, a thread block A24, a rotary disk 25, a spiral gear 26, a baffle 27, a thread block B28, a guide block B29, a seat plate 91, an inclined plate 92, an inclined support 93, an upright rod 94, a sleeve 95, an adjusting buckle 96 and a fastening bolt 97.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a beveling machine capable of being continuously processed comprises a lower end beam 1, a guide rod A2, a screw A3, a base A4, a speed reducer A5, a motor A6, a base B7, a sliding seat 8, an angle adjusting support 9, a welding and cutting head 10, an upright post A11, a workbench 12, an upright post B13, an upper end beam 14, a base C15, a speed reducer B16, a motor B17, a guide rod B18, a screw B19, a push block 20, a guide block 21 and a blanking slope 22, wherein the upper end and the lower end inside the lower end beam 1 are provided with the guide rod A2, the middle position inside the lower end beam 1 is provided with the screw A3, the lower surface of the lower end beam 1 is provided with a plurality of bases A4, one side of the lower end beam 1 is provided with the speed reducer A5, one side of the speed reducer A5, which is far away from the lower end beam 1, is connected with the motor A6 through a belt, the lower surface of the speed reducer A5 is provided with the, be provided with on angle modulation support 9 and weld cutting head 10, lower extreme crossbeam 1 keeps away from speed reducer A5 one end upper surface and speed reducer A5 upper surface and all is provided with stand A11, stand A11 top links to each other with workstation 12 lower surface, workstation 12 side is provided with a plurality of stand B13, stand B13 top links to each other with upper end crossbeam 14 lower surface, upper end crossbeam 14 keeps away from speed reducer A5 one end lower surface and is provided with base C15, upper end crossbeam 14 one side is provided with speed reducer B16, speed reducer B16 upper surface is provided with motor B17, motor B17 passes through the belt with speed reducer B16 and links to each other, upper end crossbeam 14 opening is down, upper end crossbeam 14 is inside to be provided with guide arm B18 and screw rod B19, ejector pad 20 top sets up in upper end crossbeam 14 and links to each other with guide arm B18 and screw rod B19, workstation 12 upper surface keeps away from speed reducer B16 one end and is provided with guide block 21, workstation.
As shown in fig. 3, a guide block a23 and a thread block a24 are arranged inside the sliding base 8, the guide block a23 is matched with a guide rod a2, the thread block a24 is matched with a screw A3, a rotary disc 25 is arranged on the surface of the sliding base 8, a helical gear 26 is arranged inside the sliding base 8 of the rotary disc 25, and the helical gear 26 is meshed with a screw A3.
As shown in fig. 4, a baffle 27 is disposed on a side of the upper surface of the working table 12 away from the blanking slope 22, and the material guiding block 21 is in a triangular structure and is used for guiding the processed material to the blanking slope 22.
As shown in fig. 5, the angle adjusting bracket 9 includes a seat plate 91, an inclined plate 92, an inclined strut 93, an upright post 94, a sleeve 95, an adjusting buckle 96 and a fastening bolt 97, the seat plate 91 is fixed on the upper surface of the sliding base 8, the seat plate 91 is connected with the inclined plate 92 through the inclined strut 93, the upright post 94 is vertically arranged on the upper surface of the inclined plate 92, the sleeve 95 is movably arranged on the upright post 94, the rotatable adjusting buckle 96 is arranged on the side surface of the sleeve 95, and the fastening bolt 97 is arranged outside the adjusting buckle 96 and the sleeve 95.
As shown in fig. 6, a screw block B28 is disposed at the middle position of the top end of the push block 20, the screw block B28 is engaged with the screw B19, guide blocks B29 are disposed at both sides of the top end of the push block 20, and the guide blocks B29 are engaged with the guide rods B18.
The method for processing the groove by using the groove machine capable of continuously processing comprises the following steps:
the method comprises the following steps: opening the welding and cutting machine, spraying flame from the welding and cutting head 10, adjusting the height of the sleeve 95 of the bracket 9 by adjusting the angle, adjusting the height of the welding and cutting head 10, and rotating the welding and cutting head 10 along the adjusting buckle 96 to ensure that the spraying direction of the flame of the welding and cutting head 10 is just positioned at the side edge of the steel and adjusted to the angle of a specified groove;
step two: starting a motor A6, wherein the motor A6 drives a screw A3 to rotate through a speed reducer A5, so that the sliding seat 8 moves towards the right side and is fixed;
step three: placing steel to be subjected to groove cutting at one end, close to a speed reducer B16, of the workbench 12, starting a motor B17, driving a screw B19 to rotate by the motor B17 through the speed reducer B16, enabling the push block 20 to push the steel from right to left, and continuously placing a plurality of steel during initial use;
step four: the steel passes through the welding cutting head 10, a groove is cut on the side surface, as shown in fig. 7, after the groove is cut on one steel, the push block 20 moves to the extreme end part right, a new steel to be processed is added, and meanwhile, the slide carriage 8 moves to the right to continue to cut the groove;
step five: the push plate pushes against the newest steel, all the steel is pushed to the left, and at the moment, the sliding seat 8 slowly moves to the left;
step six: when the first processed steel contacts the material guide block 21, the steel sideslips onto the blanking slope 22 along the material guide block 21, blanking is completed through the blanking slope 22, and the third step, the fifth step and the subsequent steps are repeated.
The use principle is as follows: through the mutual cooperation of motor A6 and motor B17, that is, the cooperation of ejector pad 20 and slide 8 position, when processing the groove, can realize continuous material loading, the operating condition who pushes away material and the groove that cuts, efficiency improves greatly, workstation 12 one end is provided with guide block 21 and unloading slope 22, can realize processing the back, automatic guide work piece and realization automatic unloading, when improving efficiency, alleviate artifical intensity of labour, weld cutting head 10 installs on angle modulation support 9, can adjust the flame spray angle of weld cutting head 10, the work piece of workable different groove angles, the suitability promotes greatly, and make the slope of steel each point unanimous after weld cutting head 10 fixes, the precision is higher.
In the embodiment, manual feeding is adopted, if a feeding conveying belt is arranged at the feeding position on the side surface of the workbench 12, the feeding speed of the conveying belt is matched with the push block 20 and the slide seat 8, a set of flow of full-automatic feeding, pushing, beveling and discharging can be realized, and the whole process does not need manual participation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A method for processing a groove by using a groove machine capable of continuous processing is characterized in that: the beveling machine comprises a lower end beam (1), a guide rod A (2), a screw rod A (3), a base A (4), a speed reducer A (5), a motor A (6), a base B (7), a sliding seat (8), an angle adjusting support (9), a welding cutting head (10), an upright column A (11), a workbench (12), an upright column B (13), an upper end beam (14), a base C (15), a speed reducer B (16), a motor B (17), a guide rod B (18), a screw rod B (19), a push block (20), a guide block (21) and a blanking slope (22), wherein the guide rod A (2) is arranged at the upper end and the lower end in the lower end beam (1), the screw rod A (3) is arranged at the middle position in the lower end beam (1), the plurality of bases A (4) are arranged on the lower surface of the lower end beam (1), the speed reducer A (5) is, one side, away from the lower end beam (1), of the speed reducer A (5) is connected with the motor A (6) through a belt, the lower surface of the speed reducer A (5) is provided with a base B (7), the motor A (6) is arranged in the base B (7), the sliding seat (8) is movably connected with the lower end beam (1), the upper surface of the sliding seat (8) is provided with an angle adjusting support (9), a welding and cutting head (10) is arranged on the angle adjusting support (9), the upper surface, away from the speed reducer A (5), of the lower end beam (1) and the upper surface of the speed reducer A (5) are both provided with an upright column A (11), the top end of the upright column A (11) is connected with the lower surface of the workbench (12), the side surface of the workbench (12) is provided with a plurality of upright columns B (13), the top end of the upright column B (13) is connected with the lower surface of the upper end beam (14), the lower surface, away, a speed reducer B (16) is arranged on one side of the upper end beam (14), a motor B (17) is arranged on the upper surface of the speed reducer B (16), the motor B (17) is connected with the speed reducer B (16) through a belt, the opening of the upper end beam (14) faces downwards, a guide rod B (18) and a screw rod B (19) are arranged inside the upper end beam (14), the top end of the push block (20) is arranged in the upper end beam (14) and is connected with the guide rod B (18) and the screw rod B (19), a material guide block (21) is arranged at one end, far away from the speed reducer B (16), of the upper surface of the workbench (12), and a blanking slope (22) is arranged on the side surface of the workbench (12) at the position of;
the method for processing the groove comprises the following steps:
the method comprises the following steps: opening the welding and cutting machine, spraying flame from the welding and cutting head (10), adjusting the height of the welding and cutting head (10) by adjusting the height of a sleeve (95) of the bracket (9), and rotating the welding and cutting head (10) along an adjusting buckle (96) to ensure that the spraying direction of the flame of the welding and cutting head (10) is just positioned on the side edge of the steel and adjusted to the angle of a specified groove;
step two: starting a motor A (6), wherein the motor A (6) drives a screw rod A (3) to rotate through a speed reducer A (5), so that a sliding seat (8) moves towards the right side and is fixed;
step three: placing steel to be beveled on one end, close to a speed reducer B (16), of a workbench (12), starting a motor B (17), driving a screw rod B (19) to rotate by the motor B (17) through the speed reducer B (16), enabling a push block (20) to push the steel from right to left, and continuously placing a plurality of steel when the steel is used for the first time;
step four: the steel passes through the welding cutting head (10), a groove is cut on the side surface, after the groove is cut on one steel, the push block (20) moves to the extreme end part rightwards, a new steel to be processed is added, meanwhile, the sliding seat (8) moves rightwards, and the groove is continuously cut;
step five: the push plate is abutted against the newest steel, all the steel is pushed leftwards, and at the moment, the sliding seat (8) slowly moves leftwards;
step six: when the first processed steel contacts the material guide block (21), the steel sideslips onto the blanking slope (22) along the material guide block (21), blanking is completed through the blanking slope (22), and the third step, the fifth step and the subsequent steps are repeated.
2. A method of beveling using a continuously workable beveling machine in accordance with claim 1 wherein: slide (8) inside guide block A (23) and the screw thread piece A (24) of being provided with, guide block A (23) and guide arm A (2) cooperation, screw thread piece A (24) and screw rod A (3) cooperation, slide (8) surface is provided with carousel (25), carousel (25) are located slide (8) inside and are provided with helical gear (26), helical gear (26) and screw rod A (3) meshing.
3. A method of beveling using a continuously workable beveling machine in accordance with claim 1 wherein: and a baffle (27) is arranged on one side, far away from the blanking slope (22), of the upper surface of the workbench (12).
4. A method of beveling using a continuously workable beveling machine in accordance with claim 1 wherein: angle modulation support (9) are including bedplate (91), swash plate (92), bracing (93), pole setting (94), sleeve (95), regulation knot (96) and fastening bolt (97), bedplate (91) are fixed at slide (8) upper surface, bedplate (91) link to each other with swash plate (92) through bracing (93), swash plate (92) upper surface is provided with pole setting (94), pole setting (94) go up the activity and are provided with sleeve (95), sleeve (95) side is provided with rotatable regulation knot (96), regulation knot (96) and sleeve (95) outside all are provided with fastening bolt (97).
5. A method of beveling using a continuously workable beveling machine in accordance with claim 1 wherein: the middle position of the top end of the push block (20) is provided with a threaded block B (28), the threaded block B (28) is matched with the screw rod B (19), two sides of the top end of the push block (20) are provided with guide blocks B (29), and the guide blocks B (29) are matched with the guide rod B (18).
6. A method of beveling using a continuously workable beveling machine in accordance with claim 1 wherein: the material guide block (21) is of a triangular structure and is used for guiding processed materials to the blanking slope (22).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911145986.0A CN110788443B (en) | 2019-11-21 | 2019-11-21 | Method for processing groove by using groove machine capable of continuously processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911145986.0A CN110788443B (en) | 2019-11-21 | 2019-11-21 | Method for processing groove by using groove machine capable of continuously processing |
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| CN110788443B true CN110788443B (en) | 2021-06-04 |
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| CN201253726Y (en) * | 2008-08-25 | 2009-06-10 | 中冶宝钢技术服务有限公司 | Gun head apparatus of flame cutting machine |
| WO2010031410A1 (en) * | 2008-09-16 | 2010-03-25 | Aute AG Gesellschaft für autogene Technik | Flame cutting machine for cast workpieces having synchronized operation of an arm with the cast strand |
| CN101829831A (en) * | 2010-06-12 | 2010-09-15 | 青岛东方铁塔股份有限公司 | Sheet linear cutting device |
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Address after: 226000 8th floor, building 16, Zilang science and Technology City, No. 60, Chongzhou Avenue, Chongchuan District, Nantong City, Jiangsu Province Patentee after: Nantong assembly building and Intelligent Structure Research Institute Patentee after: ZHIJU FABRICATED GREEN BUILDING INNOVATION CENTER NANTONG Co.,Ltd. Address before: Room 606, building C, entrepreneurship outsourcing service center, 188 Tongsheng Avenue, Nantong Development Zone, Jiangsu Province, 226011 Patentee before: Nantong assembly building and Intelligent Structure Research Institute Patentee before: ZHIJU FABRICATED GREEN BUILDING INNOVATION CENTER NANTONG Co.,Ltd. |