Quick cooling device is used in processing of coal changes electric water pump body foundry goods
Technical Field
The invention relates to the technical field of casting processing, in particular to a rapid cooling device for processing a water pump body casting for coal-to-electricity conversion.
Background
The casting is a metal molding object obtained by various casting methods, namely, the smelted liquid metal is poured into a casting mold prepared in advance by pouring, injecting, sucking or other casting methods, and after cooling, the casting is subjected to subsequent processing means such as grinding and the like, so that the object with certain shape, size and performance is obtained.
The application history of the castings is long, and the castings are used as living appliances by ancient people. In recent times, castings are mainly used as blanks of machine parts, and some precision castings can also be directly used as machine parts. The casting accounts for a large proportion in mechanical products, for example, in a tractor, the weight of the casting accounts for 50-70% of the weight of the whole machine, 40-70% of agricultural machinery and 70-90% of the weight of machine tools, internal combustion engines and the like. Among various castings, the mechanical castings are the most various in variety, the most complex in shape and the most used, and account for about 60% of the total casting yield.
Need cool down after the foundry goods casting is accomplished, cool down through natural cooling's mode and need consume a large amount of time, be unfavorable for the rapid production of foundry goods, consequently, to above current situation, urgent need develop a coal change quick cooling device for processing of power consumption water pump body foundry goods to overcome not enough in the current practical application.
Disclosure of Invention
The invention aims to provide a rapid cooling device for machining a water pump body casting for changing coal into electricity, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a rapid cooling device for processing a water pump body casting for changing coal into electricity comprises a bottom plate, a water tank and a regulator; the bottom plate is fixedly provided with two side plates in bilateral symmetry, the top of each side plate is fixedly provided with a top plate, the inside of each side plate at two sides is provided with an adjuster, and the telescopic end of each adjuster is fixedly provided with a clamping plate; a cooling pipe is fixedly arranged on one side of the clamping plate close to the casting, the cooling pipe is of an annular structure, and a water inlet and a water outlet are formed in the cooling pipe; the spray nozzle is characterized in that a first screw rod is further arranged below the top plate, the left side and the right side of the first screw rod are symmetrically provided with two external threads with opposite rotation directions, the left side and the right side of the first screw rod are further symmetrically in threaded connection with two first threaded sleeves, the upper side of each first threaded sleeve is in sliding connection with the top plate, the lower side of each first threaded sleeve is hinged with a push-pull rod, and the other end of each push-pull rod is hinged with the spray nozzle.
As a further scheme of the invention: the adjuster comprises a sleeve fixedly mounted on the side plate and a second screw rod slidably mounted in the sleeve, a second threaded sleeve is connected to the second screw rod in a threaded mode, and the other end of the second threaded sleeve is fixedly connected with the clamping plate.
As a further scheme of the invention: the water cooling device is characterized in that a water tank is arranged on the bottom plate, cooling water is stored in the water tank, a first water pump is fixedly mounted on the outer side of the water tank, one end of the first water pump is communicated with the water tank, and the other end of the first water pump is communicated with water inlets of the two cooling pipes through a multi-way pipe.
As a further scheme of the invention: the bottom plate is rotatably provided with a first rotating shaft, the outer sides of the two side plates are respectively provided with a second rotating shaft, the second rotating shafts are rotatably arranged on the side plates through supports, the upper ends of the second rotating shafts are in transmission connection with the first screw rods through first bevel gear sets, and the lower ends of the second rotating shafts are in transmission connection with the first rotating shafts through second bevel gear sets.
As a further scheme of the invention: both ends rotate with two blocks of curb plates respectively about first screw rod to be connected, and equal fixed mounting has the belt pulley on the tip of first screw rod and first pivot, and two belt pulleys of homonymy pass through belt transmission and connect.
As a further scheme of the invention: and a second water pump is fixedly mounted on the outer side of the water pool, one end of the second water pump is communicated with the water pump, and the other end of the second water pump is communicated with the spray head through a hose.
As a further scheme of the invention: and a driving motor for driving the first screw rod to rotate is fixedly arranged on the outer side of the side plate.
As a further scheme of the invention: the mounting groove is formed in one side, close to the casting, of the second threaded sleeve, the rotating motor is fixedly mounted inside the mounting groove, and the output end of the rotating motor is fixedly connected with the clamping plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the regulator is arranged in the side plate, and the clamping plate is fixedly arranged at the telescopic end of the regulator to clamp and fix the casting; the cooling pipe is fixedly arranged on one side, close to the casting, of the clamping plate, and is attached to the surface of the casting in the process of clamping the casting, and cold water is continuously introduced into the cooling pipe and continuously flows in the cooling pipe, so that the heat on the surface of the casting is taken away, and the casting is cooled;
2. still be provided with the shower nozzle in the below of roof, through the removal of first swivel nut, drive the shower nozzle and reciprocate, at the fixed back of foundry goods centre gripping, the downstream shower nozzle and to the foundry goods surface watering cooling to carry out dual cooling to the foundry goods, accelerate the foundry goods cooling.
Drawings
Fig. 1 is a schematic structural diagram of a rapid cooling device for machining a water pump body casting for changing coal into electricity.
Fig. 2 is a schematic structural diagram of a clamp plate in the rapid cooling device for machining a water pump body casting for changing coal into electricity.
Fig. 3 is a schematic structural view of the regulator in embodiment 1 of the rapid cooling device for machining a water pump body casting for coal-to-electricity conversion.
Fig. 4 is a schematic structural view of the regulator in embodiment 2 of the rapid cooling device for machining a water pump body casting for coal-to-electricity conversion.
In the figure: 1-bottom plate, 2-first rotating shaft, 3-water pool, 4-side plate, 5-second rotating shaft, 6-bracket, 7-regulator, 8-belt, 9-driving motor, 10-first screw, 11-push-pull rod, 12-nozzle, 13-first screw sleeve, 14-clamping plate, 15-first bevel gear set, 16-second bevel gear set, 17-first water pump, 18-second water pump, 19-cooling pipe, 20-sleeve, 21-second screw, 22-second screw sleeve, 23-mounting groove and 24-rotating motor.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1 to 3, in an embodiment of the present invention, a rapid cooling device for machining a water pump body casting for coal-to-electricity conversion includes a bottom plate 1, a water tank 3, and an adjuster 7; the two side plates 4 are fixedly arranged on the bottom plate 1 in a bilateral symmetry mode, the top of each side plate 4 is fixedly provided with a top plate, the inside of each side plate 4 on two sides is provided with an adjuster 8, and the telescopic end of each adjuster 8 is fixedly provided with a clamping plate 14 for clamping and fixing a casting;
the adjuster 8 comprises a sleeve 20 fixedly arranged on the side plate 4 and a second screw 21 slidably arranged in the sleeve 20, a second threaded sleeve 22 is connected to the second screw 21 in a threaded manner, and the other end of the second threaded sleeve 22 is fixedly connected with the clamping plate 14; a cooling pipe 19 is fixedly installed on one side, close to the casting, of the clamping plate 14, the cooling pipe 19 is of an annular structure, a water inlet and a water outlet are formed in the cooling pipe 19, when the casting is clamped, the cooling pipe 19 is attached to the surface of the casting, cold water is continuously introduced into the cooling pipe 19, and continuously flows in the cooling pipe 19, so that heat on the surface of the casting is taken away, and the casting is cooled;
a water tank 3 is arranged on the bottom plate 1, cooling water is stored in the water tank 3, a first water pump 17 is fixedly mounted on the outer side of the water tank 3, one end of the first water pump 17 is communicated with the water tank 3, and the other end of the first water pump 17 is communicated with water inlets of the two cooling pipes 19 through multi-way pipes and is used for continuously injecting cold water into the cooling pipes 19;
the bottom plate 1 is rotatably provided with a first rotating shaft 2, the outer sides of the two side plates 4 are respectively provided with a second rotating shaft 5, the second rotating shafts 5 are rotatably arranged on the side plates 4 through a bracket 6, the upper ends of the second rotating shafts 5 are in transmission connection with a first screw 21 through a first bevel gear set 15, and the lower ends of the second rotating shafts 5 are in transmission connection with the first rotating shaft 2 through a second bevel gear set 16;
a first screw rod 10 is further arranged below the top plate, the left end and the right end of the first screw rod 10 are respectively in rotating connection with the two side plates 4, belt pulleys are fixedly mounted on the first screw rod 10 and the end heads of the first rotating shaft 2, and the two belt pulleys on the same side are in transmission connection through a belt 8; the left side and the right side of the first screw rod 10 are symmetrically provided with two external threads with opposite rotation directions, the left side and the right side of the first screw rod 10 are further symmetrically in threaded connection with two first threaded sleeves 13, the upper sides of the first threaded sleeves 13 are in sliding connection with a top plate, the lower sides of the first threaded sleeves 13 are hinged with push-pull rods 11, the other ends of the push-pull rods 11 are hinged with spray heads 12, the spray heads 12 are driven to move up and down through the movement of the first threaded sleeves 13, and after a casting is clamped and fixed, the spray heads 12 are moved downwards and the surface of the casting is sprayed with water for cooling;
a second water pump 18 is fixedly arranged on the outer side of the water pool 3, one end of the second water pump 18 is communicated with the water pump 3, and the other end of the second water pump 18 is communicated with the spray head 12 through a hose and used for supplying water to the spray head 12;
specifically, in this embodiment, a driving motor 9 for driving the first screw 10 to rotate is further fixedly installed on the outer side of the side plate 4.
Example 2
Referring to fig. 1 to 3, in an embodiment of the present invention, a rapid cooling device for machining a water pump body casting for coal-to-electricity conversion includes a bottom plate 1, a water tank 3, and an adjuster 7; the two side plates 4 are fixedly arranged on the bottom plate 1 in a bilateral symmetry mode, the top of each side plate 4 is fixedly provided with a top plate, the inside of each side plate 4 on two sides is provided with an adjuster 8, and the telescopic end of each adjuster 8 is fixedly provided with a clamping plate 14 for clamping and fixing a casting;
the adjuster 8 comprises a sleeve 20 fixedly arranged on the side plate 4 and a second screw 21 slidably arranged in the sleeve 20, a second threaded sleeve 22 is connected to the second screw 21 in a threaded manner, and the other end of the second threaded sleeve 22 is fixedly connected with the clamping plate 14; a cooling pipe 19 is fixedly installed on one side, close to the casting, of the clamping plate 14, the cooling pipe 19 is of an annular structure, a water inlet and a water outlet are formed in the cooling pipe 19, when the casting is clamped, the cooling pipe 19 is attached to the surface of the casting, cold water is continuously introduced into the cooling pipe 19, and continuously flows in the cooling pipe 19, so that heat on the surface of the casting is taken away, and the casting is cooled;
a water tank 3 is arranged on the bottom plate 1, cooling water is stored in the water tank 3, a first water pump 17 is fixedly mounted on the outer side of the water tank 3, one end of the first water pump 17 is communicated with the water tank 3, and the other end of the first water pump 17 is communicated with water inlets of the two cooling pipes 19 through multi-way pipes and is used for continuously injecting cold water into the cooling pipes 19;
the bottom plate 1 is rotatably provided with a first rotating shaft 2, the outer sides of the two side plates 4 are respectively provided with a second rotating shaft 5, the second rotating shafts 5 are rotatably arranged on the side plates 4 through a bracket 6, the upper ends of the second rotating shafts 5 are in transmission connection with a first screw 21 through a first bevel gear set 15, and the lower ends of the second rotating shafts 5 are in transmission connection with the first rotating shaft 2 through a second bevel gear set 16;
a first screw rod 10 is further arranged below the top plate, the left end and the right end of the first screw rod 10 are respectively in rotating connection with the two side plates 4, belt pulleys are fixedly mounted on the first screw rod 10 and the end heads of the first rotating shaft 2, and the two belt pulleys on the same side are in transmission connection through a belt 8; the left side and the right side of the first screw rod 10 are symmetrically provided with two external threads with opposite rotation directions, the left side and the right side of the first screw rod 10 are further symmetrically in threaded connection with two first threaded sleeves 13, the upper sides of the first threaded sleeves 13 are in sliding connection with a top plate, the lower sides of the first threaded sleeves 13 are hinged with push-pull rods 11, the other ends of the push-pull rods 11 are hinged with spray heads 12, the spray heads 12 are driven to move up and down through the movement of the first threaded sleeves 13, and after a casting is clamped and fixed, the spray heads 12 are moved downwards and the surface of the casting is sprayed with water for cooling;
a second water pump 18 is fixedly arranged on the outer side of the water pool 3, one end of the second water pump 18 is communicated with the water pump 3, and the other end of the second water pump 18 is communicated with the spray head 12 through a hose and used for supplying water to the spray head 12;
specifically, in this embodiment, a driving motor 9 for driving the first screw 10 to rotate is further fixedly installed on the outer side of the side plate 4.
Referring to fig. 4, the difference between this embodiment and embodiment 1 is that a mounting groove 23 is formed in one side of the second threaded sleeve 22 close to the casting, a rotating motor 24 is fixedly mounted inside the mounting groove 23, and an output end of the rotating motor 24 is fixedly connected to the clamping plate 14, so as to drive the casting to rotate, so that the spray head 12 sprays water on each surface of the casting to reduce the temperature, and the cooling efficiency is improved.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make several variations and modifications without departing from the concept of the present invention, and these should be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.