CN110788028A - Automatic polymer tray battery voltage sorter and detection method thereof - Google Patents
Automatic polymer tray battery voltage sorter and detection method thereof Download PDFInfo
- Publication number
- CN110788028A CN110788028A CN201911101244.8A CN201911101244A CN110788028A CN 110788028 A CN110788028 A CN 110788028A CN 201911101244 A CN201911101244 A CN 201911101244A CN 110788028 A CN110788028 A CN 110788028A
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- China
- Prior art keywords
- battery
- battery clamp
- bottom plate
- clamp mechanism
- tray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses a polymer tray battery voltage automatic sorting instrument, which comprises a tray and a battery clamp mechanism bottom plate; the tray includes: the test device comprises a battery clamp, a PCB golden finger and a test battery; battery clamp mechanism bottom plate: a telescopic mechanism is assembled on a bottom plate of the battery clamp mechanism, and a clamping pressing strip is installed on the telescopic mechanism; PCB board golden finger: the PCB golden finger is slidably mounted on the bottom plate of the battery clamp mechanism, a socket is arranged on the bottom plate of the battery clamp mechanism, the PCB golden finger can be detachably inserted into the socket, and a tray sliding guide block is mounted on the bottom plate of the battery clamp mechanism; battery clamp: the polymer tray battery voltage automatic sorting instrument and the detection method thereof can simultaneously distinguish three or more batteries and three or more voltages, save sorting time and manpower, improve the yield and increase the equipment utilization rate.
Description
Technical Field
The invention relates to the technical field of battery detection, in particular to an automatic polymer tray battery voltage sorter and a detection method thereof.
Background
In the normal production technology, the tray upper battery can not be detected and judged whether to contact well or not, whether to be installed reversely or not, whether to leak the liquid injection or not, and the defect rate of the battery activation process caused by the internal short circuit of the battery is high or not. When the battery is unloaded, whether the voltage reaches the standard cannot be judged. A worker is also rescheduled for testing.
The VT-10S voltage sorter in the market detects a single battery, can only distinguish more than or less than standard voltage, and the VT-10S voltage sorter in the market can not detect the performance of the battery one by one before the battery is activated, so that the reject ratio after activation is high, the production loss is overlarge, and irreparable loss is caused.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the automatic voltage sorter for the polymer tray batteries and the detection method thereof, which can simultaneously distinguish three or more batteries and three or more voltages, save sorting time and manpower, improve yield and effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic sorter for battery voltage of a polymer tray comprises a tray and a bottom plate of a battery clamp mechanism;
the tray includes: the test device comprises a battery clamp, a PCB golden finger and a test battery;
battery clamp mechanism bottom plate: a telescopic mechanism is assembled on a bottom plate of the battery clamp mechanism, and a clamping pressing strip is installed on the telescopic mechanism;
PCB board golden finger: the PCB golden finger is slidably mounted on the bottom plate of the battery clamp mechanism, a socket is arranged on the bottom plate of the battery clamp mechanism, the PCB golden finger can be detachably inserted into the socket, and a tray sliding guide block is mounted on the bottom plate of the battery clamp mechanism;
battery clamp: the battery clamps are distributed and mounted on the upper surface of the bottom plate of the battery clamp mechanism, the clamping pressing strips are in contact with the battery clamps, the test battery is assembled on the battery clamps, the LED lamps are distributed on the clamping pressing strips in an array mode, and the LED lamps and the battery clamps are arranged correspondingly;
wherein: the LED lamp and socket are electrically connected with the output end of the single chip microcomputer, the socket is electrically connected with the PCB golden finger in a two-way mode, the positive and negative electrodes of the test battery are electrically connected with the positive and negative electrodes of the battery clamp, and the battery clamp is electrically connected with the PCB golden finger.
Further, telescopic machanism includes cylinder (501) and support (502), and cylinder (501) assembly is on support (502), and support (502) are installed on battery anchor clamps mechanism bottom plate, beats the flexible end that presss from both sides the layering and install in cylinder (501), through the work of cylinder, can drive the removal of beating the layering of pressing from both sides, is convenient for open the conductive clamp, brings the facility for the use.
A detection method of an automatic polymer tray battery voltage sorter comprises the following steps:
1) firstly, pushing a PCB golden finger on a bottom plate of a battery clamp mechanism into a socket;
2) after the battery clamp is opened by driving the clamping pressing strip through the telescopic mechanism, the positive electrode and the negative electrode of the battery are arranged on the positive electrode and the negative electrode of the battery clamp, the clamping pressing strip is released after the battery is filled, and the battery clamp is closed;
3) the three-stage voltage is set through a single chip microcomputer program, the color or the brightness of the LED lamp is checked, whether the battery is installed or not can be distinguished, the position of the poor battery is remembered, and the battery clamp is replaced with a new battery after being opened;
4) when a plurality of defective points exist, screen capture time can be set, the defective points can be seen when the battery clamp is opened, and sufficient time for distinguishing defective products is reserved;
5) placing the bottom plate of the battery clamp mechanism with the battery on a pressure formation cabinet for deactivation;
6) the PCB golden fingers on the bottom plate of the battery clamp mechanism are pushed into the socket, batteries in various voltage states can be distinguished at one time, bright colors on the LED lamp can be checked, and whether the batteries are fully charged or the voltage is too high can be confirmed.
Compared with the prior art, the invention has the beneficial effects that: the polymer tray battery voltage automatic sorting instrument and the detection method thereof have the following advantages:
1. the bright color of the LED lamp is checked, whether the battery is fully charged or the voltage is too high can be confirmed, the quality of one battery can be distinguished conveniently and rapidly, and the sorting can be carried out more intuitively;
2. three or more batteries can be distinguished at the same time, and more than three voltages can be distinguished at the same time, so that the sorting time is saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic top view of the present invention.
In the figure: 1 LED lamp, 2 singlechips, 3 battery anchor clamps, 4 clamping layering, 5 telescopic machanism, 501 cylinder, 502 support, 6PCB board golden finger, 7 sockets, 8 test batteries, 9 battery anchor clamps mechanism bottom plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an automatic sorter for polymer tray battery voltage comprises a tray and a battery clamp mechanism bottom plate 9;
the tray includes: the test device comprises a battery clamp 3, a PCB golden finger 6 and a test battery 8;
battery clamp mechanism bottom plate 9: the battery clamp mechanism bottom plate 9 is provided with a telescopic mechanism 5, and the telescopic mechanism 5 is provided with a clamping pressing strip 4;
PCB golden finger 6: the PCB golden finger 6 is slidably mounted on a battery clamp mechanism bottom plate 9, a socket 7 is arranged on the battery clamp mechanism bottom plate 9, the PCB golden finger 6 is detachably inserted in the socket 7, the PCB golden finger 6 is conveniently electrified, and a tray sliding guide block is mounted on the battery clamp mechanism bottom plate 9;
the battery clamp 3: the battery clamps 3 are distributed on the upper surface of a bottom plate 9 of the battery clamp mechanism, the clamping pressing strips 4 are in contact with the battery clamps 3, the test batteries 8 are assembled on the battery clamps 3, the LED lamps 1 are distributed on the clamping pressing strips 4 in an array mode, the LED lamps 1 are arranged corresponding to the battery clamps 3, the LED lamps 1 are convenient for rapidly distinguishing the quality of one battery, and sorting can be performed more intuitively;
wherein: the LED testing device is characterized by further comprising a single chip microcomputer 2, the input end of the single chip microcomputer 2 is electrically connected with the output end of an external power supply, the input ends of the LED lamp 1 and the socket 7 are electrically connected with the output end of the single chip microcomputer 2, the socket 7 is electrically connected with the PCB golden finger 6 in a two-way mode, the positive electrode and the negative electrode of the testing battery 8 are electrically connected with the positive electrode and the negative electrode of the battery clamp 3, and the battery clamp 3 is.
The telescopic mechanism 5 comprises a cylinder 501 and a support 502, the cylinder 501 is assembled on the support 502, the support 502 is installed on a bottom plate 9 of the battery clamp mechanism, the clamping pressing strip 4 is installed at the telescopic end of the cylinder 501, the clamping pressing strip can be driven to move through the work of the cylinder, the conductive clamp can be conveniently opened, and convenience is brought to use.
A detection method of an automatic polymer tray battery voltage sorter comprises the following steps:
1) firstly, pushing a PCB golden finger 6 on a bottom plate 9 of a battery clamp mechanism into a socket 7;
2) after the battery clamp 3 is opened by driving the clamping pressing strip 4 through the telescopic mechanism 5, the positive and negative electrodes of the battery are arranged on the positive and negative electrodes of the battery clamp 3, the clamping pressing strip 4 is released after the battery is filled, and the battery clamp 3 is closed;
3) the three-stage voltage is set through the program of the single chip microcomputer 2, the color or the brightness of the LED lamp 1 is checked, whether a battery is installed or not can be distinguished, the position of the poor battery is remembered, and the battery clamp 3 is opened and then replaced with a new battery;
4) when a plurality of defective points exist, screen capture time can be set, the defective points can be seen when the battery clamp 3 is opened, and sufficient time for distinguishing defective products is reserved;
5) the bottom plate 9 of the battery clamp mechanism with the battery is placed on a pressure formation cabinet for deactivation;
6) the PCB golden finger 6 on the bottom plate 9 of the battery clamp mechanism is pushed into the socket 7, batteries in various voltage states can be distinguished at one time, the bright color of the LED lamp 1 can be checked, and whether the batteries are fully charged or the voltage is too high can be confirmed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a polymer tray battery voltage automatic separation appearance which characterized in that: comprises a tray and a battery clamp mechanism bottom plate (9);
the tray includes: the device comprises a battery clamp (3), a PCB metal finger (6) and a test battery (8);
battery clamp mechanism bottom plate (9): a telescopic mechanism (5) is assembled on a bottom plate (9) of the battery clamp mechanism, and a clamping pressing strip (4) is installed on the telescopic mechanism (5);
PCB sheet metal finger (6): the PCB sheet metal finger (6) is slidably mounted on a battery clamp mechanism bottom plate (9), a socket (7) is arranged on the battery clamp mechanism bottom plate (9), the PCB sheet metal finger (6) is detachably inserted in the socket (7), and a tray sliding guide block is arranged on the battery clamp mechanism bottom plate (9);
battery clamp (3): the battery clamps (3) are arranged on the upper surface of a bottom plate (9) of the battery clamp mechanism in a distributed mode, the clamping pressing strips (4) are in contact with the battery clamps (3), the test batteries (8) are assembled on the battery clamps (3), the LED lamps (1) are distributed on the clamping pressing strips (4) in an array mode, and the LED lamps (1) are arranged corresponding to the battery clamps (3);
wherein: the LED lamp with the test function is characterized by further comprising a single chip microcomputer (2), the input end of the single chip microcomputer (2) is electrically connected with the output end of an external power supply, the input ends of an LED lamp (1) and a socket (7) are electrically connected with the output end of the single chip microcomputer (2), the socket (7) is electrically connected with a PCB (printed circuit board) metal finger (6) in a two-way mode, the positive electrode and the negative electrode of a test battery (8) are electrically connected with the positive electrode and the negative electrode of the battery clamp (3), and the battery clamp (3.
2. The polymer tray battery voltage automatic classifier according to claim 1, wherein: the telescopic mechanism (5) comprises an air cylinder (501) and a support (502), the air cylinder (501) is assembled on the support (502), the support (502) is installed on a bottom plate (9) of the battery clamp mechanism, and the clamping pressing strip (4) is installed at the telescopic end of the air cylinder (501).
3. A detection method of an automatic polymer tray battery voltage sorter is characterized in that: the method comprises the following steps:
1) firstly, pushing a PCB metal finger (6) on a bottom plate (9) of a battery clamp mechanism into a socket (7);
2) after the battery clamp (3) is opened by driving the clamping pressing strip (4) through the telescopic mechanism (5), the positive and negative electrodes of the battery are arranged on the positive and negative electrodes of the battery clamp (3), the clamping pressing strip (4) is released after the battery is filled, and the battery clamp (3) is closed;
3) the three-stage voltage is set through the program of the single chip microcomputer (2), the color or the brightness of the LED lamp (1) is checked, whether a battery is installed or not can be distinguished, the position of the poor battery is remembered, and the battery clamp (3) is opened and then replaced with a new battery;
4) when defective points are more, screen capture time can be set, the defective points can be seen when the battery clamp (3) is opened, and sufficient time for distinguishing defective products is reserved;
5) a bottom plate (9) of the battery clamp mechanism with the battery is placed on a pressure formation cabinet for deactivation;
6) the PCB metal fingers (6) on the bottom plate (9) of the battery clamp mechanism are pushed into the socket (7), batteries in various voltage states can be distinguished at one time, the bright color of the LED lamp (1) can be checked, and whether the batteries are fully charged or the voltage is too high can be confirmed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911101244.8A CN110788028A (en) | 2019-11-12 | 2019-11-12 | Automatic polymer tray battery voltage sorter and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911101244.8A CN110788028A (en) | 2019-11-12 | 2019-11-12 | Automatic polymer tray battery voltage sorter and detection method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110788028A true CN110788028A (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911101244.8A Pending CN110788028A (en) | 2019-11-12 | 2019-11-12 | Automatic polymer tray battery voltage sorter and detection method thereof |
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| Country | Link |
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| CN (1) | CN110788028A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2452144Y (en) * | 2000-10-31 | 2001-10-03 | 天津市瑞德螺杆泵制造技术有限公司 | Special equipment for sorting batterys |
| CN2855558Y (en) * | 2005-09-30 | 2007-01-10 | 天津市并联精密机械有限公司 | Intelligent desk for sorting electric cells |
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN206364129U (en) * | 2016-11-02 | 2017-07-28 | 深圳市新浦自动化设备有限公司 | A kind of soft-package battery battery formation clamp |
| CN207558979U (en) * | 2017-12-19 | 2018-06-29 | 东莞市莱康电子科技有限公司 | A kind of Bluetooth battery high temperature is melted into jig pallet |
| CN208460899U (en) * | 2018-07-25 | 2019-02-01 | 深圳亿昇达智能设备有限公司 | A kind of chemical conversion pallet grip opener |
-
2019
- 2019-11-12 CN CN201911101244.8A patent/CN110788028A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2452144Y (en) * | 2000-10-31 | 2001-10-03 | 天津市瑞德螺杆泵制造技术有限公司 | Special equipment for sorting batterys |
| CN2855558Y (en) * | 2005-09-30 | 2007-01-10 | 天津市并联精密机械有限公司 | Intelligent desk for sorting electric cells |
| CN102896097A (en) * | 2012-10-17 | 2013-01-30 | 天津力神电池股份有限公司 | Battery grouping and pairing sorting method and system |
| CN206364129U (en) * | 2016-11-02 | 2017-07-28 | 深圳市新浦自动化设备有限公司 | A kind of soft-package battery battery formation clamp |
| CN207558979U (en) * | 2017-12-19 | 2018-06-29 | 东莞市莱康电子科技有限公司 | A kind of Bluetooth battery high temperature is melted into jig pallet |
| CN208460899U (en) * | 2018-07-25 | 2019-02-01 | 深圳亿昇达智能设备有限公司 | A kind of chemical conversion pallet grip opener |
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Application publication date: 20200214 |
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