CN110779612A - Method and device for measuring pipeline of refrigeration system - Google Patents
Method and device for measuring pipeline of refrigeration system Download PDFInfo
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- CN110779612A CN110779612A CN201911108986.3A CN201911108986A CN110779612A CN 110779612 A CN110779612 A CN 110779612A CN 201911108986 A CN201911108986 A CN 201911108986A CN 110779612 A CN110779612 A CN 110779612A
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 26
- 238000012545 processing Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000005259 measurement Methods 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims description 21
- 239000003507 refrigerant Substances 0.000 claims description 19
- 238000004590 computer program Methods 0.000 claims description 18
- 238000013480 data collection Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 abstract description 6
- 238000007405 data analysis Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000006870 function Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012067 mathematical method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H1/00—Measuring characteristics of vibrations in solids by using direct conduction to the detector
- G01H1/12—Measuring characteristics of vibrations in solids by using direct conduction to the detector of longitudinal or not specified vibrations
- G01H1/16—Amplitude
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The embodiment of the invention provides a refrigerating system pipeline measuring device, which comprises: a conduit for connecting the refrigeration compressor and the evaporator; the data acquisition module is used for acquiring vibration parameters of the pipeline and is arranged on the pipeline; and the data processing module is used for carrying out data processing on the vibration parameters to obtain a detection result. The pipeline vibration data are directly detected in the form of the data acquisition module, the three-dimensional pipeline vibration curve is analyzed through the data analysis module, the labor cost and the errors of manual measurement are reduced, the data acquisition, storage and analysis are automatically completed through equipment, the operation is simple and convenient, the efficiency is high, and the data are accurate.
Description
Technical Field
The invention relates to the technical field of detection, in particular to a method and a device for measuring a refrigeration system pipeline.
Background
In view of the background of continuous global warming, the world countries have continuously introduced laws and regulations for limiting the emission of greenhouse gases, and room air-conditioning products contain a large amount of refrigerants, wherein the refrigerants contain a large amount of fluorinated gases, the equivalent of carbon dioxide of the fluorinated gases is large, and the fluorinated gases have serious damage to the earth's ozone layer. Therefore, governments around the world are restricting the use of refrigerants with large carbon dioxide equivalent. Therefore, a large number of air-conditioning manufacturers abandon the use of freon refrigerant, and instead use a refrigerant with a low carbon dioxide equivalent. But these refrigerants are basically combustible. In the case of a malfunction or an error, the air conditioner using the refrigerant may be ignited by the leaked flammable refrigerant, thereby causing a fire or explosion.
Because the refrigerant is filled in the refrigeration circuit consisting of the refrigeration pipelines, the refrigerant in the refrigeration pipelines is under higher working pressure, and the pipelines vibrate because the compressor in the refrigeration circuit continuously compresses the refrigerant and enables the refrigerant to circulate in the pipelines. The pipeline is easy to break or the welding point is unreliable due to long-time excessive vibration, so that the combustible refrigerant is leaked, and if the leaked combustible refrigerant is ignited, the danger of fire or explosion can be generated. Therefore, vibration measurement and amplitude detection of the refrigeration circuit piping are also a need in the whole refrigeration industry, especially in the development phase of products; excessive vibration of the pipeline can seriously affect the service life of the product.
Currently, an infrared dotting test method or a mechanical pointer mode is mainly adopted. During measurement, a graduated scale is fixed in a determined direction on a measured object or a measured point, a beam of focused infrared light in the horizontal direction is struck from the outside of the measured point to the zero point position of the graduated scale, and when vibration occurs, the moving distance of the infrared light on the graduated scale is directly read. A triangular gauge is fixed in the vertical direction of the vibration of the tested pipeline, and the amplitude is calculated by a mathematical method. The method has inconvenient test point arrangement and inconvenient data structure accuracy due to the arrangement.
Disclosure of Invention
In view of the above problems, embodiments of the present invention are proposed to provide a refrigeration system pipeline measuring method and a corresponding refrigeration system pipeline measuring device that overcome or at least partially solve the above problems.
In order to solve the above problems, an embodiment of the present invention discloses a refrigeration system pipeline measuring device, including:
a conduit for connecting the refrigeration compressor and the evaporator;
the data acquisition module is used for acquiring vibration parameters of the pipeline and is arranged on the pipeline;
and the data processing module is used for carrying out data processing on the vibration parameters to obtain a detection result.
Further, the data acquisition module is specifically configured as a data acquisition probe.
The device further comprises a support, wherein the support is fixedly arranged on the target pipeline, and the data acquisition probe is fixedly arranged on the support.
Furthermore, the data acquisition module is connected with the data processing module through a flexible data line.
Furthermore, the communication modes of the data acquisition module and the data processing module comprise Zig-zag, Bluetooth, wireless broadband, ultra-wideband and near field communication.
Further, the vibration parameter includes an amplitude value.
Further, the detection result comprises a three-dimensional pipeline vibration curve.
The embodiment of the invention discloses a method for measuring a refrigerating system pipeline, which comprises the refrigerating system pipeline measuring device and comprises the following steps:
collecting vibration parameters of the pipeline, wherein the data collection module is installed on the pipeline;
and carrying out data processing on the vibration parameters to obtain a detection result.
The embodiment of the invention discloses electronic equipment, which comprises a processor, a memory and a computer program which is stored on the memory and can run on the processor, wherein when the computer program is executed by the processor, the step of measuring the pipeline of the refrigeration system is realized.
The embodiment of the invention discloses a computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and when the computer program is executed by a processor, the step of measuring the pipeline of the refrigeration system is realized.
The embodiment of the invention has the following advantages: the pipeline vibration data are directly detected in the form of the data acquisition module, the three-dimensional pipeline vibration curve is analyzed through the data analysis module, the labor cost and the errors of manual measurement are reduced, the data acquisition, storage and analysis are automatically completed through equipment, the operation is simple and convenient, the efficiency is high, and the data are accurate.
Drawings
FIG. 1 is a block diagram of a refrigeration system pipeline measurement device according to an embodiment of the present invention;
FIG. 2 is a flowchart illustrating the steps of an embodiment of a method for measuring the piping of a refrigeration system according to the present invention.
1 air conditioner, 2 refrigeration compressor, 3 evaporator, 4 pipelines, 5 data acquisition probe, 6 bracket, 7 flexible data line, 8 computer data line, 9 computer host, 10 display
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
One of the core ideas of the embodiment of the present invention is to provide a refrigeration system pipeline 4 measuring device, which comprises: a line 4 for connecting the means of refrigeration compressor 2 and evaporator 3; the data acquisition module is used for acquiring vibration parameters of the pipeline 4 and is arranged on the pipeline 4; and the data processing module is used for carrying out data processing on the vibration parameters to obtain a detection result. Carry out direct detection to pipeline 4 vibration data through the form that adopts the data acquisition module to analyze out its three-dimensional pipeline 4 vibration curve through the data analysis module, reduced cost of labor and manual measurement's error, adopt equipment automatic completion data acquisition, save and analysis, easy operation is convenient, and is efficient, and data is accurate.
Referring to fig. 1, a block diagram of a structure of an embodiment of a measurement device for a refrigerant system pipeline 4 of the present invention is shown, which may specifically include:
a line 4 for connecting the means of refrigeration compressor 2 and evaporator 3;
the data acquisition module is used for acquiring vibration parameters of the pipeline 4 and is arranged on the pipeline 4;
and the data processing module is used for carrying out data processing on the vibration parameters to obtain a detection result.
In the measurement device of the refrigeration system pipeline 4 in this embodiment, the volume of the device for collecting the amplitude value is small enough, and the device can be placed in a narrow space, in a specific embodiment, the data collection module adopts the data collection probe 5 with the volume of 1 cubic centimeter, the data collection probe 5 is adopted for data collection, the data reading mode is not finished through visual inspection any more, because the visual inspection requires a certain observation space, the whole structure or integrity of the product is usually changed by setting the observation space, which affects the measurement accuracy, in this embodiment, the collected data is transmitted to the data processing soft line by adopting a soft data line, finally, the data collection process is automatically finished by software of a computer, and the data can be processed by the computer software, so that the real-time and continuous collection of the data is realized, and after the data are collected, the data can be sorted, analyzed and processed. The amplitude value under the condition of small vibration at a certain position on the detected sample can be conveniently, quickly and accurately detected under the condition that the overall structure of the detected sample is influenced to the minimum degree. In particular the amplitude value on the refrigeration circuit 4 in the domestic room air conditioner 1. The amplitude of a measured point can be continuously detected, a two-dimensional data curve of the running time and the amplitude is drawn, and meanwhile, the measurement of the amplitude data in three directions can be realized.
In the present embodiment, the data acquisition module is specifically configured as a data acquisition probe 5.
In the embodiment, the device further comprises a bracket 6, wherein the bracket 6 is fixedly arranged on the target pipeline 4, and the data acquisition probe 5 is fixedly arranged on the bracket 6.
In the present embodiment, the data acquisition module and the data processing module are connected through a flexible data line 7.
In this embodiment, the communication modes of the data acquisition module and the data processing module include Zig-zag, bluetooth, wireless broadband, ultra-wideband, and near field communication.
In this embodiment, the vibration parameter includes an amplitude value.
In the present embodiment, the detection result includes a three-dimensional pipeline 4 vibration curve.
In a specific embodiment, a support 6 is fixedly disposed on a pipeline 4 connected between a refrigeration compressor 2 and an evaporator 3, the support 6 is used for fixedly mounting a data acquisition probe 5, the data acquisition probe 5 is specifically used for acquiring amplitude data of a target pipeline 4, the data acquisition probe 5 is connected through a flexible data line 7, the data acquired by the data acquisition probe 5 is transmitted to a computer host 9, the computer host 9 analyzes and processes the data to obtain an analysis result, the computer host 9 is connected with a display 10 through a computer data line 8, the display 10 displays the analysis result transmitted by the computer host 9, and the analysis result specifically includes a curve of the amplitude of the target pipeline 4 along with time and a three-dimensional vibration curve of the target pipeline 4.
Referring to fig. 2, a flow chart of steps of an embodiment of a method for measuring a refrigerant system pipeline 4 according to the present invention is shown, and specifically, the method may include the following steps:
s100, acquiring vibration parameters of the pipeline 4, and installing a data acquisition module on the pipeline 4;
and S200, carrying out data processing on the vibration parameters to obtain a detection result.
In the embodiment, after the air conditioner 1 is installed, an external structural part at the upper part of the air conditioner 1 is disassembled, the amplitude acquisition probe is directly clamped to a measured point on the pipeline 4 by a buckle on the fixed support 6, and the amplitude acquisition probe is fixed on the other surface of the support 6; and then connecting the flexible data flexible wire to the probe, leading out the data flexible wire, connecting the data flexible wire to a data acquisition instrument on the principle of not influencing the overall structure of the product, and recovering the overall structure of the tested sample. Setting data acquisition frequency of a probe on a software system; the tested air conditioner 1 sample is started, the detection instrument and the software system automatically complete the data acquisition and recording, and a curve is drawn on the display 10 in real time.
It should be noted that, for simplicity of description, the method embodiments are described as a series of acts or combination of acts, but those skilled in the art will recognize that the present invention is not limited by the illustrated order of acts, as some steps may occur in other orders or concurrently in accordance with the embodiments of the present invention. Further, those skilled in the art will appreciate that the embodiments described in the specification are presently preferred and that no particular act is required to implement the invention.
The embodiment of the invention discloses electronic equipment, which comprises a processor, a memory and a computer program which is stored on the memory and can run on the processor, wherein when the computer program is executed by the processor, the step of measuring the pipeline of the refrigeration system is realized.
The embodiment of the invention discloses a computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and when the computer program is executed by a processor, the step of measuring the pipeline of the refrigeration system is realized.
For the device embodiment, since it is basically similar to the method embodiment, the description is simple, and for the relevant points, refer to the partial description of the method embodiment.
The embodiments in the present specification are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, apparatus, or computer program product. Accordingly, embodiments of the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, embodiments of the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
Embodiments of the present invention are described with reference to flowchart illustrations and/or block diagrams of methods, terminal devices (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing terminal to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing terminal, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing terminal to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing terminal to cause a series of operational steps to be performed on the computer or other programmable terminal to produce a computer implemented process such that the instructions which execute on the computer or other programmable terminal provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications of these embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the embodiments of the invention.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or terminal that comprises the element.
The present invention provides a method and a device for measuring a refrigeration system pipeline, which are introduced in detail, and the principle and the implementation of the present invention are explained herein by using specific examples, and the description of the above examples is only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A refrigeration system line measurement device, comprising:
a conduit for connecting the refrigeration compressor and the evaporator;
the data acquisition module is used for acquiring vibration parameters of the pipeline and is arranged on the pipeline;
and the data processing module is used for carrying out data processing on the vibration parameters to obtain a detection result.
2. The device according to claim 1, wherein the data acquisition module is configured as a data acquisition probe.
3. The device of claim 2, further comprising a bracket fixedly mounted on the target pipeline, the data acquisition probe being fixedly mounted on the bracket.
4. The device of claim 1, wherein the data acquisition module is connected to the data processing module via a flexible data cable.
5. The device of claim 1, wherein the data acquisition module and the data processing module communicate in a manner including Zig-zag, bluetooth, wireless broadband, ultra-wideband, and near field communication.
6. The apparatus of claim 1, wherein the vibration parameter comprises an amplitude value.
7. The apparatus of claim 1, wherein the detection result comprises a three-dimensional pipeline vibration curve.
8. A method of refrigerant system line measurement, comprising the refrigerant system line measurement device of any one of claims 1-7, comprising:
collecting vibration parameters of the pipeline, wherein the data collection module is installed on the pipeline;
and carrying out data processing on the vibration parameters to obtain a detection result.
9. Electronic device, characterized in that it comprises a processor, a memory and a computer program stored on said memory and capable of running on said processor, said computer program, when executed by said processor, implementing the steps of refrigeration system piping measurement according to claim 8.
10. Computer readable storage medium, characterized in that the computer readable storage medium has stored thereon a computer program which, when being executed by a processor, carries out the steps of refrigerant system line measurement as set forth in claim 8.
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| CN201911108986.3A CN110779612A (en) | 2019-11-13 | 2019-11-13 | Method and device for measuring pipeline of refrigeration system |
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| CN201911108986.3A CN110779612A (en) | 2019-11-13 | 2019-11-13 | Method and device for measuring pipeline of refrigeration system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114252219A (en) * | 2021-11-15 | 2022-03-29 | 青岛海尔空调器有限总公司 | Pipeline detection device and air conditioner pipeline detection method |
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| CN210981507U (en) * | 2019-11-13 | 2020-07-10 | 深圳天祥质量技术服务有限公司 | Refrigerating system pipeline measuring device |
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2019
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