CN110779554A - Mechanical arm, and calibration system and method based on initial pose of IMU - Google Patents

Mechanical arm, and calibration system and method based on initial pose of IMU Download PDF

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CN110779554A
CN110779554A CN201911235939.5A CN201911235939A CN110779554A CN 110779554 A CN110779554 A CN 110779554A CN 201911235939 A CN201911235939 A CN 201911235939A CN 110779554 A CN110779554 A CN 110779554A
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mechanical arm
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joints
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CN110779554B (en
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苏至钒
潘晶
夏知拓
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Shanghai Titanium Robot Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C25/00Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass
    • G01C25/005Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass initial alignment, calibration or starting-up of inertial devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • B25J9/1692Calibration of manipulator
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0208Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
    • G05B23/0213Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols

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  • General Physics & Mathematics (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Manufacturing & Machinery (AREA)
  • Radar, Positioning & Navigation (AREA)
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Abstract

The invention discloses a mechanical arm, and an initial pose calibration system and method based on an IMU (inertial measurement Unit), and the initial pose calibration method based on the IMU comprises the following steps: acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the mechanical arm; after all the IMUs and motors at all joints of the mechanical arm are electrified, calculating the relative rotation angle of any two adjacent joints of the mechanical arm according to the initial attitude angle; and according to the difference value between the relative rotation angle and the preset angle, the difference value is used as an execution angle of a motor at each joint of the mechanical arm, so that initial zero calibration of the mechanical arm is realized. The calibration method can conveniently calculate the posture of the mechanical arm and realize the quick zero return of the motor of the mechanical arm.

Description

Mechanical arm, and calibration system and method based on initial pose of IMU
Technical Field
The invention relates to the technical field of mechanical arm initial pose calibration, in particular to a mechanical arm, and an IMU-based initial pose calibration system and method.
Background
With the remarkable progress of social development and science and technology, the Inertia Measurement Unit (IMU) which has the advantages of continuous innovation of micro-electro-mechanical technology, small volume, light weight, low power consumption and high reliability expands the application range of the attitude measurement and control system from the traditional aerospace and industrial control fields to a wider field, and particularly has a great promotion effect on the research of the attitude measurement and control system of some micro carriers or micro portable equipment. The mechanical arm is used as a multi-coupling, multivariable and time-varying nonlinear and unstable high-order system, and meanwhile, a kinematic equation of the mechanical arm has non-integrity constraint, so that the mechanical arm is used as a system with relatively simple structure and relatively complex control, and is a typical device for verifying the attitude measurement and control system.
Dubowsky et al first propose the idea of changing the attitude of the carrier using a cyclic movement of the joint angle. Yamada and Yoshikawa propose feedback control methods for effecting changes in the attitude of the carrier based on movement of the manipulator arm along a closed path. Nakamura and Mukherjee propose a non-complete constraint 'bidirectional' control method for driving an operation arm joint and simultaneously controlling a carrier attitude and a mechanical arm joint angle by using a Lyapunov method.
Disclosure of Invention
The invention aims to provide a mechanical arm, and a system and a method for calibrating an initial pose based on an IMU (inertial measurement Unit), which can conveniently solve the posture of the mechanical arm and realize the quick zero return of a motor of the mechanical arm.
In order to achieve the above object, the present invention provides an initial pose calibration method based on an IMU, including the following steps:
acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the mechanical arm;
calculating to obtain the relative rotation angle of any two adjacent joints of the mechanical arm according to the initial attitude angle;
and according to the difference value between the relative rotation angle and the preset angle, the difference value is used as an execution angle of a motor at each joint of the mechanical arm, so that initial zero calibration of the mechanical arm is realized.
Optionally, after the step of acquiring the initial attitude angle acquired by the IMU installed at each joint of the robot arm, the method further includes the steps of:
calculating to obtain the motion trail and the space attitude of the mechanical arm according to the initial attitude angle;
displaying the motion trajectory and the spatial pose in a three-dimensional environment.
Optionally, the step of obtaining the relative rotation angle of any two adjacent joints of the mechanical arm according to the initial attitude angle specifically includes:
calculating to obtain a rotation matrix of any IMU according to all the initial attitude angles;
and calculating to obtain a relative rotation matrix of any two adjacent joints of the mechanical arm according to all the rotation matrices.
The invention also provides a calibration system for the initial pose based on the IMU, which comprises the following components:
an acquisition module: the system comprises a manipulator, a controller and a controller, wherein the manipulator is used for acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the manipulator;
a calculation module: the relative rotation angle of any two adjacent joints of the mechanical arm is obtained according to the initial attitude angle;
a zero-position execution module: and the motor is used for performing zero calibration on the mechanical arm according to the difference value between the relative rotation angle and the preset angle as an execution angle of the motor at each joint of the mechanical arm.
The invention further provides a mechanical arm, which comprises a robot body and the IMU-based initial pose calibration system.
Optionally, at least three joints are included, respectively front and rear telescopic joints (J) 0) And inner and outer rotary joints (J) 1) And left and right rotary joints (J) 4) (ii) a And the front and rear telescopic joints (J) 0) A top part provided with the robot body, the inner and outer rotary joints (J) 1) Is arranged on the front and back telescopic joint (J) 0) The front end of (A), the left and right rotary joints (J) 4) Is arranged on the internal and external rotary joints (J) 1) The bottom end of (a);
a first IMU is mounted on the front and rear expansion joint (J) 0) The system is used for reflecting the relation of the robot body coordinate system relative to the world coordinate system;
a second IMU mounted to the inner and outer revolute joints (J) 1) For reaction of said front and rear expansion joints (J) 0) And/or the inner and outer rotary joints (J) 1) A relationship relative to a world coordinate system;
a third IMU is mounted to the left and right revolute joint (J) 4) For reflecting said left and right rotary joints (J) 4) Relative to the world coordinate system.
Optionally, the robot body is arranged in a vertical direction.
Compared with the background technology, the method has the advantages that the Inertial Measurement Unit (IMU) is used for calibrating the posture of the mechanical arm, and the Inertial Measurement Unit (IMU) is used for collecting pose information jointly through an accelerometer, a gyroscope and a magnetometer which are inertial measurement devices. The accelerometer detects acceleration signals of the mechanical arm on three independent axes of a carrier coordinate system, the gyroscope detects angular velocity signals of the mechanical arm relative to a navigation coordinate system, angular velocity and acceleration of the mechanical arm in a three-dimensional space are measured, and the posture of the mechanical arm is calculated according to the angular velocity and the acceleration.
Specifically, acquiring an initial attitude angle of each joint through an IMU (inertial measurement Unit) installed at each joint of the mechanical arm, wherein the initial attitude angle is a rotation angle of each joint compared with a world coordinate system; the method comprises the steps of obtaining a relative rotation angle between any two adjacent joints of the mechanical arm according to an initial attitude angle, using a difference value between the relative rotation angle and a preset angle as an execution angle of a motor at each joint of the mechanical arm, and accordingly achieving initial zero calibration of the mechanical arm.
The calibration system and the mechanical arm based on the initial pose of the IMU provided by the invention have the beneficial effects, and are not described again here.
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In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic diagram of a robotic arm according to an embodiment of the present invention;
FIG. 2 is the front and rear expansion joint J shown in FIG. 1 0And an inner and outer rotary joint J 1A partial schematic view of (a);
FIG. 3 is a schematic diagram of the IMU of FIG. 1;
FIG. 4 is a schematic diagram of the relationship between the robot body coordinate system, the world coordinate system, and the attitude angle of the robot arm of FIG. 1;
FIG. 5 is a flowchart of a calibration method based on IMU initial pose provided by an embodiment of the present invention;
fig. 6 is a block diagram of a calibration system based on an initial pose of an IMU according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 6, fig. 1 is a schematic structural diagram of a robot arm according to an embodiment of the present invention; FIG. 2 is the front and rear expansion joint J shown in FIG. 1 0And an inner and outer rotary joint J 1A partial schematic view of (a); FIG. 3 is a schematic diagram of the IMU of FIG. 1; FIG. 4 is a schematic diagram of the relationship between the robot body coordinate system, the world coordinate system, and the attitude angle of the robot arm of FIG. 1; FIG. 5 shows a calibration method for initial pose based on IMU according to an embodiment of the present inventionA flow chart; fig. 6 is a block diagram of a calibration system based on an initial pose of an IMU according to an embodiment of the present invention.
The invention provides a calibration method based on an initial pose of an IMU (inertial measurement Unit), which mainly aims at a mechanical arm shown in an attached figure 1 of the specification. Therefore, the rotation angle of the mechanical arm can be obtained only by solving the rotation angle of the inertia measurement unit.
The flow chart of the calibration method is shown in the attached figure 5 of the specification, and the process mainly comprises the following steps:
s1, acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the mechanical arm;
s2, obtaining a relative rotation angle between any two adjacent joints of the mechanical arm according to the initial attitude angle;
and S3, according to the difference value between the relative rotation angle and the preset angle, the difference value is used as an execution angle of a motor at each joint of the mechanical arm, and initial zero calibration of the mechanical arm is achieved.
For step S1, an IMU is fixed at each joint of each robot arm, and as mentioned above, the IMU can acquire initial attitude angles (or angular rates) in three directions as the robot arm rotates synchronously. The initial attitude angle refers to the absolute rotation angle of each joint compared to the world coordinate system.
Specifically, when the mechanical arm is powered on and the mechanical arm is stable (the mechanical arm is stable, that is, after the IMU and the motor are powered on, the mechanical arm does not move any more), the IMU may acquire the initial attitude angle of each joint. In step S2, after all the IMUs and the motors at the joints of the robot arm are energized, the relative rotation angle between any two adjacent joints of the robot arm is obtained according to the initial attitude angle.
When the mechanical arm is powered on and the mechanical arm is stable, calculating according to the initial attitude angle to obtain the relative rotation angle between any two adjacent joints; i.e. the relative rotation angle is calculated from the absolute rotation angle.
Aiming at the calculation method for obtaining the relative rotation angle through the absolute rotation angle, a rotation matrix of any IMU can be obtained through calculation according to all initial attitude angles; and then calculating the relative rotation angle according to all the rotation matrixes.
Specifically, a world coordinate system and a carrier coordinate system of the inertial measurement unit may be defined: the world coordinate system W adopts a geographical coordinate system of east (E), north (N) and sky (U); the carrier coordinate system O uses the inertial measurement unit default coordinate system as shown in fig. 3. The transformation matrix from the world coordinate system W to the carrier coordinate system O can be represented as R w→O. As shown in fig. 4, the transformation from the world coordinate system W to the carrier coordinate system O can be decomposed into three rotations, and the angles of the three rotations are defined as ψ, θ and γ, which are the heading angle (yaw), pitch angle (pitch) and roll angle (roll), respectively. That is, each IMU can return the relationship between its own coordinate system (carrier coordinate system O) and the world coordinate system W in real time, and the relationship is expressed by the euler angle.
Euler Angles of the mechanical arms angle: (roll, pitch, yaw), which can be calculated from the euler angle of the IMU; that is, the rotation matrix between any two adjacent joints can be calculated by an absolute rotation angle (initial attitude angle measured by the IMU).
The IMU1 reflects the relation between the robot body coordinate system and the world coordinate system; IMU2 reacted J 0、J 1The relationship of the joint to the world coordinate system; IMU3 reacted J 4The relationship of the joint to the world coordinate system.
Angle by IMU 1: (roll, pitch, yaw) yields the rotation matrix Mr 1.
Specifically, Mr1 ═ Mx1 ═ My1 ═ Mz 1.
Figure BDA0002304883710000061
Figure BDA0002304883710000062
Figure BDA0002304883710000063
Wherein x, y and z represent three directions of a coordinate system.
Angle by IMU 2: (roll, pitch, yaw) yields the rotation matrix Mr 2. The calculation formula of the rotation matrix Mr2 is the same as Mr 1.
Angle by IMU 3: (roll, pitch, yaw) yields a rotation matrix Mr3, which is calculated by the same formula as Mr1 for the rotation matrix Mr 3.
Then, the adjacent joints are calculated, namely a rotation matrix M is obtained T1And M T2,M T1And M T2It is obtained by the following formula,
M T1=(Mr1) T*Mr2;M T2=((Mr2) T*Mr3。
and then obtaining a relative rotation angle between two adjacent joints of the mechanical arm according to a corresponding formula, namely an Euler angle of the mechanical arm: (roll, pitch, yaw).
Specifically, roll ═ arctan (- (M) in the euler angle of the robot arm T1[1,2])/M T1[2,2];
In the Euler angle of the arm
pitch=arctan(M T1[0,2]/(M T1[2,2]*cos(roll)-M T1[1,2]*sin(roll)));
Yaw ═ arctan (- (M) in euler angles of mechanical arms T2[0,1])/M T2[0,0])。
Aiming at the step S3, the difference value between the relative rotation angle and the preset angle is used as the execution angle of the motor at each joint of the mechanical arm, so that the initial zero calibration of the mechanical arm is realized; the preset angle is the specific position of the mechanical arm which is expected to be located at present, and the specific numerical value of the preset angle can be determined according to actual needs. The difference value can be used as an execution angle for resetting and calculating the steering engine (motors at all joints), and initial zero calibration of the mechanical arm is realized under the condition of no absolute encoder.
Further, in order to visually acquire the current motion trajectory of the mechanical arm, the motion trajectory and the spatial attitude of the mechanical arm can be calculated according to the initial attitude angle measured by the IMU, and the motion trajectory and the spatial attitude of the mechanical arm are displayed in a three-dimensional environment.
After the IMU measures the initial attitude angle, the motion trail and the space attitude of the mechanical arm can be displayed in a three-dimensional environment in real time through a display device; the initial attitude angle is used as input, the motion trail of the mechanical arm at any position and the space attitude of the mechanical arm can be output by using a corresponding formula, the current state of the mechanical arm is simulated in real time, and the motion process of the mechanical arm is intuitively known. In the process, motion trajectory data and space attitude data are generated according to the obtained position information sequence of the IMU, and three-dimensional coordinate system parameters and corresponding time information are obtained to obtain trajectory attitude information of the mechanical arm.
The IMU-based initial pose calibration method provided by the invention has the core that a plurality of IMUs are respectively arranged at each joint, the initial pose angle (absolute rotation angle) of each joint is obtained, the relative rotation angle between any two adjacent joints is obtained through calculation, so that the state of the mechanical arm after on-line startup can be obtained, and the zero calibration of the mechanical arm is realized by taking the difference value between the current state and the expected state as the execution angle of a motor (which can be a steering engine or other components).
The invention also provides a calibration system based on the initial pose of the IMU, the structural block diagram of which is shown in the attached figure 6 of the specification, and the calibration system comprises:
an acquisition module S101: the system comprises a manipulator, a controller and a controller, wherein the manipulator is used for acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the manipulator;
the calculation module S102: the relative rotation angle of any two adjacent joints of the mechanical arm is obtained according to the initial attitude angle;
the zero execution module S103: and the method is used for realizing initial zero calibration of the mechanical arm by taking the difference value between the relative rotation angle and the preset angle as the execution angle of the motor at each joint of the mechanical arm.
The functional functions of the above modules can be referred to above, wherein the calculating module S102 further has the following functions:
calculating to obtain a rotation matrix of any IMU according to all the initial attitude angles;
and calculating the relative rotation angle according to all the rotation matrixes.
In addition, the calibration system based on the initial pose of the IMU may further include a display module, where the display module is connected to the calculation module S102, and the display module is configured to display the motion trajectory and the spatial pose of the mechanical arm in the three-dimensional environment.
The invention provides a mechanical arm with an initial pose calibration system, which comprises the initial pose calibration system described in the specific embodiment; other parts of the robot arm can be referred to the prior art and are not expanded herein.
The calibration system for the initial pose is installed on the robot body, and can at least comprise three joints, namely front and rear telescopic joints J, according to the number of the joints 0And inner and outer rotary joints J 1And a left-right rotary joint J 4(ii) a And the front and rear telescopic joints J 0Is provided with the top of the robot body and the internal and external rotary joints J 1Is arranged on the front and back telescopic joints J 0The front end of the right-left rotation joint J 4Is arranged on the internal and external rotary joint J 1The bottom end of (a);
a first IMU1 mounted at the anterior-posterior expansion joint J 0The system is used for reflecting the relation of the robot body coordinate system relative to the world coordinate system;
a second IMU2 mounted at the inner and outer revolute joint J 1For reaction of said front and rear expansion joints J 0And/or the inner and outer rotary joints J 1A relationship relative to a world coordinate system;
a third IMU3 is attached to the left/right rotary joint J 4For reflecting the left and right rotary joints J 4Relative to the world coordinate system. Besides, the robot body can be arranged in a vertical mode, as shown in the attached figure 1 in the specification. Vertical kinematic joint J 3Can realize the extension and contraction along the vertical direction, and the specific pose is not considered.
The front-back direction may be defined as a y-axis direction as shown in fig. 1 to 3 of the specification, the inner-outer direction may be defined as a direction rotating along an x-axis as shown in fig. 1 to 3 of the specification, and the left-right direction may be defined as a direction rotating along the y-axis as shown in fig. 1 to 3 of the specification.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The mechanical arm, the calibration system and the calibration method based on the initial pose of the IMU provided by the invention are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (7)

1. A calibration method for initial pose based on IMU is characterized by comprising the following steps:
acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the mechanical arm;
calculating to obtain the relative rotation angle of any two adjacent joints of the mechanical arm according to the initial attitude angle;
and according to the difference value between the relative rotation angle and the preset angle, the difference value is used as an execution angle of a motor at each joint of the mechanical arm, so that initial zero calibration of the mechanical arm is realized.
2. The IMU based initial pose calibration method of claim 1, wherein after the step of acquiring the IMU acquired initial pose angles at the joints of the robotic arm, further comprising the steps of:
calculating to obtain the motion trail and the space attitude of the mechanical arm according to the initial attitude angle;
displaying the motion trajectory and the spatial pose in a three-dimensional environment.
3. The IMU-based calibration method for the initial pose according to claim 1 or 2, wherein the step of obtaining the relative rotation angle of any two adjacent joints of the mechanical arm according to the initial pose angle specifically comprises:
calculating to obtain a rotation matrix of any IMU according to all the initial attitude angles;
and calculating to obtain a relative rotation matrix of any two adjacent joints of the mechanical arm according to all the rotation matrices.
4. An IMU-based initial pose calibration system, comprising:
an acquisition module: the system comprises a manipulator, a controller and a controller, wherein the manipulator is used for acquiring initial attitude angles acquired by IMUs (inertial measurement units) arranged at each joint of the manipulator;
a calculation module: the relative rotation angle of any two adjacent joints of the mechanical arm is obtained according to the initial attitude angle;
a zero-position execution module: and the motor is used for performing zero calibration on the mechanical arm according to the difference value between the relative rotation angle and the preset angle as an execution angle of the motor at each joint of the mechanical arm.
5. A robot arm comprising a robot body, characterized by further comprising the IMU initial pose based calibration system of claim 4.
6. A robot arm as claimed in claim 5, characterized by comprising at least three of said joints, respectively fore-and-aft telescopic joints (J) 0) And inner and outer rotary joints (J) 1) And left and right rotary joints (J) 4) (ii) a And the front and rear telescopic joints (J) 0) A top part provided with the robot body, the inner and outer rotary joints (J) 1) Is arranged on the front and back telescopic joint (J) 0) The front end of (A), the left and right rotary joints (J) 4) Is arranged on the internal and external rotary joints (J) 1) The bottom end of (a);
a first IMU is mounted on the front and rear expansion joint (J) 0) Coordinate system for reflecting robot bodyA relationship relative to a world coordinate system;
a second IMU mounted to the inner and outer revolute joints (J) 1) For reaction of said front and rear expansion joints (J) 0) And/or the inner and outer rotary joints (J) 1) A relationship relative to a world coordinate system;
a third IMU is mounted to the left and right revolute joint (J) 4) For reflecting said left and right rotary joints (J) 4) Relative to the world coordinate system.
7. A robot arm as claimed in claim 6, characterized in that the robot body is arranged in a vertical orientation.
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