CN110779136A - Micro-fog control system and control method for air conditioner - Google Patents

Micro-fog control system and control method for air conditioner Download PDF

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Publication number
CN110779136A
CN110779136A CN201910996118.7A CN201910996118A CN110779136A CN 110779136 A CN110779136 A CN 110779136A CN 201910996118 A CN201910996118 A CN 201910996118A CN 110779136 A CN110779136 A CN 110779136A
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CN
China
Prior art keywords
control unit
air conditioner
humidity
humidifying
main control
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Pending
Application number
CN201910996118.7A
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Chinese (zh)
Inventor
刘军伟
吉彬
范守华
褚东发
杨燕华
宋志刚
王正伟
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Priority to CN201910996118.7A priority Critical patent/CN110779136A/en
Publication of CN110779136A publication Critical patent/CN110779136A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F6/12Air-humidification, e.g. cooling by humidification by forming water dispersions in the air
    • F24F6/14Air-humidification, e.g. cooling by humidification by forming water dispersions in the air using nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/50Control or safety arrangements characterised by user interfaces or communication
    • F24F11/54Control or safety arrangements characterised by user interfaces or communication using one central controller connected to several sub-controllers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/62Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/62Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63Electronic processing
    • F24F11/64Electronic processing using pre-stored data
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00Control inputs relating to air properties
    • F24F2110/20Humidity

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Fuzzy Systems (AREA)
  • Mathematical Physics (AREA)
  • Human Computer Interaction (AREA)
  • Dispersion Chemistry (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention relates to an air conditioner micro-fog control system and a control method, comprising a main control unit, a secondary control unit and a micro-fog control unit, wherein the main control unit is used for receiving an input signal of a humidity sensor and outputting a control signal to a corresponding auxiliary control unit; the output port of the high-pressure pump is connected with the inlet pipeline of the humidifying system; the main control unit is in electric signal connection with the control unit of the high-pressure pump through a frequency converter; the humidifying system comprises N stages of humidifying pipes, wherein N is a natural number, and each stage of humidifying pipe is provided with a spray head; and an auxiliary control unit is arranged on each stage of humidifying pipe and is in electric signal connection with a control valve on the matched humidifying pipe. According to the technical scheme, the micro-mist humidifier can be controlled in a grading manner through multi-level logic control according to actual requirements of temperature and humidity, the requirements of workshops on the temperature and humidity under different working conditions are met, the accuracy of temperature and humidity control of the air conditioner is improved, the labor intensity of operators is reduced, the energy consumption is reduced, and the process quality is guaranteed.

Description

Micro-fog control system and control method for air conditioner
Technical Field
The invention belongs to the technical field of environmental control areas of tobacco production areas, and particularly relates to a novel air conditioner micro-mist control system and a control method.
Background
Because the combined air conditioner is responsible for the environmental temperature and humidity of a production area, the temperature and humidity control task is heavy in spring and autumn transition seasons, the temperature and humidity are guaranteed to meet the requirements of process quality standards, the energy conservation of equipment is fully considered, the air is humidified by frequently using the micro-mist humidifier, a scientific and reasonable control mode is needed to guarantee that the micro-mist humidification can adapt to the change of weather, accurate control is carried out, the existing air conditioner micro-mist humidification control mode is upgraded and optimized, the temperature and humidity are guaranteed to reach the standard, and the energy consumption is reduced.
Disclosure of Invention
The invention aims to provide a novel air conditioner micro-fog control system and a control method, which aim to solve the problem that a combined air conditioner in a production area in the prior art cannot automatically perform humidification control.
The invention is realized by the following technical scheme:
an air conditioner micro-mist control system comprising:
the main control unit is used for receiving an input signal of the humidity sensor and outputting a control signal to the corresponding auxiliary control unit;
the output port of the high-pressure pump is connected with the inlet pipeline of the humidifying system; the main control unit is in electric signal connection with the control unit of the high-pressure pump through a frequency converter;
the humidifying system comprises N stages of humidifying pipes, wherein N is a natural number, and each stage of humidifying pipe is provided with a spray head;
and an auxiliary control unit is arranged on each stage of humidifying pipe and is in electric signal connection with a control valve on the matched humidifying pipe.
The main control unit is embedded in a pump station of the air conditioner micro-fog control system and is provided with an independent power supply.
Each auxiliary control unit is provided with an individual power supply.
The main control unit is provided with a connection interface with each auxiliary control unit, an external safety loop, a remote operation relay and a fault indication relay.
And each auxiliary control unit is provided with a connection interface with an external safety circuit and a remote operation and fault indication relay.
The main control unit is controlled by a built-in PID controller or an external P/PI controller.
An air conditioner micro-fog control method using the air conditioner micro-fog control system comprises the following steps:
1) setting different humidity levels according to the use environment of the air conditioner micro-mist control system, and setting the threshold value of each humidity level;
2) the humidity sensor transmits an instant humidity signal of the collected information to the main control unit, and the main control unit compares the set humidity level with the instant humidity data to determine the humidity level of the environment;
3) the main control unit outputs the humidity grade signal to the control unit of the high-pressure pump and the corresponding auxiliary control unit;
4) the control unit of the high-pressure pump correspondingly adjusts the pressure of the high-pressure pump according to the received humidity level signal;
meanwhile, each corresponding auxiliary control unit controls the opening or closing of the control valve on the corresponding humidifying pipe.
The invention has the beneficial effects that:
according to the technical scheme, the micro-mist humidifier can be controlled in a grading manner through multi-level logic control according to actual requirements of temperature and humidity, the requirements of workshops on the temperature and humidity under different working conditions are met, the accuracy of temperature and humidity control of the air conditioner is improved, the labor intensity of operators is reduced, the energy consumption is reduced, and the process quality is guaranteed.
Drawings
FIG. 1 is a ladder diagram illustrating the requirements of temperature and humidity according to the present invention;
fig. 2 is a schematic view of the structure and effect of the micro-fog control part of the air conditioner.
Description of the reference numerals
1 the 1 st level humidifying pipe, 2 the 2 nd level humidifying pipe, 3 the 3 rd level humidifying pipe, 4 the 4 th level humidifying pipe, 5 the 5 th level humidifying pipe, 6 the 6 th level humidifying pipe, 7 the 7 th level humidifying pipe, 8 shower nozzles, 9 control valves.
Detailed Description
The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.
As shown in fig. 2, the present invention relates to an air conditioner micro-fog control system, which includes:
the main control unit is used for receiving an input signal of the humidity sensor and outputting a control signal to the corresponding auxiliary control unit; the utility model provides a main control unit is embedded in little fog control system's of air conditioner pump station, and main control unit has solitary power for control humidity transducer's humidity signal input, main control unit be provided with every auxiliary control unit, outside safety circuit, remote operation and fault indication relay's connection interface.
The main control unit of the present application further comprises a frequency converter for controlling the high pressure pump. The main control unit is controlled by a built-in PID controller or an external P/PI controller.
The output port of the high-pressure pump is connected with the inlet pipeline of the humidifying system; the main control unit is in electric signal connection with the control unit of the high-pressure pump through a frequency converter; in the technical solution of the present application, the input port of the high-pressure pump is connected to the water supply apparatus of the related art, and no structural improvement is made, and therefore, a detailed description is not given.
The humidifying system comprises 7 stages of humidifying pipes, and each stage of humidifying pipe is provided with a spray head 8, as shown in fig. 2, wherein the 1 st stage of humidifying pipe is connected with the outlet of the high-pressure pump through a single pipeline, and the 1 st stage of humidifying pipe 1 is provided with a control valve; the 2 nd stage humidifying pipe 2 and the 3 rd stage humidifying pipe 3 are connected in parallel and then are connected with the outlet of the high-pressure pump through a pipeline, and each humidifying pipe is provided with an independent control valve; the 4 th stage humidifying pipe 4, the 5 th stage humidifying pipe 5, the 6 th stage humidifying pipe 6 and the 7 th stage humidifying pipe 7 are connected in parallel and then connected with the outlet of the high-pressure pump through a pipeline, and each humidifying pipe is provided with a control valve 9.
And an auxiliary control unit is arranged on each stage of humidifying pipe and is in electric signal connection with a control valve on the matched humidifying pipe.
The main control unit is embedded in a pump station of the air conditioner micro-fog control system and is provided with an independent power supply.
Each auxiliary control unit is provided with an individual power supply.
And each auxiliary control unit is provided with a connection interface with an external safety circuit and a remote operation and fault indication relay.
The application also provides an air conditioner micro-fog control method, which uses the air conditioner micro-fog control system of any one of the above steps, and comprises the following steps:
1) setting different humidity levels according to the use environment of the air conditioner micro-mist control system, and setting the threshold value of each humidity level; in this embodiment, the humidity of the production area is divided into seven levels, wherein the humidity of the area environment of the first level is the largest, and the humidification requirement is lower, and the seven levels are sequentially performed, and at this time, the humidity of the production area environment is lower, and the humidification requirement is the largest.
2) The humidity sensor transmits an instant humidity signal of the collected information to the main control unit, and the main control unit compares the set humidity level with the instant humidity data to determine the humidity level of the environment; if the humidity signal of the production area acquired by the humidity sensor meets the set first level, the humidification requirement required by the production area at the moment is smaller, the main control unit sends a control signal to the auxiliary control unit of the 1 st-stage humidification pipe, and the auxiliary control unit controls the corresponding control valve to be opened and humidifies the production area through the spray head on the 1 st-stage humidification pipe.
If the humidity signal of the production area acquired by the humidity sensor meets the set second level, the humidification requirement required by the production area at the moment is relatively small, the main control unit sends control signals to the auxiliary control units of the 2 nd-stage humidification pipe and the 3 rd-stage humidification pipe, the two auxiliary control units control the corresponding two control valves to be opened, and the production area is humidified through the spray head on the 2 nd-stage humidification pipe and the spray head on the 3 rd-stage humidification pipe.
By analogy, if the humidity signal of the production area acquired by the humidity sensor meets the set seventh level, the humidification requirement required by the production area at the moment is the largest, the main control unit sends control signals to the auxiliary control units of the seven humidification pipes, the seven auxiliary control units control the corresponding control valves to be opened, and the production area is humidified through the spray heads on the 7 humidification pipes.
3) And the main control unit outputs the humidity grade signal to the control unit of the high-pressure pump and the corresponding auxiliary control unit.
4) And the control unit of the high-pressure pump correspondingly adjusts the pressure of the high-pressure pump according to the received humidity level signal.
Meanwhile, each corresponding auxiliary control unit controls the opening or closing of the control valve on the corresponding humidifying pipe.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An air conditioner micro-fog control system, comprising:
the main control unit is used for receiving an input signal of the humidity sensor and outputting a control signal to the corresponding auxiliary control unit;
the output port of the high-pressure pump is connected with the inlet pipeline of the humidifying system; the main control unit is in electric signal connection with the control unit of the high-pressure pump through a frequency converter;
the humidifying system comprises N stages of humidifying pipes, wherein N is a natural number, and each stage of humidifying pipe is provided with a spray head;
and an auxiliary control unit is arranged on each stage of humidifying pipe and is in electric signal connection with a control valve on the matched humidifying pipe.
2. The air conditioner micro-mist control system according to claim 1, wherein the main control unit is embedded in a pump station of the air conditioner micro-mist control system, and the main control unit is provided with a separate power supply.
3. The air conditioner micro-mist control system of claim 1, wherein each of the auxiliary control units is provided with a separate power supply.
4. The air conditioner fine mist control system as claimed in claim 1, wherein the main control unit is provided with a connection interface with each of the supplementary control unit, the external safety circuit, the remote operation and fault indication relay.
5. The air conditioner fine mist control system as claimed in claim 1, wherein each of the auxiliary control units is provided with a connection interface with an external safety circuit, a remote operation and fault indication relay.
6. The air conditioner fine fog control system of claim 1, wherein the main control unit is controlled by a built-in PID controller or an external P/PI controller.
7. An air conditioner fine mist control method using the air conditioner fine mist control system according to any one of the above claims 1 to 6, characterized by comprising the steps of:
1) setting different humidity levels according to the use environment of the air conditioner micro-mist control system, and setting the threshold value of each humidity level;
2) the humidity sensor transmits an instant humidity signal of the collected information to the main control unit, and the main control unit compares the set humidity level with the instant humidity data to determine the humidity level of the environment;
3) the main control unit outputs the humidity grade signal to the control unit of the high-pressure pump and the corresponding auxiliary control unit;
4) the control unit of the high-pressure pump correspondingly adjusts the pressure of the high-pressure pump according to the received humidity level signal;
meanwhile, each corresponding auxiliary control unit controls the opening or closing of the control valve on the corresponding humidifying pipe.
CN201910996118.7A 2019-10-18 2019-10-18 Micro-fog control system and control method for air conditioner Pending CN110779136A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021169503A1 (en) * 2020-02-27 2021-09-02 青岛海尔空调电子有限公司 Air conditioner and control method therefor
WO2021169504A1 (en) * 2020-02-27 2021-09-02 青岛海尔空调电子有限公司 Air conditioner and control method therefor

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021169503A1 (en) * 2020-02-27 2021-09-02 青岛海尔空调电子有限公司 Air conditioner and control method therefor
WO2021169504A1 (en) * 2020-02-27 2021-09-02 青岛海尔空调电子有限公司 Air conditioner and control method therefor

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Application publication date: 20200211

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