Road deep compaction device
Technical Field
The invention relates to a compaction device, in particular to a road deep compaction device.
Background
The road often causes local collapse because of crust motion, and ordinary maintenance adopts after the refill, carries out cement or pitch again and carries out the surface repair, but the basic unit is not hard up, does not accomplish the compaction, often still can appear collapsing or cracked condition in later stage.
Disclosure of Invention
The invention mainly solves the technical problem of providing a road deep compaction device which can extend into a base layer to deeply compact sandy soil of the base layer, and then carries out upper layer filling compaction after compaction to finish road repair.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a road degree of depth compaction device, includes device main body frame, constraint mechanism, side bearing structure, degree of depth compaction mechanism and outer compaction mechanism, constraint mechanism install on device main body frame, the number of side bearing structure has two, movable mounting is in the both sides of device main body frame, degree of depth compaction mechanism installs on device main body frame, outer compaction mechanism installs on device main body frame.
As a further optimization of the technical scheme, the device main body frame of the road deep compaction device comprises a top layer mounting plate, a U-shaped limiting frame and a limiting supplement plate, wherein the U-shaped limiting frame is fixedly mounted on the top layer mounting plate, and the limiting supplement plate is fixedly mounted on the top layer mounting plate.
As a further optimization of the technical scheme, the binding mechanism of the road deep compaction device comprises a binding frame, a component shell, a limiting pulling piece and a supporting spring, wherein the component shell is fixedly arranged on the binding frame, the limiting pulling piece is movably arranged on a through hole arranged on the component shell, the supporting spring is sleeved on the limiting pulling piece, the supporting spring is movably arranged in the through hole arranged on the component shell, the limiting pulling piece is movably arranged on a groove arranged on a U-shaped limiting frame, the binding frame is slidably arranged on the groove arranged on the U-shaped limiting frame, and the binding frame is slidably arranged on a groove arranged on a limiting supplementary plate.
As a further optimization of the technical scheme, the side supporting structure of the road deep compacting device comprises a fixed foot, a movable plate and a stable foot, wherein the movable plate is movably arranged on the fixed foot, and the stable foot is movably arranged on the movable plate.
As a further optimization of the technical scheme, the deep compacting mechanism of the road deep compacting device comprises a hydraulic cylinder, a movable frame, a stretching structure, an extension supplementing column, a special-shaped connecting plate and a deep compacting structure, wherein the output end of the hydraulic cylinder is fixedly arranged on the movable frame, the stretching structure is arranged on the movable frame, the extension supplementing column is fixedly arranged on the movable frame, the other end of the extension supplementing column is fixedly arranged with the special-shaped connecting plate, the deep compacting structure is fixedly arranged on the special-shaped connecting plate, the hydraulic cylinder is fixedly arranged on a U-shaped limiting frame, and the movable frame is slidably arranged on a groove arranged on the U-shaped limiting frame; the stretching structure comprises a motor, a motor gear, a synchronous gear and a bidirectional threaded rod, the screw thread sliding block, connect the movable rod, the pulling rod, the octahedral insection piece, the motor gear is fixedly mounted on the output end of the motor, the motor gear is engaged with synchronous gear, the synchronous gear is fixedly mounted on the two-way threaded rod, the two-way threaded rod is connected with screw thread sliding block screw thread, connect the movable rod and mount on the threaded slider movably, connect another end of the movable rod and mount on pulling rod movably, install the octahedral insection piece fixedly on the pulling rod, the motor is fixedly mounted on recess set up on the movable frame, the threaded slider is slidably mounted on recess set up on the movable frame, the two-way threaded rod is installed in recess set up on the movable frame rotatably, the pulling rod is slidably mounted on through-hole set up on the extended complement column, the pulling rod is slidably mounted on through-hole set up on; the deep pressing structure comprises a conical piece, a U-shaped moving piece, a pressing strip, an earth baffle and a gear, wherein the pressing strip is fixedly installed on the gear, the gear is rotatably installed on a groove formed in the U-shaped moving piece, the U-shaped moving piece is slidably installed on the conical piece, the earth baffle is fixedly installed on the U-shaped moving piece, and the gear is meshed with the octahedral insection piece.
As a further optimization of the technical scheme, the outer layer compacting mechanism of the road deep compacting device comprises a compacting column, a middle slide block plate, a connecting spring, a T-shaped connecting rod, an upper end fixing plate, a positioning screw, a cam, a compacting utility motor and a motor fixing seat, wherein the compacting column is fixedly arranged on the middle slide block plate, the T-shaped connecting rod is slidably arranged on a through hole arranged on the upper end fixing plate, the connecting spring is fixedly arranged on the middle slide block plate, the other end of the connecting spring is fixedly arranged on the upper end fixing plate, the positioning screw is in threaded connection with the upper end fixing plate, the motor fixing seat is fixedly arranged on the upper end fixing plate, a compacting motor is fixedly arranged on the motor fixing seat, the cam is fixedly arranged on the output end of the compacting utility motor, the upper end fixing plate is slidably mounted on a groove formed in the limiting supplementary plate, the middle sliding plate is slidably mounted on a groove formed in the limiting supplementary plate, the upper end fixing plate is slidably mounted on a groove formed in the U-shaped limiting frame, and the middle sliding plate is slidably mounted on a groove formed in the U-shaped limiting frame.
The road deep compaction device has the beneficial effects that:
1. the deep compaction mechanism is inserted into the base layer, the pressing plate strips are unfolded to compact the sandy soil on the bottom layer, the deep compaction mechanism is taken out again to fill and repair the surface layer, and therefore the deep compaction work of the base layer is completed.
2. The outer layer compacting mechanism is used for compacting the surface layer, and the height of the outer layer compacting mechanism is controlled by the positioning screw, so that the working depth of the outer layer compacting mechanism is controlled, and the method for controlling the height is simple and convenient to operate.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic perspective view of a road deep-compaction device according to the present invention.
Fig. 2 is a schematic perspective view of a road deep-compaction device according to the present invention.
Fig. 3 is a schematic supplementary perspective view of a road deep-compaction device according to the present invention.
Fig. 4 is a schematic perspective view of the device body frame 1 of the road deep-compaction device of the present invention.
Fig. 5 is a schematic perspective view of the device body frame 1 of the road deep-compaction device of the present invention.
Fig. 6 is a schematic perspective view of a binding mechanism 2 of the road deep compacting device of the present invention.
Fig. 7 is a partial cross-sectional structural view of a binding mechanism 2 of a road deep compacting device according to the present invention.
Fig. 8 is a schematic perspective view of the side supporting structure 3 of the road deep-compaction device of the present invention.
Fig. 9 is a schematic perspective view of the deep compacting mechanism 4 of the road deep compacting device.
Fig. 10 is a schematic connecting three-dimensional structure diagram of the extension supplement column 4-4 and the special-shaped connecting plate 4-5 of the road deep compacting device.
Fig. 11 is a schematic perspective view of the stretching structure 4-3 of the road deep-compaction device of the invention.
Fig. 12 is a schematic connecting three-dimensional structure of the special-shaped connecting plate 4-5 and the deep-pressing structure 4-6 of the road deep-pressing device.
Fig. 13 is a schematic perspective view of a movable frame 4-2 of the road deep-compaction device of the invention.
Fig. 14 is a schematic perspective view of deep-pressing structures 4-6 of the road deep-pressing device of the invention.
Fig. 15 is a schematic perspective view of the cone 4-6-1 of the road deep-compaction device of the invention.
Fig. 16 is a supplementary perspective view of the deep-pressing structure 4-6 of the road deep-pressing device of the present invention.
Fig. 17 is a supplementary perspective view of the deep-pressing structure 4-6 of the road deep-pressing device of the present invention.
Fig. 18 is a schematic view of a connection structure of the movable frame 4-2 and the tension structure 4-3 of the road deep-compaction device.
Fig. 19 is a schematic view of a connection structure of the movable frame 4-2 and the tension structure 4-3 of the road deep-compaction device.
Fig. 20 is a schematic view of a connection structure of the stretching structure 4-3 and the deep-pressing structure 4-6 of the road deep-pressing apparatus according to the present invention.
In the figure: an apparatus main body frame 1; a top mounting plate 1-1; 1-2 parts of a U-shaped limiting frame; 1-3 of a limiting supplementary plate; a binding mechanism 2; 2-1 of a bounding box; a component housing 2-2; 2-3 of a limiting pulling part; 2-4 of a supporting spring; a side support structure 3; 3-1 of a fixing pin; a movable plate 3-2; 3-3 parts of a stabilizing foot; a deep compacting mechanism 4; a hydraulic cylinder 4-1; a movable frame 4-2; 4-3 of a tensile structure; 4-3-1 of a motor; 4-3-2 parts of a motor gear; 4-3-3 of a synchronous gear; 4-3-4 parts of a bidirectional threaded rod; 4-3-5 of a threaded sliding block; connecting a movable rod 4-3-6; pulling a rod 4-3-7; 4-3-8 parts of octahedral insection; extending the supplementary column 4-4; 4-5 of a special-shaped connecting plate; 4-6 of deep-pressing structure; 4-6-1 of a conical piece; a U-shaped movable part 4-6-2; 4-6-3 of a batten; 4-6-4 parts of a soil baffle plate; 4-6-5 of a gear; an outer layer compacting mechanism 5; 5-1 of a compaction column; the middle slide plate 5-2; connecting springs 5-3; 5-4 of a T-shaped connecting rod; an upper end fixing plate 5-5; 5-6 of a positioning screw; 5-7 of a cam; pressing a practical motor 5-8; and 5-9 motor fixing seats.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1 to 20, and a road deep compacting device includes a device main body frame 1, a binding mechanism 2, side supporting structures 3, deep compacting mechanisms 4, and outer compacting mechanisms 5, wherein the binding mechanism 2 is mounted on the device main body frame 1, the number of the side supporting structures 3 is two, the side supporting structures are movably mounted on two sides of the device main body frame 1, the deep compacting mechanisms 4 are mounted on the device main body frame 1, and the outer compacting mechanisms 5 are mounted on the device main body frame 1.
The second embodiment is as follows:
the following describes the present embodiment with reference to fig. 1 to 20, and the present embodiment further describes the first embodiment, where the device main body frame 1 includes a top layer mounting plate 1-1, a U-shaped limiting frame 1-2, and a limiting supplementary plate 1-3, the U-shaped limiting frame 1-2 is fixedly mounted on the top layer mounting plate 1-1, and the limiting supplementary plate 1-3 is fixedly mounted on the top layer mounting plate 1-1.
The third concrete implementation mode:
the following describes the present embodiment with reference to fig. 1-20, and the present embodiment further describes the second embodiment, wherein the binding mechanism 2 includes a binding frame 2-1, a component housing 2-2, a limiting pulling member 2-3, and a supporting spring 2-4, the component housing 2-2 is fixedly mounted on the binding frame 2-1, the limiting pulling member 2-3 is movably mounted on a through hole provided on the component housing 2-2, the supporting spring 2-4 is sleeved on the limiting pulling member 2-3, the supporting spring 2-4 is movably mounted in a through hole provided on the component housing 2-2, the limiting pulling member 2-3 is movably mounted on a groove provided on the U-shaped limiting frame 1-2, the binding frame 2-1 is slidably mounted on a groove provided on the U-shaped limiting frame 1-2, the bounding frame 2-1 is slidably mounted on a groove arranged on the limiting supplementary plate 1-3, the position of the bounding mechanism 2 is controlled by the limiting pulling piece 2-3, and the method is simple, convenient and effective.
The fourth concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 20, and the embodiment further describes the first embodiment, where the side support structure 3 includes a fixed leg 3-1, a movable plate 3-2, and a stable leg 3-3, the movable plate 3-2 is movably mounted on the fixed leg 3-1, the stable leg 3-3 is movably mounted on the movable plate 3-2, the movable plate 3-2 is unfolded, and the stable leg 3-3 is adjusted to contact with the ground, so that the device has better stability during operation.
The fifth concrete implementation mode:
the embodiment is described below with reference to fig. 1-20, and the embodiment will be further described, where the deep compacting mechanism 4 includes a hydraulic cylinder 4-1, a movable frame 4-2, a stretching structure 4-3, an extension supplement column 4-4, a special-shaped connecting plate 4-5, and a deep compacting structure 4-6, an output end of the hydraulic cylinder 4-1 is fixedly mounted on the movable frame 4-2, the stretching structure 4-3 is mounted on the movable frame 4-2, the extension supplement column 4-4 is fixedly mounted on the movable frame 4-2, another end of the extension supplement column 4-4 is fixedly mounted with the special-shaped connecting plate 4-5, the deep compacting structure 4-6 is fixedly mounted on the special-shaped connecting plate 4-5, and the hydraulic cylinder 4-1 is fixedly mounted on the U-shaped limiting frame 1-2, the movable frame 4-2 is slidably arranged on a groove arranged on the U-shaped limiting frame 1-2; the stretching structure 4-3 comprises a motor 4-3-1, a motor gear 4-3-2, a synchronous gear 4-3-3, a bidirectional threaded rod 4-3-4, a threaded slider 4-3-5, a connecting movable rod 4-3-6, a pulling rod 4-3-7 and an octahedral insection piece 4-3-8, the motor gear 4-3-2 is fixedly arranged at the output end of the motor 4-3-1, the motor gear 4-3-2 is meshed with the synchronous gear 4-3-3, the synchronous gear 4-3-3 is fixedly arranged on the bidirectional threaded rod 4-3-4, the bidirectional threaded rod 4-3-4 is in threaded connection with the threaded slider 4-3-5, the connecting movable rod 4-3-6 is movably arranged on the threaded slider 4-3-5, the other end of the connecting movable rod 4-3-6 is movably arranged on a pulling rod 4-3-7, an octahedral insection piece 4-3-8 is fixedly arranged on the pulling rod 4-3-7, a motor 4-3-1 is fixedly arranged on a groove arranged on a movable frame 4-2, a threaded slider 4-3-5 is slidably arranged on the groove arranged on the movable frame 4-2, a bidirectional threaded rod 4-3-4 is rotatably arranged in the groove arranged on the movable frame 4-2, the pulling rod 4-3-7 is slidably arranged on a through hole arranged on an extension supplement column 4-4, and the pulling rod 4-3-7 is slidably arranged on a through hole arranged on a special-shaped connecting plate 4-5; the deep pressing structure 4-6 comprises a conical piece 4-6-1, a U-shaped moving piece 4-6-2, a pressing plate strip 4-6-3, a soil baffle 4-6-4 and a gear 4-6-5, the pressing plate strip 4-6-3 is fixedly arranged on the gear 4-6-5, the gear 4-6-5 is rotatably arranged on a groove arranged on the U-shaped moving piece 4-6-2, the U-shaped moving piece 4-6-2 is slidably arranged on the conical piece 4-6-1, the soil baffle 4-6-4 is fixedly arranged on the U-shaped moving piece 4-6-2, the gear 4-6-5 is meshed with the octahedral insection piece 4-3-8, and the conical piece 4-6-1 is convenient for inserting the device into a base layer, the soil baffle 4-6-4 prevents soil from entering the device after the pressing plate strip 4-6-3 is unfolded, the U-shaped movable piece 4-6-2 has a certain sliding space on the conical piece 4-6-1, and the U-shaped movable piece starts to buffer to prevent the deep pressing structure 4-6 from being damaged.
The sixth specific implementation mode:
the embodiment is described below with reference to fig. 1-20, and the second embodiment is further described in the present embodiment, where the outer layer compacting mechanism 5 includes a compacting column 5-1, an intermediate slider plate 5-2, a connecting spring 5-3, a T-shaped connecting rod 5-4, an upper end fixing plate 5-5, a positioning screw 5-6, a cam 5-7, a compacting motor 5-8, and a motor fixing seat 5-9, the compacting column 5-1 is fixedly mounted on the intermediate slider plate 5-2, the T-shaped connecting rod 5-4 is slidably mounted on a through hole provided on the upper end fixing plate 5-5, the connecting spring 5-3 is fixedly mounted on the intermediate slider plate 5-2, the other end of the connecting spring 5-3 is fixedly mounted on the upper end fixing plate 5-5, a positioning screw 5-6 is in threaded connection with an upper end fixing plate 5-5, a motor fixing seat 5-9 is fixedly arranged on the upper end fixing plate 5-5, a compaction motor 5-8 is fixedly arranged on the motor fixing seat 5-9, a cam 5-7 is fixedly arranged on the output end of the compaction motor 5-8, the positioning screw 5-6 is in threaded connection with a limit supplement plate 1-3, the upper end fixing plate 5-5 is slidably arranged on a groove arranged on the limit supplement plate 1-3, an intermediate slide block plate 5-2 is slidably arranged on a groove arranged on the limit supplement plate 1-3, the upper end fixing plate 5-5 is slidably arranged on a groove arranged on a U-shaped limiting frame 1-2, the intermediate slide block plate 5-2 is slidably arranged on a groove arranged on the U-shaped limiting frame 1-2, the connecting spring 5-3 is used as the power for compacting the compaction column 5-1, so that the compaction operation is effectively carried out, and the phenomenon that secondary filling is needed because the compaction force is too large to cause pit extrusion is also prevented.
The invention relates to a road deep compaction device, which has the working principle that:
the limiting pulling part 2-3 is pulled to enable the limiting pulling part 2-3 to be separated from a groove formed in the U-shaped limiting frame 1-2, the bounding frame 2-1 is moved downwards, the movable plate 3-2 is extruded and closed by the bounding frame 2-1, then the position is fixed through the limiting pulling part 2-3 and the groove below the U-shaped limiting frame 1-2, the supporting spring 2-4 plays a role in supporting the limiting pulling part 2-3, the side supporting structure 3 is closed through the bounding frame 2-1, and the device is convenient to shrink and move.
Aligning the deep compaction mechanism 4 to the repaired position, starting the hydraulic cylinder 4-1, pushing the lower component to move downwards by the hydraulic cylinder 4-1, inserting the deep compaction structure 4-6 into the base layer, starting the motor 4-3-1 at the moment, driving the synchronous gear 4-3-3 to rotate by the motor 4-3-1 through the motor gear 4-3-2, so as to rotate the bidirectional threaded rod 4-3-4, further driving the threaded sliders 4-3-5 at the two sides to move, driving the threaded sliders 4-3-5 to move towards the two sides, pulling the pulling rod 4-3-7 through connecting the movable rod 4-3-6, driving the octahedral insection piece 4-3-8 to move upwards, driving the gear 4-6-5 to rotate by the octahedral insection piece 4-3-8 to move upwards, the gear 4-6-5 drives the batten 4-6-3 to be unfolded by 90 degrees, the sand around is extruded to be compacted, after the operation is finished, the batten 4-6-3 is contracted, the hydraulic cylinder 4-1 is contracted again, the deep-pressing structure 4-6 is lifted, the threaded slide block 4-3-5 is in threaded connection with the bidirectional threaded rod 4-3-4, the threaded slide block 4-3-5 is slowly moved towards two sides, the pulling rod 4-3-7 drives the octahedral insection piece 4-3-8 to slowly move upwards, the octahedral insection piece 4-3-8 enables the batten 4-6-3 to be unfolded slowly through the gear 4-6-5, and the overlarge output power of the motor 4-3-1 is avoided, the deep-pressing structure 4-6 is bent or broken due to the fact that the pressing plate strips 4-6-3 are unfolded too fast, power output is slowed down, the extrusion effect is effectively achieved, and meanwhile parts of the device are protected.
Filling sandy soil in a maintenance place, aligning an outer layer compacting mechanism 5 with the maintenance place by a moving device, adjusting the distance between the outer layer compacting mechanism 5 and the maintenance place by a positioning screw 5-6, starting a practical motor 5-8, rotating a cam 5-7 by the compacting motor 5-8, shifting a T-shaped connecting rod 5-4 upwards to drive a middle slide block plate 5-2 to extrude a connecting spring 5-3, when the cam 5-7 is separated from the T-shaped connecting rod 5-4, supporting the middle slide block plate 5-2 by the connecting spring 5-3 to push a compacting column 5-1 downwards so as to perform compacting operation on the filled sandy soil, wherein the filling adopts layer-by-layer filling, the position is adjusted by the positioning screw 5-6, and each layer is compacted by the outer layer compacting mechanism 5.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.