CN110774335A - Rubber tube traction and tube cutting integrated machine - Google Patents
Rubber tube traction and tube cutting integrated machine Download PDFInfo
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- CN110774335A CN110774335A CN201910922556.9A CN201910922556A CN110774335A CN 110774335 A CN110774335 A CN 110774335A CN 201910922556 A CN201910922556 A CN 201910922556A CN 110774335 A CN110774335 A CN 110774335A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000009826 distribution Methods 0.000 claims abstract description 16
- 230000033001 locomotion Effects 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 8
- 230000001174 ascending effect Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
- B26D1/29—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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Abstract
The invention discloses a rubber tube traction and tube cutting integrated machine which comprises a base, a traction mechanism, a tube cutting mechanism, a distribution box and a touch screen, wherein the traction mechanism, the tube cutting mechanism, the distribution box and the touch screen are arranged on the base, the touch screen is electrically connected with the distribution box, and a rubber tube enters from one side of the traction mechanism, is drawn out from the other side of the traction mechanism and is automatically cut through the tube cutting mechanism. The invention realizes the regulation of the traction speed of the rubber tube, and is suitable for the traction of rubber tubes of different types by regulating the clearance of the traction assembly; and can realize the automatic pipe cutting of the rubber pipe.
Description
Technical Field
The invention belongs to the technical field of rubber pipe processing and production, and particularly relates to a rubber pipe traction and pipe cutting integrated machine.
Background
The rubber tube pulls and cuts the process and is the indispensable process in the rubber tube production field, and in the production process now, the rubber tube is pull and is cuted and can not integrate, need control the length that the speed that the rubber tube was pull and was cuted respectively according to the actual production needs, has caused a large amount of manpower and materials extravagant, and because the rubber tube pulls and cuts can not integrate and the rubber tube pulls and the mechanical structure problem of cuting leads to the length that the rubber tube cut uneven, and the pulling speed is unstable, causes a large amount of waste products.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the rubber tube traction and cutting integrated machine, which realizes the integration of the traction and the cutting of the rubber tube, realizes the automatic control, can adjust the traction speed of the rubber tube, can adjust the gap of the traction assembly, and is suitable for the traction and the cutting of the rubber tubes of different models.
In order to solve the technical problems, the invention adopts the technical scheme that:
rubber tube pulls surely pipe all-in-one, including the base, install drive mechanism, pipe cutting mechanism, block terminal and touch-sensitive screen on the base, the touch-sensitive screen is connected with the block terminal electricity, and the rubber tube gets into by drive mechanism one side, the opposite side draws out to through pipe cutting mechanism automatic cutout.
Furthermore, the traction mechanism comprises a lower box body, an upper box body, a transmission mechanism assembly and a lifter, wherein the transmission mechanism assembly is installed in the upper box body, the lifter is installed on the upper portion of the upper box body, the lifter is driven by a lifting motor, a speed reducing motor is arranged in the lower box body, the transmission mechanism assembly is respectively linked with the lifter and the speed reducing motor, and the lifting motor and the speed reducing motor are both electrically connected with the distribution box.
Furthermore, the transmission mechanism assembly comprises a traction assembly, a traction power mechanism, an up-down adjusting mechanism and an up-down linear motion guide mechanism; the traction assembly comprises an upper multi-wedge belt assembly and a lower multi-wedge belt assembly, and the rubber hose is positioned between the upper multi-wedge belt assembly and the lower multi-wedge belt assembly; the traction power mechanism comprises a steering box, and the steering box is linked with the speed reducing motor and the traction assembly respectively; the upper and lower linear motion guide mechanism is fixedly arranged on the upper box body, and the traction assembly is connected with the upper and lower linear motion guide mechanism.
Furthermore, the upper multi-wedge belt assembly and the lower multi-wedge belt assembly are identical in structure, are respectively connected with the upper linear motion guide mechanism and the lower linear motion guide mechanism, respectively comprise a multi-wedge belt, a multi-wedge belt pulley, a front side plate and a rear side plate, the front side plate and the rear side plate are fixedly connected, and the rotation of the multi-wedge belt pulley drives the movement of the multi-wedge belt.
Furthermore, traction power unit includes and turns to case and lower case that turns to, goes up to turn to the case and turns to the case with lower and install on the steering spindle, and the steering spindle is connected with gear motor's output shaft, goes up to turn to the case and is connected with last polywedge bet subassembly linkage, turns to the case and is connected with polywedge bet subassembly linkage down, gear motor drives and turns to the case and drive polywedge bet band pulley rotation down.
Further, the up-down adjusting mechanism comprises a hand wheel, a hand wheel output shaft and a lead screw, the hand wheel output shaft is fixedly connected with a rear side plate of the lower poly-V-belt assembly, the lead screw is fixedly connected with a rear side plate of the upper poly-V-belt assembly, and the upper end of the lead screw is connected with the lifter; the ascending or descending of the lifter drives the upper multi-wedge-band component to ascend or descend through the lead screw, and the rotation of the hand wheel drives the lower multi-wedge-band component to ascend or descend through the hand wheel output shaft.
Furthermore, the up-and-down linear motion guide mechanism comprises an upright post and a guide block, wherein the upper end and the lower end of the upright post are fixed on the upper box body, the guide block is sleeved on the upright post, and the guide block is fixedly connected with the rear side plates of the upper multi-wedge belt assembly and the lower multi-wedge belt assembly.
Further, the pipe cutting mechanism comprises a cutter base, a motor box fixedly arranged on the cutter base, a servo motor arranged in the motor box, a cutter protective cover fixedly arranged between the traction mechanism and the motor box, a cutter arranged in the cutter protective cover and a cutter frame; the servo motor is electrically connected with the distribution box, the output end of the servo motor is connected with the cutter frame, the cutter frame is driven to rotate around the shaft, and the cutter is fixedly installed on the cutter frame.
Furthermore, a rubber tube guide cylinder used for guiding the rubber tube to the position of the tube cutting mechanism is arranged between the traction mechanism and the tube cutting mechanism, the rubber tube guide cylinder comprises a right guide cylinder and a left guide cylinder, the right guide cylinder and the left guide cylinder penetrate through the cutter protective cover and are positioned on one side of the cutter, and a gap used for the cutter to rotate and shear the rubber tube is formed between the right guide cylinder and the left guide cylinder.
Furthermore, the hose traction and pipe cutting integrated machine further comprises a right guide frame assembly used for guiding the hose to enter the traction mechanism.
Compared with the prior art, the invention has the advantages that:
1. the traction and shearing actions of the rubber tubes are integrated, so that the equipment can accurately shear the rubber tubes with different lengths according to actual production requirements, the quality of products is guaranteed, and the equipment is suitable for the production of various rubber tube products;
2. the device can be applied to the traction of rubber pipes with different diameters by adjusting the gap between the two poly-wedge belts;
3. by integrating traction and pipe cutting in one device, the cost of an enterprise is reduced, and the production efficiency is increased;
the equipment has the characteristics of integration, small volume, simple debugging and humanized operation
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive labor.
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a first schematic view of the internal structure of the present invention (front door panel with hidden drawing mechanism in front view);
FIG. 3 is a second schematic view of the internal structure of the present invention (back view direction, rear door panel with hidden pulling mechanism);
FIG. 4 is a schematic view of the traction mechanism of the present invention;
FIG. 5 is a first schematic structural view (front view direction) of the transmission mechanism assembly of the present invention;
FIG. 5a is a partial cross-sectional view of FIG. 5;
FIG. 6 is a second schematic structural view (rear view) of the transmission assembly of the present invention;
FIG. 7 is a first schematic view (front view) of the lower multi-wedge assembly of the present invention;
FIG. 8 is a second schematic structural view (rear view orientation) of the lower multi-wedge belt assembly of the present invention;
FIG. 8a is a schematic view of the internal structural connection assembly of the towing assembly of the present invention (hidden front fender);
FIG. 9 is a partial structural view of the pipe cutting mechanism of the present invention (hiding the front plate of the motor case, the cutter shield);
FIG. 9a is a top view of FIG. 9;
FIG. 10 is a partial schematic structural view of a pipe cutting mechanism according to the present invention;
fig. 11 is a schematic structural view of the right guide frame assembly of the present invention.
In the figure, 1, a base; 2. a traction mechanism; 3. a pipe cutting mechanism; 4. a distribution box; 5. a touch screen; 7. a traction assembly; 8. a traction power mechanism; 10. a guide mechanism for up-and-down linear motion; 11. a column; 12. a guide block; 13. a rubber tube guide cylinder; 14. a right guide frame assembly;
21. a lower box body; 22. an upper box body; 23. a reduction motor; 24. an elevator; 25. a lifting motor; 220. a top plate of the upper box body;
30. a cutter base; 31. a motor case; 32. a servo motor; 33. a cutter shield; 34. a cutter; 35. a cutter frame; 36. a motor mounting plate;
70. an upper multi-wedge belt assembly; 71. a lower multi-wedge belt assembly; 72. a V-ribbed belt; 73. a poly-v-belt pulley; 74. a front side plate; 75. a rear side plate; 76. a screw; 77. a deep groove ball bearing; 78. adjusting the bolt; 79. a poly-wedge tugboat;
730. a drive shaft; 731. a driven shaft;
80. an upper steering box; 81. a lower steering box; 82. a steering shaft; 83. a coupling;
90. a hand wheel; 91. a hand wheel output shaft; 92. a lead screw; 93. a square nut;
130. fixing a bracket; 131. a movable support; 132. slender waist stick; 133. a guide bar; 134. a guide rod fixing seat; 135. a star-shaped handle A; 136. a star-shaped handle B; 137. screwing the nut left and right; 138. and (4) a left-right stud.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments.
As shown in fig. 1, the hose traction and pipe cutting integrated machine comprises a base 1, a traction mechanism 2 installed on the base 1, a pipe cutting mechanism 3, a distribution box 4 and a touch screen 5, wherein the touch screen 5 is electrically connected with the distribution box 4, and a hose enters from one side of the traction mechanism 2 and is drawn out from the other side of the traction mechanism and is automatically cut through the pipe cutting mechanism 3.
Firstly, the traction mechanism is introduced as follows:
as shown in fig. 2 and 3, the traction mechanism includes a lower casing 21, an upper casing 22, a transmission mechanism assembly installed in the upper casing 22, and a lifter 24 installed at an upper portion of the upper casing 22. The elevator 24 is driven by an elevator motor 25, a speed reducing motor 23 is arranged in the lower box body 21, the transmission mechanism assembly is linked with the elevator 24 and the speed reducing motor 23 respectively, and the elevator motor 25 and the speed reducing motor 23 are both electrically connected with the distribution box 4. The transmission mechanism assembly is driven by the speed reducing motor 23 to rotate and pull the rubber tubes to move, and driven by the lifter 24, the transmission mechanism assembly is adjusted up and down to be suitable for the rubber tubes of different models, and how the transmission mechanism assembly is suitable for the rubber tubes of different models will be described below.
As shown in fig. 2 and 4, the transmission mechanism assembly includes a traction assembly 7, a traction power mechanism 8, an up-down adjustment mechanism, and an up-down linear motion guide mechanism 10. The structures of the parts are respectively described as follows:
as a preferred embodiment, the tow assembly 7 includes an upper v-ribbed belt assembly 70 and a lower v-ribbed belt assembly 71 with hose positioned between the upper v-ribbed belt assembly 70 and the lower v-ribbed belt assembly 71. The traction power mechanism 8 comprises a steering box which is linked with the speed reducing motor 23 and the traction assembly 7 respectively. The up-and-down linear motion guide mechanism 10 is fixedly arranged on the upper box body 22, and the traction assembly 7 is connected with the up-and-down linear motion guide mechanism 10.
In addition, the lower box body 21 and the upper box body 22 are respectively provided with a door plate, a side plate of the lower box body 21 is provided with a vent hole, and the door plate of the upper box body 22 is provided with a vent net for heat dissipation of the operation of a motor and other devices in the box body.
As a preferred embodiment, the upper and lower v-ribbed belt assemblies 70 and 71 have the same structure and are respectively connected to the vertical linear motion guide mechanism 10, and as shown in fig. 5, 6, 7, 8 and 8a, the following v-ribbed belt assembly 71 is exemplified and includes a v-ribbed belt 72, two v-ribbed belt pulleys 73, a front side plate 74 and a rear side plate 75. The front side plate 74 and the rear side plate 75 are fixedly connected through a screw 76, a retainer ring is arranged at the fixing position of the screw 76, and the rotation of the two V-belt pulleys 73 drives the V-belt 72 to move. As shown in fig. 5a and 8a, the v-ribbed belt pulley connected to the steering box is a driving pulley, the other v-ribbed belt pulley is a driven pulley, the driving pulley is driven by the driving shaft 730 to rotate, and the driven pulley is driven by the driven shaft 731 to rotate; the driving wheel is connected with the driving shaft thereof, and the driven wheel is connected with the driven shaft thereof through a deep groove ball bearing 77. In addition, an adjusting screw 78 can be connected to the driven shaft 731, and the tension of the v-ribbed belt 72 can be adjusted by the adjusting screw 78. Four V-belt tugs 79 can also be arranged on one side participating in transmission, so that the stability of V-belt transmission is improved.
As a preferred embodiment, as shown in fig. 4 to 8, the traction power mechanism 8 includes an upper steering box 80 and a lower steering box 81, the steering box is of a conventional structure, the upper steering box 80 and the lower steering box 81 are mounted on a steering shaft 82, the steering shaft 82 is a spline shaft, the steering shaft 82 is connected to an output shaft of the reduction motor 23 through a coupling 83, the upper steering box 80 is linked to the upper v-ribbed belt assembly 70, the lower steering box 81 is linked to the lower v-ribbed belt assembly 71, and the reduction motor 23 drives the upper steering box 80 and the lower steering box 81 to rotate the v-ribbed belt pulley 73.
The output end of the lower steering box 81 is connected with one of the poly-v-belt pulleys 73 (driving wheel), the driving of the speed reducing motor 23 drives the steering shaft 82 to rotate, so as to drive the upper steering box 80 and the lower steering box 81 which are arranged on the steering shaft 82 to rotate, the upper steering box 80 drives the poly-v-belt pulley of the upper poly-v-belt assembly 70 to rotate, so as to drive the poly-v-belt of the upper poly-v-belt assembly 70 to horizontally move; the lower steering box 81 drives the v-ribbed belt pulley of the lower v-ribbed belt assembly 71 to rotate, and further drives the v-ribbed belt of the lower v-ribbed belt assembly 71 to horizontally move.
Since the upper steering box 80 and the lower steering box 81 rotate at the same speed, the V-belts of the upper V-belt assembly 70 and the lower V-belt assembly 71 move synchronously to drive the movement traction of the rubber hoses.
As a preferred embodiment, as shown in fig. 4 and 6, the up-down adjustment mechanism includes a hand wheel 90, a hand wheel output shaft 91, and a lead screw 92. The hand wheel output shaft 91 is fixedly connected with the rear side plate 75 of the lower poly v-belt assembly 71, (the connection mode can be understood by combining fig. 8, the hand wheel output shaft 91 is in threaded connection with a square nut 93, the square nut 93 is fixed on the rear side plate 75 through a screw, the lower end of the hand wheel 90 is installed on the bottom plate of the upper box body 22, the height of the lower poly v-belt assembly 71 can be adjusted by rotating the hand wheel 90, the lead screw 92 is fixedly connected with the rear side plate of the upper poly v-belt assembly 70, the upper end of the lead screw 92 is connected with the elevator 24, wherein the elevator 24 is driven by the elevator motor 25 to operate, a protective cover is arranged outside the elevator 24 and installed on the top plate 220 of the upper box body, and the elevator protective cover in fig..
The output shaft of elevator motor 25 passes through the shaft coupling and is connected with lift 24's pivot, and lift 24 can directly adopt current structure, as long as can realize the lift of lead screw 92 can, not this application design point, and the no longer repeated description here.
The ascending or descending of the elevator 24 drives the ascending or descending of the upper multi-wedge belt assembly 70 through the lead screw 92, and the rotation of the hand wheel 90 drives the ascending or descending of the lower multi-wedge belt assembly 71 through the hand wheel output shaft 91. In this way, a gap between the upper V-belt assembly 70 and the lower V-belt assembly 71 is achieved to make it suitable for the pulling of different types of hoses.
As a preferred embodiment, as shown in fig. 4, 5a and 6, the up-and-down linear motion guide mechanism 10, which provides a guide function for the up-and-down motion of the up-and-down multi-wedge belt assembly, comprises a vertical column 11 fixed to the upper case 22 at the upper and lower ends thereof, and a guide block 12 sleeved on the vertical column 11. As shown in fig. 8, the guide block 12 is fixedly attached to the rear side plates 75 of the upper and lower v-ribbed belt assemblies 70, 71.
Secondly, the pipe cutting mechanism is introduced as follows:
as shown in fig. 1, 9a and 10, the pipe cutting mechanism 3 includes a cutter base 30, a motor box 31 fixedly mounted on the cutter base 30, a servo motor 32 mounted in the motor box 31, a cutter guard 33 fixedly mounted between the traction mechanism 2 and the motor box 31, a cutter 34 mounted in the cutter guard 33, and a cutter holder 35. Motor case 31 one side sets up motor mounting panel 36, and servo motor 32 fixed mounting is on motor mounting panel 36, and motor mounting panel 36 is connected with cutter protection casing 33, forms and holds cutter 34 and be suitable for the rotatory space of cutter 34.
The servo motor 32 is electrically connected with the distribution box 4 and is powered and controlled by the distribution box, the output end of the servo motor 32 is connected with the cutter frame 35, the cutter frame 35 is a circular cutter frame, and the cutter frame 35 is driven to rotate around a shaft under the rotation of the output shaft of the servo motor 32 so as to drive the cutter 34 fixedly installed on the cutter frame 35 to rotate.
In a preferred embodiment, a hose guide cylinder 13 for guiding the hose to the position of the pipe cutting mechanism 3 is provided between the traction mechanism 2 and the pipe cutting mechanism 3, and the hose guide cylinder 13 is located on one side of the cutter 34. The hose guide cylinder 13 comprises a right guide cylinder 130 and a left guide cylinder 131, and the right guide cylinder 130 and the left guide cylinder 131 penetrate through the cutter protection cover 33 and are fixedly installed through a hose guide seat 132. And a gap 133 for the cutter 34 to rotate and shear the rubber tube is arranged between the right guide cylinder 130 and the left guide cylinder 131. Therefore, the hose guide cylinder 13 guides the hose to the position of the cutter 34, when the servo motor 32 rotates, the cutter 34 rotates to cut the hose, and the length of the hose can be adjusted by controlling the rotating speed.
In a preferred embodiment, the hose drawing and pipe cutting integrated machine further comprises a right guide frame assembly 14 for guiding the hose into the drawing mechanism 2. As shown in fig. 11, the device includes a fixed bracket 130, a movable bracket 131, two sets of slender rods 132, two guide rods 133, and a guide rod fixing seat 134. The movable bracket 131 is arranged at the upper part of the fixed bracket 130 and can be adjusted in height through a star-shaped handle A135; two groups of slender rods 132 are mounted on the guide rod fixing seat 134, two guide rods 133 are arranged on the outer side of the slender rods 132 in parallel, the guide rods 133 are mounted on the guide rod fixing seat 134 through left and right screw nuts 137 and left and right screw columns 138, and the distance is adjusted through a star-shaped handle B136. In actual operation, the right guide frame assembly 14 is located within a housing.
Third, implement the application
In a preferred embodiment of the present invention, the traction unit uses a servo motor of brand AB and a speed reducer of famston, and the servo motor power is: 2.1KW, output torque: 8.25Nm, reduction gear ratio of the reducer is 10. The distance between the belts is adjusted by the traction part through an elevator, the maximum lifting height is 100mm, and the lifting motor is 0.37 kW. The servo motor of the AB brand that the cutting part used, servo motor power is: 2.1KW, output torque: 8.25 Nm.
An electric control part: an alternating current 3-phase 5-wire system power supply is adopted, and the speed of the motor is controlled in a variable frequency mode. Equipment parameters: power supply: AC 400V50/60 HZ; controlling a power supply: DC 24V; maximum input power: 6.5 KW; maximum current: 18A. The control system adopts AB brand CompactLogix5370 series PLC for logic control and is provided with an Ethernet/IP interface. The traction belt speed and cutter ring-cutting were precisely controlled using an AB brand Kinetix350 series servo system.
Manual control mode:
when the mode selection knob on the equipment operation box is arranged at a manual position, each part of mechanism can be independently operated by using a manual key in a manual picture of the touch screen. When the manual control is carried out, the manual key is used in the touch screen to independently control the traction part and the cutting part to independently act.
An automatic control mode:
when a mode selection knob on the equipment operation box is arranged at an automatic position and a traction starting button is pressed down, a traction servo motor rotates according to the speed input by the touch screen, and a stop button is pressed down to stop the rotation of the traction motor. When a cutting start button is pressed down, a cutter servo motor firstly executes the return to the original point, then the cutting length set on the button touch screen is pressed down, circular cutting is carried out, and the cutting is stopped by pressing a stop button.
The traction range is as follows: the range of the traction rubber tube and the axis of the tractor is as follows: phi 6-40 mm.
With respect to the lifting of the upper multi-wedge assembly: the upper belt (i.e. the poly V-belt) is provided with an NOVO electronic ruler for displaying the clearance between the upper belt and the lower belt, and when a lifting button or a descending button of the operation box is pressed, the lifting motor rotates forwards or backwards to drive the screw rod to rotate, so that the upper belt is lifted or descended. When the reset button is pressed, the tractor records the current height of the upper belt, and when the open/close knob is rotated to the close position, the upper belt automatically descends to the height recorded by pressing the reset button. When the open/knob is rotated to the open position, the upper strap automatically rises to a height of 90-100 mm.
When the traction mechanism of the rubber tube traction and pipe cutting integrated machine is operated, the operation is carried out according to the following sequence.
1. The front door is opened, the distance between the upper belt and the lower belt (namely the V-ribbed belt) is adjusted, and a rubber tube or an axis to be pulled is placed between the upper belt pulley and the lower belt pulley.
2. The hand wheel on the left side of the cutting part is rotated to adjust the position of the cutter, so that the inclined plane at the right end of the rubber tube guide cylinder is inserted into the middle of the upper belt and the lower belt, and then the locking handle is rotated to fix the cutting part.
3. And inputting parameters such as the speed of the traction belt, the cutting length, the length compensation and the like into the touch screen.
4. And closing the safety door, rotating the opening and closing knob to a closing position, pressing the rubber tube by the upper belt and the lower belt, and pressing the starting button to operate the pipe cutting machine.
5. And after the delivery of the rubber tube or the axis is finished, pressing a stop button, and stopping the tractor.
6. When the emergency stop is pressed down, the safety shield is opened or the visual camera alarms, the equipment alarms and stops.
The machine is provided with an emergency stop button and a safety door switch, when the emergency stop button is pressed down or the safety door is opened, the machine stops running, and the upper belt can be automatically lifted.
When the rubber tube traction and pipe cutting integrated machine is installed, the rubber tube traction and pipe cutting integrated machine needs to be adjusted and installed according to the position of a production line. After the rubber tube traction and tube cutting integrated machine is in place, the four adjusting feet are horizontally placed, and the height of the four adjusting feet is adjusted if the ground is uneven. And (4) fixing by using an M12x100 expansion bolt, and forming a bottom hole according to the position of the bottom hole of the equipment.
It is understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art should understand that they can make various changes, modifications, additions and substitutions within the spirit and scope of the present invention.
Claims (10)
1. The rubber tube traction and tube cutting integrated machine is characterized by comprising a base, a traction mechanism, a tube cutting mechanism, a distribution box and a touch screen, wherein the traction mechanism, the tube cutting mechanism, the distribution box and the touch screen are arranged on the base, the touch screen is electrically connected with the distribution box, and a rubber tube enters from one side of the traction mechanism and is drawn out from the other side of the traction mechanism and is automatically cut through the tube cutting mechanism.
2. The hose traction and pipe cutting integrated machine according to claim 1, characterized in that: the traction mechanism comprises a lower box body, an upper box body, a transmission mechanism assembly and a lifter, wherein the transmission mechanism assembly is installed in the upper box body, the lifter is installed on the upper portion of the upper box body, the lifter is driven by a lifting motor, a speed reducing motor is arranged in the lower box body, the transmission mechanism assembly is respectively linked with the lifter and the speed reducing motor, and the lifting motor and the speed reducing motor are both electrically connected with a distribution box.
3. The hose traction and pipe cutting integrated machine according to claim 2, characterized in that: the transmission mechanism assembly comprises a traction assembly, a traction power mechanism, an up-down adjusting mechanism and an up-down linear motion guide mechanism; the traction assembly comprises an upper multi-wedge belt assembly and a lower multi-wedge belt assembly, and the rubber hose is positioned between the upper multi-wedge belt assembly and the lower multi-wedge belt assembly; the traction power mechanism comprises a steering box, and the steering box is linked with the speed reducing motor and the traction assembly respectively; the upper and lower linear motion guide mechanism is fixedly arranged on the upper box body, and the traction assembly is connected with the upper and lower linear motion guide mechanism.
4. The hose traction and pipe cutting integrated machine according to claim 3, characterized in that: the upper multi-wedge belt assembly and the lower multi-wedge belt assembly are identical in structure, are respectively connected with the upper linear motion guide mechanism and the lower linear motion guide mechanism, respectively comprise a multi-wedge belt, a multi-wedge belt pulley, a front side plate and a rear side plate, the front side plate and the rear side plate are fixedly connected, and the rotation of the multi-wedge belt pulley drives the multi-wedge belt to move.
5. The hose traction and pipe cutting integrated machine according to claim 4, characterized in that: traction power unit includes and turns to case and lower case that turns to, turns to the case and installs on the steering spindle with lower case, steering spindle and gear motor's output shaft, turns to the case and is connected with last polywedge bet subassembly linkage on, turns to the case and is connected with polywedge bet subassembly linkage down, gear motor drives and turns to the case and drive polywedge bet band pulley rotation down.
6. The hose traction and pipe cutting integrated machine according to claim 4, characterized in that: the upper and lower adjusting mechanism comprises a hand wheel, a hand wheel output shaft and a lead screw, the hand wheel output shaft is fixedly connected with a rear side plate of the lower multi-wedge belt assembly, the lead screw is fixedly connected with a rear side plate of the upper multi-wedge belt assembly, and the upper end of the lead screw is connected with the lifter; the ascending or descending of the lifter drives the upper multi-wedge-band component to ascend or descend through the lead screw, and the rotation of the hand wheel drives the lower multi-wedge-band component to ascend or descend through the hand wheel output shaft.
7. The hose traction and pipe cutting integrated machine according to claim 4, characterized in that: the upper and lower linear motion guide mechanism comprises an upright post and a guide block, wherein the upper end and the lower end of the upright post are fixed on the upper box body, the guide block is sleeved on the upright post, and the guide block is fixedly connected with rear side plates of the upper multi-wedge belt assembly and the lower multi-wedge belt assembly.
8. The hose traction and pipe cutting integrated machine according to any one of claims 1-7, wherein: the pipe cutting mechanism comprises a cutter base, a motor box fixedly arranged on the cutter base, a servo motor arranged in the motor box, a cutter protective cover fixedly arranged between the traction mechanism and the motor box, a cutter arranged in the cutter protective cover and a cutter frame; the servo motor is electrically connected with the distribution box, the output end of the servo motor is connected with the cutter frame, the cutter frame is driven to rotate around the shaft, and the cutter is fixedly installed on the cutter frame.
9. The hose traction and pipe cutting integrated machine according to claim 8, characterized in that: and a rubber tube guide cylinder used for guiding the rubber tube to the position of the tube cutting mechanism is arranged between the traction mechanism and the tube cutting mechanism, the rubber tube guide cylinder comprises a right guide cylinder and a left guide cylinder, the right guide cylinder and the left guide cylinder penetrate through the cutter protective cover and are positioned on one side of the cutter, and a gap used for the cutter to rotate to cut the rubber tube is formed between the right guide cylinder and the left guide cylinder.
10. The hose traction and pipe cutting integrated machine according to any one of claims 1-7, wherein: the hose traction and pipe cutting integrated machine further comprises a right guide frame assembly used for guiding the hose to enter the traction mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910922556.9A CN110774335A (en) | 2019-09-27 | 2019-09-27 | Rubber tube traction and tube cutting integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910922556.9A CN110774335A (en) | 2019-09-27 | 2019-09-27 | Rubber tube traction and tube cutting integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110774335A true CN110774335A (en) | 2020-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910922556.9A Withdrawn CN110774335A (en) | 2019-09-27 | 2019-09-27 | Rubber tube traction and tube cutting integrated machine |
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| Country | Link |
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| CN (1) | CN110774335A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115922412A (en) * | 2022-11-29 | 2023-04-07 | 江苏谷登重型机械装备科技有限公司 | Traction device of automatic pipe cutting machine |
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Application publication date: 20200211 |