CN110763315A - Welding rod head recovery device and assembly - Google Patents
Welding rod head recovery device and assembly Download PDFInfo
- Publication number
- CN110763315A CN110763315A CN201910945986.2A CN201910945986A CN110763315A CN 110763315 A CN110763315 A CN 110763315A CN 201910945986 A CN201910945986 A CN 201910945986A CN 110763315 A CN110763315 A CN 110763315A
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- Prior art keywords
- welding rod
- electrode
- head
- recycling apparatus
- weighing
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention relates to a welding rod head recovery device, which comprises: the recovery cylinder body forms an accommodating space of the welding rod head; the lower part of the welding rod head inlet part is provided with a welding rod head outlet communicated with the accommodating space; and a processing unit having a counting portion for counting the number of electrode heads passing through the electrode head inlet portion. The present invention also relates to a welding rod recovery device assembly comprising: at least two recovery devices are arranged side by side in a connecting manner. Of the two recovery devices, the electrode head outlet of one recovery device is adapted to receive an electrode head of a first diameter and the electrode head outlet of the other recovery device is adapted to receive an electrode head of a second diameter, wherein the first diameter is larger than the second diameter.
Description
Technical Field
Embodiments of the present invention relate to the recovery of a welding rod head, and more particularly, to a welding rod head recovery apparatus and a welding rod head recovery apparatus assembly.
Background
Engineering construction sites of thermal power, nuclear power and the like have high requirements on safety and civilized construction, in order to avoid random discarding and high-altitude falling of a welding rod head, the welding rod head needs to be timely recovered in the construction process, and the conventional means at present is to perform manual counting and rough weighing in the links of site supervision and inspection and recovery.
The existing assessment mode only focuses on the welding completion quantity of welders, teams and departments and does not assess the welding rod deposition rate (consumption), and the assessment mode is adverse to the effective recovery of a welding rod head, does not realize fine management and is adverse to the reduction of the engineering construction cost.
Disclosure of Invention
In order to solve at least one of the above technical problems, the present invention proposes the following technical solutions.
According to an aspect of an embodiment of the present invention, there is provided an electrode head recovery apparatus including:
the recovery cylinder body forms an accommodating space of the welding rod head;
the lower part of the welding rod head inlet part is provided with a welding rod head outlet communicated with the accommodating space; and
a processing unit having a counting portion for counting the number of electrode heads passing through the electrode head inlet portion.
Optionally, the recovery unit further comprises a cover body arranged on the barrel body, and the cover body is provided with the welding rod head inlet part.
Optionally, at least an upper portion of the electrode head inlet portion has a funnel shape.
Optionally, the inlet of the electrode head is in the shape of a funnel with a large upper part and a small lower part, and the lower part of the funnel forms the outlet of the electrode head.
Optionally, the cross section of the cylinder is circular; and the inlet part of the welding rod head is a conical body extending from the cover body to the inside of the accommodating space.
Optionally, the cross section of the cylinder is rectangular; the welding rod head inlet part comprises an inclined surface extending towards the inner part of the accommodating space in an inclined mode, and an outlet of the welding rod head is formed between the tail end of the inclined surface and the side wall of the barrel.
Optionally, the electrode head outlet is formed between the end of the inclined surface and a side wall of the barrel as a short side.
Optionally, the counting part includes a sensor disposed near the outlet of the electrode head.
Optionally, the processing unit further includes a count display part for displaying the number of the electrode heads acquired by the count part.
Optionally, the processing unit further includes a sound emitting portion for notifying the number of the electrode tips acquired by the counting portion.
Optionally, the recovery device further includes a cover body disposed on the cylinder, and the welding head inlet portion is disposed on the cover body.
Optionally, one side of the cover body is pivotally connected to the cylinder body, and the other side of the cover body is connected to the cylinder body in a snap-fit manner; or the cover body is connected to the barrel body in a threaded fit manner; or the cover body is in snap-fit connection fit to the barrel body in the axial direction.
Optionally, the recovery device further comprises a weighing part and a display part, the weighing part is arranged at the bottom of the barrel body and integrated with the barrel body, the weighing part is used for weighing the weight of the welding rod head in the current accommodating space, and the display part displays the total weight of the welding rod head accommodated in the current accommodating space.
Optionally, the recycling device further includes a weighing portion and a display portion, the weighing portion is integrally disposed at the bottom of the barrel body and the barrel body, the weighing portion is used for weighing the weight of the welding rod heads in the current accommodating space, and the processing unit is communicated with the weighing portion, the display portion and the counting portion and communicates with or controls the display portion to display the average weight of each welding rod head and/or the number of the welding rod heads.
Optionally, the processing unit further includes a memory, the memory stores the recycling information of the electrode heads of its user, the recycling information at least includes the number of the recycled electrode heads and/or the average weight of each recycled electrode head, and the processing unit is adapted to send or control the display part to display the recycling information.
Or optionally, the processing unit includes a memory, and the memory stores the total number of the corresponding electrodes picked up by its user, the average weight of each picked up electrode, and the total number of the recovered electrode heads; and the processing unit is adapted to calculate the electrode head recovery rate and/or the average deposition rate of the electrode and to send or control the display to display the electrode head recovery rate and/or the average deposition rate of the electrode.
Optionally, the recovery device further comprises a strap disposed thereon.
Optionally, the recycling device further includes: the weighing unit independent of the barrel comprises a weighing base and a weight display part, wherein the weighing base is suitable for weighing the weight of the welding rod head or the weight of the barrel containing the welding rod head and the cover body, and the weight display part is suitable for displaying the weight of the welding rod head or the weight of the barrel containing the welding rod head and the cover body.
According to another aspect of an embodiment of the present invention, there is provided a welding wire recovery device assembly comprising at least two of the aforementioned recovery devices arranged in side-by-side connection with each other. Optionally, the electrode head outlet of one of the two recovery devices is adapted to receive an electrode head of a first diameter, and the electrode head outlet of the other recovery device is adapted to receive an electrode head of a second diameter, wherein the first diameter is larger than the second diameter.
Based on the technical scheme, the invention provides a welding rod head recovery device capable of counting (provided with a counting part) and weighing (provided with a weighing part), and the welding rod head recovery device can also be portable. Under the condition that the recovery device provides the technical function and the weight weighing function, the invention correspondingly provides a quantitative statistical scheme of the recovery quantity of the electrode head and the actual consumption of the welding rod.
Drawings
These and other features and advantages of the various embodiments of the disclosed invention will be better understood from the following description taken in conjunction with the accompanying drawings, in which like reference characters designate like parts throughout, and in which:
FIG. 1 is a schematic view of an electrode head recovery apparatus according to an exemplary embodiment of the present invention;
FIG. 2 is a schematic view of an electrode head recovery device assembly according to an exemplary embodiment of the present invention;
FIG. 3 is a schematic table of electrode head recovery calculations according to an exemplary embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings. In the specification, the same or similar reference numerals denote the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention and should not be construed as limiting the invention.
As shown in fig. 1, the electrode head recovery apparatus includes:
recovering the cylinder body 1;
a cover body 2;
a hinge 3;
a lock catch 4;
a funnel 5;
a sensor counting mechanism 6;
a counting display screen 7;
a harness 8;
a weighing base 9;
the weight display screen 10 is shown in the figure,
wherein, lid 2 is connected on retrieving 1 upper portion of barrel and is locked through hasp 4 through hinge 3, and funnel 5 is connected in the 2 below of cover, and sensor counting mechanism 6 is connected in the 5 lower parts of funnel, and weighing base 9 is located and retrieves 1 lower part of barrel, and sensor counting mechanism 6 is located and retrieves 1 side of barrel, and weight display screen 10 is located the side of weighing base 9, and braces 8 are connected in the side of retrieving barrel 1.
Before using, recovery unit passes through the hinge 3 rotation and closes cover 2 and recovery barrel 1, locks through hasp 4, and sensor counting mechanism 6 makes the instruction of zeroing, and count display screen 7 shows the zeroing.
Before use, the weighing base 9 is used for zero indication, and the weight display screen 10 displays zero.
In use, when the electrode head is thrown from the hopper 5 into the recovery cylinder 1, the sensor counting mechanism 6 records the number of the thrown electrode heads and displays them on the counting display 7 corresponding to the side of the recovery cylinder 1.
When the recovery barrel containing the welding rod head is used, after the recovery barrel containing the welding rod head 1 is placed on the weighing base 9, the weighing base 9 records the weight of the recovery barrel containing the welding rod head 1 and displays the weight on the weight display screen 10.
After the welding rod is used, before the cylinder cover 2 is opened, relevant values of the sensor counting mechanism 6 and the weighing base 9 are recorded, required recorded values are shown in columns 8 to 9 of a table shown in figure 3, the self weight of the recovered cylinder body is a determined value (D), the diameters of all 3 types of commonly used welding rods are determined, the weight of each type of single welding rod is a determined value (X, Y, Z), the number (E) and the weight (R) of the recovered welding rod head are respectively counted through a weighing value (O, P, Q) when the welding rod is dispensed, and a counter and a weighing device of the device, so that the average deposition rate of each type of welding rod carried by a welder can be obtained; the recovery rate can be obtained by comparing the number of electrode heads with the number during dispensing, and the specific average deposition rate and recovery rate formula is shown in the last 2 columns of the table.
And after the recording is finished, dumping the welding rod head to a collection point.
Based on the above embodiment, the recovery device is convenient to carry, adopts a funnel type inlet design and is provided with the lock catch 4, so that the welding rod head is thrown into the collecting and counting device, and the collected welding rod head can be prevented from being taken out before the barrel cover 2 is opened; the sensor counting device 6 can realize accurate counting of the welding rod heads, the weighing base 9 can realize accurate weighing of the welding rod heads, and the counting display screen 7 can enable the quantity of the recovered welding rod heads to be easy to read and record. The weight display screen 10 allows the weight of the recovered electrode head to be easily read and recorded.
In the present invention, the counting mechanism 6 may adopt any technique capable of sensing the number of times the electrode head passes, for example, the counting mechanism 6 may be a photoelectric sensor (which can count by being blocked by the falling electrode head through the optical path), or may count the position movement of a certain component (for example, a blocking piece which can be pushed open by the electrode head and return to the original position may be provided at the electrode head outlet at the lower part of the electrode head inlet part, and the number of the electrode heads entering the accommodating space of the barrel may be measured based on the position change of the blocking piece).
It is noted that the invention is not limited to the embodiment shown in fig. 1.
For example, the connection between the cap and the barrel may be made in a variety of ways, such as: one side of the cover is pivotally connected (e.g. by a hinge 3) to the barrel, and the other side is snap-connected to the barrel (e.g. as shown in fig. 1); or the cover body is connected to the barrel body in a threaded fit manner; or the cover body is in snap-fit connection fit to the barrel body in the axial direction. Instead of a special cover, the top side of the cylinder can also be used directly as a so-called "cover", in which case the welding rod head in the receiving space can be poured out through an opening provided in the side of the cylinder.
As another example, the electrode head recycling device may provide only a counting function, which also helps the welder to count and know the recycling condition of the electrode head.
The specific number of the welding rod heads is recovered, the welding rod heads can be displayed on a screen, a voice broadcasting mode can be adopted, or the welding rod heads and the screen are combined.
In the embodiment shown in fig. 1, the cylinder is a cylinder, but the present invention is not limited thereto, and for example, the cylinder may have a rectangular cross section.
In the embodiment shown in fig. 1, the funnel as the entry portion of the electrode head is shaped as a funnel as a whole, but, as will be appreciated by those skilled in the art, the funnel shape may be provided only at the upper portion of the entry portion of the electrode head, as shown in fig. 2.
The shape of the funnel can be conical or other conical shapes.
The funnel is also not limited to being disposed in an intermediate position as shown in fig. 1 and 2, but may be disposed adjacent to the side wall of the barrel. More specifically, although not shown, in the case of a rectangular cross section of the barrel body, the electrode head inlet portion includes an inclined surface extending obliquely toward the inside of the accommodating space, and the electrode head outlet is formed between the tip of the inclined surface and the side wall of the barrel body. Further, the electrode head outlet is formed between the end of the inclined surface and the side wall of the cylinder body as the short side.
In the illustrated embodiment of the present invention, the weighing part is provided separately from the drum, but the present invention is not limited thereto. For example, the weighing portion may be directly provided integrally with the barrel body to be arranged at the bottom of the barrel body, so that the weight of the electrode head located in the accommodating space may be directly weighed.
In addition, the display of the weight and the number of the electrode heads can be realized on one display part, or can be realized on different displays, or of course, the weight and the number can be simultaneously displayed on the same display part.
In the present invention, the number and weight of the electrode tips can be displayed on the display portion by communicating the special processing unit and the counting mechanism with the display portion. The processing unit may also perform the calculation and then display the average weight of each electrode head on the display portion.
The processing unit may also comprise a memory storing the number of welding rod heads recovered and/or the average weight of each welding rod head recovered for its user.
Or optionally, the processing unit comprises a memory, the memory stores the total number of the corresponding electrodes picked up by the user thereof, the average weight of each picked up electrode, and the total number of the recovered electrode heads, and the processing unit is adapted to calculate the electrode head recovery rate and/or the average deposition rate of the electrodes, and is adapted to send or control the display to display the electrode head recovery rate and/or the average deposition rate of the electrodes.
Although not shown, the recovery device may also be provided with a positioning unit, which may help to know the location of the recovery device and may also help to obtain where the welder is located.
By adopting the technical scheme, the recovery of the welding rod head is timely and convenient, and the quantitative statistics of the number of the welding rod heads and the actual consumption of the welding rods can be realized; the realization of quantitative statistics prompts a welder to consciously improve the welding rod deposition rate, and the welding assessment is changed from the traditional method of more labor and more consumption into the more reasonable method of more labor and less consumption, thereby realizing the consumption reduction and the efficiency improvement; meanwhile, the recovery of the welding rod head by a welder is promoted to be changed from passive to active, and the field safety civilized construction and welding construction management are facilitated.
Therefore, the recovery device can be effectively used for collecting the electrode head, so that a welder can be prompted to actively collect the electrode head and avoid the phenomenon that the electrode head is discarded, and the recovery device has positive significance for civilized construction, avoiding hurting people due to falling objects, improving the welding rod deposition rate and avoiding construction waste.
Based on the above, the invention provides the following technical scheme:
1. an electrode head recovery device comprising:
the recovery cylinder body forms an accommodating space of the welding rod head;
the lower part of the welding rod head inlet part is provided with a welding rod head outlet communicated with the accommodating space; and
a processing unit having a counting portion for counting the number of electrode heads passing through the electrode head inlet portion.
Optionally, the recovery device further comprises a weighing part and a display part, the weighing part is arranged at the bottom of the barrel body and integrated with the barrel body, the weighing part is used for weighing the weight of the welding rod head in the current accommodating space, and the display part displays the total weight of the welding rod head accommodated in the current accommodating space.
Optionally, the recycling device further includes a weighing portion and a display portion, the weighing portion is integrally disposed at the bottom of the barrel body and the barrel body, the weighing portion is used for weighing the weight of the welding rod heads in the current accommodating space, and the processing unit is communicated with the weighing portion, the display portion and the counting portion and communicates with or controls the display portion to display the average weight of each welding rod head and/or the number of the welding rod heads. 2. A welding rod recovery device assembly comprises at least two recovery devices which are connected with each other side by side.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (20)
1. An electrode head recovery device comprising:
the recovery cylinder body forms an accommodating space of the welding rod head;
the lower part of the welding rod head inlet part is provided with a welding rod head outlet communicated with the accommodating space; and
a processing unit having a counting portion for counting the number of electrode heads passing through the electrode head inlet portion.
2. The recycling apparatus according to claim 1, wherein:
at least an upper portion of the electrode head inlet portion has a funnel shape.
3. The recycling apparatus according to claim 2, wherein:
the inlet part of the welding rod head is in a funnel shape with a large upper part and a small lower part, and the lower part of the funnel shape forms the outlet of the welding rod head.
4. The recycling apparatus according to any one of claims 1 to 3, wherein:
the cross section of the cylinder body is circular; and is
The inlet part of the welding rod head is a conical body extending from the cover body to the inside of the accommodating space.
5. The recycling apparatus according to any one of claims 1 to 3, wherein:
the cross section of the cylinder body is rectangular;
the welding rod head inlet part comprises an inclined surface extending towards the inner part of the accommodating space in an inclined mode, and an outlet of the welding rod head is formed between the tail end of the inclined surface and the side wall of the barrel.
6. The recycling apparatus according to claim 5, wherein:
the electrode head outlet is formed between the end of the inclined surface and the side wall of the barrel body as the short side.
7. The recycling apparatus according to any one of claims 1 to 6, wherein:
the counting part comprises a sensor arranged near the outlet of the welding rod head.
8. The recycling apparatus according to any one of claims 1 to 7, wherein:
the processing unit further comprises a counting display part for displaying the number of the electrode heads acquired by the counting part.
9. The recycling apparatus according to any one of claims 1 to 7, wherein:
the processing unit further comprises a sound emitting part for notifying the number of the electrode heads acquired by the counting part.
10. The recycling apparatus according to any one of claims 1 to 9, wherein:
the recovery device further comprises a cover body arranged on the barrel, and the inlet part of the welding rod head is arranged on the cover body.
11. The recycling apparatus according to claim 10, wherein:
one side of the cover body is pivotally connected to the cylinder body, and the other side of the cover body is connected to the cylinder body in a buckling mode; or
The cover body is connected to the barrel body in a threaded fit manner; or
The cover body is in snap-fit connection fit to the barrel in the axial direction.
12. The recycling apparatus according to claim 1, wherein:
the recovery device further comprises a weighing part and a display part, wherein the weighing part is arranged at the bottom of the barrel body and is integrally arranged with the barrel body, the weighing part is used for weighing the weight of the welding rod head in the current accommodating space, and the display part displays the total weight of the welding rod head accommodated in the current accommodating space.
13. The recycling apparatus according to claim 1, wherein:
the recovery device further comprises a weighing part and a display part, the weighing part is arranged at the bottom of the barrel body and is integrated with the barrel body, the weighing part is used for weighing the weight of the welding rod heads in the current accommodating space, and the processing unit is communicated with the weighing part, the display part and the counting part and is communicated with or controls the display part to display the average weight of each welding rod head and/or the number of the welding rod heads.
14. The recycling apparatus according to claim 13, wherein:
the processing unit further comprises a memory storing recovery information of the electrode heads of its users, the recovery information comprising at least the number of recovered electrode heads and/or the average weight of each recovered electrode head, the processing unit being adapted to send or control the display to display the recovery information.
15. The recycling apparatus according to claim 13, wherein:
the processing unit comprises a memory, and the memory stores the total number of the corresponding welding rods picked up by a user, the average weight of each picked-up welding rod and the total number of the recovered welding rod heads; and is
The processing unit is adapted to calculate the electrode head recovery rate and/or the average deposition rate of the electrode and to send or control the display to display the electrode head recovery rate and/or the average deposition rate of the electrode.
16. The recycling apparatus according to claim 1, wherein:
the recovery device further comprises a strap arranged on the recovery device.
17. The recycling apparatus according to any one of claims 1 to 11, further comprising:
the weighing unit independent of the barrel comprises a weighing base and a weight display part, wherein the weighing base is suitable for weighing the weight of the welding rod head or the weight of the barrel containing the welding rod head and the cover body, and the weight display part is suitable for displaying the weight of the welding rod head or the weight of the barrel containing the welding rod head and the cover body.
18. The recycling apparatus according to claim 1, wherein:
the recovery device is provided with a positioning unit.
19. An electrode recycling apparatus assembly, comprising:
at least two recovery devices according to any one of claims 1-15 arranged in side-by-side connection with each other.
20. The electrode recycling apparatus assembly of claim 19, wherein:
of the two recovery devices, the electrode head outlet of one recovery device is adapted to receive an electrode head of a first diameter and the electrode head outlet of the other recovery device is adapted to receive an electrode head of a second diameter, wherein the first diameter is larger than the second diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910945986.2A CN110763315A (en) | 2019-10-01 | 2019-10-01 | Welding rod head recovery device and assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910945986.2A CN110763315A (en) | 2019-10-01 | 2019-10-01 | Welding rod head recovery device and assembly |
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| CN110763315A true CN110763315A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910945986.2A Pending CN110763315A (en) | 2019-10-01 | 2019-10-01 | Welding rod head recovery device and assembly |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115775424A (en) * | 2021-09-08 | 2023-03-10 | 中国核工业二三建设有限公司 | Device for recycling and counting welding wires, welding rods and welding rod heads |
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| JPH06282733A (en) * | 1993-03-25 | 1994-10-07 | Shibaura Eng Works Co Ltd | Empty can collector |
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