CN110763124A - Rapid detection system and detection method for flatness and coaxiality of automobile steering wheel - Google Patents
Rapid detection system and detection method for flatness and coaxiality of automobile steering wheel Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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- G01B5/0025—Measuring of vehicle parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/25—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
- G01B5/252—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes for measuring eccentricity, i.e. lateral shift between two parallel axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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- G01B5/28—Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
- G01C9/18—Measuring inclination, e.g. by clinometers, by levels by using liquids
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Abstract
本发明公开了汽车方向盘平面度及同轴度的快速检测系统,涉及汽车方向盘检测技术领域,在设备承载基座底部矩形端面的四个拐角处均对应安装有一个调平机构,承载面板顶部端面的几何中心位置固定安装有调平参照组件,在实际操作的过程中,利用调平机构以及调平参照组件的相互配合使用,四个调平机构可以通过调节自身的高度,来应对原本不处于水平的承载基面,当整个装置放置在原本就不处于水平的承载基面上时,工作人员通过调节调平机构,用调平参照组件作为整个设备是否存在水平状态的依据,从而在整个设备在检测之前以及检测过程中始终处于水平状态,有利于提高方向盘平面度以及同轴度的检测,提高数据的准确性。
The invention discloses a rapid detection system for the flatness and coaxiality of an automobile steering wheel, and relates to the technical field of automobile steering wheel detection. A leveling reference component is fixedly installed at the geometric center of The horizontal bearing base surface, when the whole device is placed on the bearing base surface that is not originally horizontal, the staff adjusts the leveling mechanism and uses the leveling reference assembly as the basis for whether the entire equipment is in a horizontal state, so that the entire equipment is in a horizontal state. It is always in a horizontal state before and during the detection, which is beneficial to improve the detection of the flatness and coaxiality of the steering wheel, and to improve the accuracy of the data.
Description
技术领域technical field
本发明涉及汽车方向盘检测技术领域,具体为汽车方向盘平面度及同轴度的快速检测系统及其检测方法。The invention relates to the technical field of automobile steering wheel detection, in particular to a rapid detection system and a detection method for the flatness and coaxiality of an automobile steering wheel.
背景技术Background technique
检具的定义主要概括为,生产企业用于控制产品各种尺寸(例如孔径、空间尺寸等)的简捷工具,提高生产效率和控制质量,适用于大批量生产的产品,如汽车零部件,以替代专业测量工具,如卡尺、螺纹塞规、外径卡规等。设计一款检具需要有个明显的特点,那就是具备可调性,大部分部件可以通过调整满足不同型号产品的检测,并且需要保证高的精度。The definition of inspection tool is mainly summarized as a simple tool used by manufacturers to control various dimensions of products (such as aperture, space size, etc.), improve production efficiency and control quality, and is suitable for mass-produced products, such as auto parts, to Replace professional measuring tools, such as calipers, thread plug gauges, outer diameter calipers, etc. Designing a inspection tool needs to have an obvious feature, that is, it has adjustability. Most parts can be adjusted to meet the detection of different types of products, and high accuracy needs to be guaranteed.
汽车操控性,是指在汽车行驶中因车辆自身问题或外界因素出现时,通过对于方向、刹车、油门以及车辆各种技术和条件配置等的操作所达到的结果与驾驶者所设想预判的目的要求程度的差异。影响操控性能的主要因素是动力、悬挂和转向系统,而方向盘作为转向系统的重要结构可以说是影响操控的重要因素。Vehicle handling refers to the results achieved by the operation of the direction, brakes, accelerators, various technical and conditional configurations of the vehicle, and the driver's pre-judgment when the vehicle is running due to the vehicle's own problems or external factors. Differences in the degree of purpose required. The main factors affecting the handling performance are power, suspension and steering system, and the steering wheel, as an important structure of the steering system, can be said to be an important factor affecting the handling.
方向盘是操纵行驶方向的轮状装置,一般是通过花键与转向轴相连,其主要功能是将驾驶员作用到转向盘边缘上的力转变为转矩后传递给转向轴,本设计提供的方向盘均为方向盘骨架,不包括发泡材料。方向盘骨架一般工艺为压铸成型。作为操纵形式的重要装置有两个重要参数可以直接影响方向盘整个性能,一个就是方向盘本身的平面度,如果方向盘圆盘边缘没有很好的平面度那么对于整个汽车的操控、转向精度都有较大影响。另一个重要的参数就是方向盘与转向轴之间的同轴度,因方向盘与转向轴是通过花键相连接,如果两者的同轴度不匹配,很容易导致无法装配。The steering wheel is a wheel-shaped device that controls the direction of travel. It is generally connected to the steering shaft through splines. Its main function is to convert the force exerted by the driver on the edge of the steering wheel into torque and then transmit it to the steering shaft. The steering wheel provided by this design All are steering wheel skeleton, excluding foam material. The general process of the steering wheel frame is die-casting. As an important device in the form of manipulation, there are two important parameters that can directly affect the entire performance of the steering wheel. One is the flatness of the steering wheel itself. If the edge of the steering wheel disc does not have a good flatness, it will greatly affect the control and steering accuracy of the entire car. influences. Another important parameter is the coaxiality between the steering wheel and the steering shaft. Since the steering wheel and the steering shaft are connected by splines, if the coaxiality of the two does not match, it will easily lead to failure of assembly.
经检索,中国专利公开了一种方向盘平面度和同轴度的检测装置(公开号CN106091874B),其专利内容包括固定盘,所述固定盘上方设有检具主体,所述检具主体包括同轴检测器、多个平面检测器、支撑板以及位于支撑板上的支撑轴,所述支撑轴和同轴检测器之间设有旋转体,所述旋转体通过半径调节臂与平面检测器相连,所述平面检测器上设有压力传感器,所述支撑板与固定盘之间设有支撑主体;本发明操作简单、通用性强,精度高。After searching, the Chinese patent discloses a detection device for the flatness and coaxiality of a steering wheel (publication number CN106091874B). A shaft detector, a plurality of plane detectors, a support plate and a support shaft on the support plate, a rotating body is arranged between the support shaft and the coaxial detector, and the rotating body is connected with the plane detector through a radius adjusting arm , a pressure sensor is arranged on the plane detector, and a support body is arranged between the support plate and the fixed plate; the invention has simple operation, strong versatility and high precision.
在上述专利内容以及现有技术中针对汽车方向盘平面度检测的装置中,均存在以下不足点,导致实际检测方向盘平面度的数据并不准确:In the above-mentioned patent content and the devices for detecting the flatness of automobile steering wheel in the prior art, there are the following deficiencies, resulting in inaccurate data for actually detecting the flatness of the steering wheel:
1、上述专利最为主要的问题是,在检测之前,缺少对整个装置的整平处理,如果检测装置自身都无法确保处于水平状态,那么对后期方向的平面度检测,得到的数据也是不准确的;1. The main problem of the above-mentioned patent is that there is a lack of leveling processing for the entire device before detection. If the detection device itself cannot be guaranteed to be in a horizontal state, the data obtained from the flatness detection in the later direction is also inaccurate. ;
2、上述专利其次的问题在于,采用压力传感器传输数值的方式来确定处于放置状态的方向盘,其平面度的阈值是否在规定范围内,但是,一个方向盘放置在三个承重载体上时,三个承重载体会分摊这个方向盘的重量,而不会因为方向盘自身存在平面度问题,而出现三个承重载体中所对应压力传感器所传输压力数值不同的现象,因此,存在数据不准确的问题,而且采用压力传感器的成本较高。2. The second problem of the above patent is that the pressure sensor is used to transmit the value to determine whether the threshold of the flatness of the steering wheel in the placed state is within the specified range. However, when one steering wheel is placed on three load-bearing carriers, the three The load-bearing carrier will share the weight of the steering wheel, instead of the phenomenon that the pressure values transmitted by the corresponding pressure sensors in the three load-bearing carriers are different due to the flatness problem of the steering wheel itself. Therefore, there is a problem of inaccurate data, and the use of The cost of pressure sensors is high.
综上,本领域的技术人员,提出了一种汽车方向盘平面度及同轴度的快速检测系统及其检测方法。To sum up, those skilled in the art have proposed a rapid detection system and detection method for the flatness and coaxiality of an automobile steering wheel.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了汽车方向盘平面度及同轴度的快速检测系统及其检测方法,解决了现有方向盘平面度和同轴度检测装置,其整体在检测时无法确保处于水平状态以及存在检测数据不准确的问题。Aiming at the deficiencies of the prior art, the present invention provides a rapid detection system and a detection method for the flatness and coaxiality of an automobile steering wheel, which solves the problem of the existing steering wheel flatness and coaxiality detection device, which cannot be ensured in the overall detection during detection. Level status and there are problems with inaccurate detection data.
为实现以上目的,本发明通过以下技术方案予以实现:汽车方向盘平面度及同轴度的快速检测系统,包括设备承载基座,所述设备承载基座为长方体且内部呈中空结构,所述设备承载基座底部矩形端面的四个拐角处均对应安装有一个调平机构,所述设备承载基座的顶部端面通过螺栓固定安装有一块相适配的承载面板,所述承载面板顶部端面的几何中心位置固定安装有调平参照组件,且承载面板的顶部端面位于调平参照组件的正上方位置处固定安装有方向盘固定机构,所述承载面板的顶部端面且位于方向盘固定机构中间区段的外侧位置处固定安装有平面度参照组件,所述方向盘固定机构的顶部端面固定夹持设置有方向盘组件。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a rapid detection system for the flatness and coaxiality of an automobile steering wheel, including an equipment carrying base, the equipment carrying base is a cuboid and has a hollow structure inside, and the equipment A leveling mechanism is correspondingly installed at the four corners of the rectangular end face of the bottom of the bearing base. The top end face of the equipment bearing base is fixed and installed with a matching bearing panel by bolts. The geometry of the top end face of the bearing panel A leveling reference assembly is fixedly installed in the center position, and a steering wheel fixing mechanism is fixedly installed on the top end face of the bearing panel at a position just above the leveling reference assembly, and the top end face of the bearing panel is located at the outer side of the middle section of the steering wheel fixing mechanism The flatness reference assembly is fixedly installed at the position, and the steering wheel assembly is fixedly clamped on the top end face of the steering wheel fixing mechanism.
优选的,所述调平机构包括固定安装在设备承载基座底部矩形端面四个拐角处的内丝筒,所述内丝筒的内部通过螺纹的方式转动连接有螺纹柱,所述螺纹柱中部带有螺纹的区段转动连接有微调螺母,且螺纹柱底部不带有螺纹的区段,其外部通过焊接方式固定套接有紧固螺母,所述螺纹柱的底端通过焊接方式固定连接有底脚。Preferably, the leveling mechanism includes an inner thread cylinder fixedly installed at the four corners of the rectangular end face of the bottom of the equipment carrying base, the inner thread cylinder is rotatably connected with a threaded column through a thread, and the middle part of the thread column is threaded. The threaded section is rotatably connected with a fine-tuning nut, and the section with no thread at the bottom of the threaded column is fixedly sleeved with a tightening nut through welding, and the bottom end of the threaded column is fixedly connected with a welding method. bottom foot.
优选的,所述调平参照组件包括固定安装在承载面板顶部端面几何中心位置的储水盒,所述储水盒的内部盛放有液态水,所述储水盒的顶部端面通过螺纹连接有密封盖帽,所述密封盖帽的顶部端面内嵌式固定安装有视窗,所述视窗的顶部端面设置有调平参照刻线。Preferably, the leveling reference assembly includes a water storage box fixedly installed at the geometric center position of the top end face of the bearing panel, the interior of the water storage box contains liquid water, and the top end face of the water storage box is screwed with A sealing cap, the top end face of the sealing cap is embedded and fixedly installed with a viewing window, and the top end face of the viewing window is provided with a leveling reference line.
优选的,所述液态水的液面不与密封盖帽的内部顶端相接触,两者之间的空隙处存在气泡。Preferably, the liquid surface of the liquid water is not in contact with the inner top of the sealing cap, and there are air bubbles in the gap between the two.
优选的,所述平面度参照组件包括固定安装在承载面板顶部端面的两根支撑立柱,所述两根支撑立柱的顶部端面共同连接有中间呈中空状的盘体,所述盘体的顶部端面通过胶粘方式固定连接有一张划线纸。Preferably, the flatness reference assembly includes two supporting columns fixedly mounted on the top end surfaces of the bearing panel, the top end surfaces of the two supporting columns are jointly connected with a hollow disk body in the middle, and the top end surfaces of the disk body are connected together. A scribed paper is fixed and connected by gluing.
优选的,所述方向盘固定机构包括底盘,所述底盘的顶部端面固定连接有承载立柱的底端,所述承载立柱的顶部端面固定安装有同轴检测组件,所述同轴检测组件的顶端活动连接有可拆卸的手持划线机构,所述底盘的侧壁分别对应连接有三个支脚,每个支脚的顶部边缘侧均对应连接有一根支撑立板,三根所述支撑立板的顶端均固定安装有加持固定组件。Preferably, the steering wheel fixing mechanism includes a chassis, the top end surface of the chassis is fixedly connected with the bottom end of the bearing column, the top end surface of the bearing column is fixedly installed with a coaxial detection component, and the top end of the coaxial detection component is movable A detachable handheld marking mechanism is connected, the side walls of the chassis are respectively connected with three supporting feet, the top edge side of each supporting foot is correspondingly connected with a supporting vertical plate, and the tops of the three supporting vertical plates are fixedly installed There are support fixtures.
优选的,所述同轴检测组件包括底端固定安装在承载立柱顶部的同轴检测器,所述同轴检测器的顶部端面固定安装有衔接柱。Preferably, the coaxial detection assembly includes a coaxial detector whose bottom end is fixedly mounted on the top of the bearing column, and a connecting column is fixedly mounted on the top end face of the coaxial detector.
所述手持划线机构包括活动连接在衔接柱顶部端面的基板,所述基板与衔接柱之间通过轴承座形成活动且可拆式的连接结构,所述基板顶部端面固定连接有传动板的一端,所述传动板的另一端内部固定连接有记号笔,所述传动板一端的上表面固定连接有手柄。The hand-held scribing mechanism includes a base plate movably connected to the top end surface of the connecting column, a movable and detachable connection structure is formed between the base plate and the connecting column through a bearing seat, and the top end surface of the base plate is fixedly connected with one end of the transmission plate , a marker pen is fixedly connected inside the other end of the transmission plate, and a handle is fixedly connected to the upper surface of one end of the transmission plate.
优选的,所述加持固定组件包括固定与支撑立板顶部端面的支架,所述支架的顶部端面固定连接有“L”字形结构的定夹板,所述定夹板的一侧分别设置有动夹板和气缸,所述气缸的驱动端固定连接有动夹板,所述定夹板与动夹板之间通过滑槽连接,且定夹板与动夹板的相邻端面均设置有防护垫。Preferably, the holding and fixing assembly includes a bracket for fixing and supporting the top end surface of the vertical plate, the top end surface of the bracket is fixedly connected with a fixed splint with an "L" shape structure, and one side of the fixed splint is respectively provided with a movable splint and a fixed splint. A cylinder, the driving end of the cylinder is fixedly connected with a movable splint, the fixed splint and the movable splint are connected by a chute, and the adjacent end faces of the fixed splint and the movable splint are provided with protective pads.
优选的,所述方向盘组件包括固定夹持设置在方向盘固定机构顶部的握持圈,所述握持圈的内侧壁固定连接有辅板,所述辅板的中心位置贯穿式固定连接有衔接轴套。Preferably, the steering wheel assembly includes a holding ring that is fixedly clamped and disposed on the top of the steering wheel fixing mechanism, an auxiliary plate is fixedly connected to the inner side wall of the holding ring, and a connecting shaft is fixedly connected to the center of the auxiliary plate. set.
本发明还涉及上述汽车方向盘平面度及同轴度的快速检测系统的检测方法,包括如下步骤:The present invention also relates to the detection method of the above-mentioned rapid detection system for the flatness and coaxiality of the steering wheel of the automobile, comprising the following steps:
S1、设备整平:利用调平机构和调平参照组件,对整个设备进行整平处理,整平时,操作人员利用扳手拧动紧固螺母,让紧固螺母带动螺纹柱和底脚转动,在螺纹柱转动的过程中,可以调节微调螺母与内丝筒之间的间距,在调节的过程中,操作人员需要观察气泡是否位于调平参照刻线的中心位置,当气泡位于调平参照刻线的内部中心后,停止整平操作,从而确保整个设备在检测过程中始终处在水平状态;S1. Equipment leveling: Use the leveling mechanism and the leveling reference component to level the entire equipment. During leveling, the operator uses a wrench to turn the tightening nut, so that the tightening nut drives the threaded column and the foot to rotate. During the rotation of the threaded column, the distance between the fine-tuning nut and the inner wire cylinder can be adjusted. During the adjustment process, the operator needs to observe whether the air bubble is in the center of the leveling reference line. When the air bubble is in the leveling reference line After the inner center of the device is located, stop the leveling operation, so as to ensure that the entire equipment is always in a horizontal state during the inspection process;
S2、固定方向盘:将整个方向盘组件放至三个加持固定组件的夹持区段中,放置时,不仅需要确保衔接轴套套接在同轴检测器的外部,而且还要确保握持圈均位于三个加持固定组件中定夹板和动夹板之间的夹持腔体内,随后让气缸动作,对整个方向盘组件进行夹持固定处理;S2. Fixing the steering wheel: Put the entire steering wheel assembly into the clamping sections of the three holding and fixing components. When placing, it is not only necessary to ensure that the connecting shaft sleeve is sleeved on the outside of the coaxial detector, but also to ensure that the holding rings are all located in In the clamping cavity between the fixed splint and the movable splint in the three holding and fixing assemblies, the cylinder is then actuated to clamp and fix the entire steering wheel assembly;
S3、放置手持划线机构:步骤S2中的方向盘组件固定后,将整个手持划线机构的一端套接在整根衔接柱的外部,借助轴承座,形成手持划线机构与衔接柱之间的可拆式的转动结构;S3. Place the hand-held scribing mechanism: After the steering wheel assembly in step S2 is fixed, one end of the entire hand-held scribing mechanism is sleeved on the outside of the entire connecting column, and a bearing seat is used to form the hand-held scribing mechanism and the connecting column. Detachable rotating structure;
S4、同轴度检测:同轴检测器为圆柱体结构,其可以模拟汽车转向轴与衔接轴套之间的连接方式,通过该圆柱体能否穿过衔接轴套来判断该方向盘的同轴度;S4. Coaxiality detection: The coaxial detector is a cylindrical structure, which can simulate the connection between the steering shaft of the automobile and the connecting sleeve, and judge the coaxiality of the steering wheel by whether the cylinder can pass through the connecting sleeve. ;
S5、平面度检测:步骤S3中的整个手持划线机构放置完成后,调节记号笔笔尖与划线纸之间的距离,确保记号笔的笔尖与划线纸的上表面刚好接触,随后操作人员手持手柄,朝着一个方向拧动手柄,让手柄带动传动板以手柄为轴心转动,在传动板转动的过程中,传动板的底部端面始终与握持圈的上表面相接触,然后,传动板带动记号笔做圆周运动,让记号笔的笔尖在划线纸的上表面画出圆形检测线,该圆形检测线作为记号笔在做圆周运动过程中留下的轨迹线;S5. Flatness detection: After the entire hand-held marking mechanism in step S3 is placed, adjust the distance between the tip of the marker and the marking paper to ensure that the tip of the marking pen is just in contact with the upper surface of the marking paper, and then the operator Hold the handle, twist the handle in one direction, and let the handle drive the transmission plate to rotate with the handle as the axis. During the rotation of the transmission plate, the bottom end face of the transmission plate is always in contact with the upper surface of the holding ring, and then the transmission The board drives the marker pen to make a circular motion, so that the tip of the marker pen draws a circular detection line on the upper surface of the scribed paper, and the circular detection line is used as the trajectory line left by the marker pen during the circular motion;
S6、平面度判断:根据步骤S5中在划线纸上表面所画出的圆形检测线,观察圆形检测线是否存在深浅不一的区段和断开的区段,颜色较浅和断开的区段,均代表该位置所对应方向盘的区段较高,相对应的这个方向盘的平面度就较低,即可完成方向盘平面度的检测。S6, flatness judgment: according to the circular detection line drawn on the upper surface of the scribed paper in step S5, observe whether the circular detection line has sections with different shades and broken sections, and the colors are lighter and broken. The open sections all represent that the section of the steering wheel corresponding to this position is higher, and the flatness of the corresponding steering wheel is lower, and the detection of the flatness of the steering wheel can be completed.
有益效果beneficial effect
本发明提供了汽车方向盘平面度及同轴度的快速检测系统及其检测方法。与现有技术相比具备以下有益效果:The invention provides a rapid detection system and detection method for the flatness and coaxiality of automobile steering wheel. Compared with the prior art, it has the following beneficial effects:
1、该汽车方向盘平面度及同轴度的快速检测系统,首先,在设备承载基座底部矩形端面的四个拐角处均对应安装有一个调平机构,设备承载基座的顶部端面通过螺栓固定安装有一块相适配的承载面板,承载面板顶部端面的几何中心位置固定安装有调平参照组件,在实际操作的过程中,利用调平机构以及调平参照组件的相互配合使用,四个调平机构可以通过调节自身的高度,来应对原本不处于水平的承载基面,当整个装置放置在原本就不处于水平的承载基面上时,工作人员通过调节调平机构,用调平参照组件作为整个设备是否存在水平状态的依据,从而在整个设备在检测之前以及检测过程中始终处于水平状态,有利于提高方向盘平面度以及同轴度的检测,提高数据的准确性。1. The rapid detection system for the flatness and coaxiality of the steering wheel of the car. First, a leveling mechanism is installed at the four corners of the rectangular end face at the bottom of the equipment bearing base. The top end face of the equipment bearing base is fixed by bolts. A matching bearing panel is installed, and a leveling reference component is fixed at the geometric center of the top end face of the bearing panel. During the actual operation, the leveling mechanism and the leveling reference component are used in cooperation with each other. The leveling mechanism can adjust the height of itself to deal with the bearing base that is not originally horizontal. When the whole device is placed on the bearing base that is not originally horizontal, the staff can adjust the leveling mechanism and use the leveling reference component. As the basis for whether the entire device is in a horizontal state, the entire device is always in a horizontal state before and during the detection process, which is conducive to improving the detection of steering wheel flatness and coaxiality, and improving the accuracy of data.
2、该汽车方向盘平面度及同轴度的快速检测系统,在检测方向盘平面度时,通过操作人员以方向盘的轴心为圆心,间接性带动记号笔在划线纸上画圆的方式,由于记号笔在画圆的过程中,传动板的下表面始终是与方向盘握持圈的上表面相接触,因此,当方向盘握持圈的平面度发生改变是,记号笔的笔尖与划线纸之间就会轻微接触或不接触,轻微接触会导致在该区段记号笔所画出弧线的颜色较浅,而不接触时会导致在该区段记号笔不会画出弧线,导致所画出圆形轨迹的断开,从而来判断整个方向盘的平面度是否合格。2. The rapid detection system for the flatness and coaxiality of the automobile steering wheel, when detecting the flatness of the steering wheel, the operator takes the axis of the steering wheel as the center of the circle, and indirectly drives the marker pen to draw a circle on the scribed paper. When the marker pen draws a circle, the lower surface of the transmission plate is always in contact with the upper surface of the steering wheel holding ring. Therefore, when the flatness of the steering wheel holding ring changes, the distance between the tip of the marker pen and the scribed paper. There will be slight contact or no contact between them. Slight contact will cause the arc drawn by the marker pen in this section to be lighter in color. Draw the disconnection of the circular trajectory to judge whether the flatness of the entire steering wheel is qualified.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明拆去方向盘组件后的结构示意图;2 is a schematic structural diagram of the present invention after the steering wheel assembly is removed;
图3为本发明调平机构的结构示意图;Fig. 3 is the structural schematic diagram of the leveling mechanism of the present invention;
图4为本发明调平参照组件的结构示意图;4 is a schematic structural diagram of a leveling reference assembly of the present invention;
图5为本发明平面度参照组件的结构示意图;5 is a schematic structural diagram of a flatness reference assembly of the present invention;
图6为本发明方向盘固定机构的结构示意图;6 is a schematic structural diagram of a steering wheel fixing mechanism of the present invention;
图7为本发明同轴检测组件的结构示意图;7 is a schematic structural diagram of a coaxial detection assembly of the present invention;
图8为本发明手持划线机构的结构示意图;Fig. 8 is the structural representation of the hand-held scribing mechanism of the present invention;
图9为本发明加持固定组件的结构示意图;9 is a schematic structural diagram of a holding and fixing assembly of the present invention;
图10为本发明方向盘组件的结构示意图。FIG. 10 is a schematic structural diagram of the steering wheel assembly of the present invention.
图中:1、设备承载基座;2、调平机构;21、内丝筒;22、螺纹柱;23、微调螺母;24、紧固螺母;25、底脚;3、承载面板;4、调平参照组件;41、储水盒;42、液态水;43、气泡;44、密封盖帽;45、视窗;46、调平参照刻线;5、平面度参照组件;51、支撑立柱;52、盘体;53、划线纸;6、方向盘固定机构;61、底盘;62、支脚;63、承载立柱;64、同轴检测组件;641、同轴检测器;642、衔接柱;65、手持划线机构;651、基板;652、轴承座;653、传动板;654、手柄;655、记号笔;66、支撑立板;67、加持固定组件;671、支架;672、定夹板;673、动夹板;674、气缸;675、防护垫;7、方向盘组件;71、握持圈;72、辅板;73、衔接轴套。In the figure: 1. Equipment carrying base; 2. Leveling mechanism; 21. Inner thread cylinder; 22. Threaded column; 23. Fine-tuning nut; 24. Fastening nut; 25. Foot; 3. Bearing panel; 4. Leveling reference assembly; 41, water storage box; 42, liquid water; 43, air bubble; 44, sealing cap; 45, viewing window; 46, leveling reference line; 5, flatness reference assembly; 51, support column; 52 , plate body; 53, marking paper; 6, steering wheel fixing mechanism; 61, chassis; 62, feet; 63, bearing column; 64, coaxial detection component; 641, coaxial detector; 642, connecting column; 65, Hand-held marking mechanism; 651, base plate; 652, bearing seat; 653, transmission plate; 654, handle; 655, marker; 66, support vertical plate; 67, support and fix component; 671, bracket; 672, fixed splint; 673 , Moving splint; 674, cylinder; 675, protective pad; 7, steering wheel assembly; 71, holding ring; 72, auxiliary plate; 73, connecting shaft sleeve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-2,本发明提供一种技术方案:汽车方向盘平面度及同轴度的快速检测系统,包括设备承载基座1,设备承载基座1为长方体且内部呈中空结构,设备承载基座1底部矩形端面的四个拐角处均对应安装有一个调平机构2,设备承载基座1的顶部端面通过螺栓固定安装有一块相适配的承载面板3,承载面板3顶部端面的几何中心位置固定安装有调平参照组件4,且承载面板3的顶部端面位于调平参照组件4的正上方位置处固定安装有方向盘固定机构6,承载面板3的顶部端面且位于方向盘固定机构6中间区段的外侧位置处固定安装有平面度参照组件5,方向盘固定机构6的顶部端面固定夹持设置有方向盘组件7。1-2, the present invention provides a technical solution: a rapid detection system for the flatness and coaxiality of a steering wheel of an automobile, comprising an equipment carrying base 1, the equipment carrying base 1 is a cuboid and has a hollow interior structure, and the equipment carrying A
请参阅图3,调平机构2包括固定安装在设备承载基座1底部矩形端面四个拐角处的内丝筒21,内丝筒21的内部通过螺纹的方式转动连接有螺纹柱22,螺纹柱22中部带有螺纹的区段转动连接有微调螺母23,且螺纹柱22底部不带有螺纹的区段,其外部通过焊接方式固定套接有紧固螺母24,螺纹柱22的底端通过焊接方式固定连接有底脚25。Please refer to FIG. 3 , the
请参阅图4,调平参照组件4包括固定安装在承载面板3顶部端面几何中心位置的储水盒41,储水盒41的内部盛放有液态水42,储水盒41的顶部端面通过螺纹连接有密封盖帽44,密封盖帽44的顶部端面内嵌式固定安装有视窗45,视窗45的顶部端面设置有调平参照刻线46,液态水42的液面不与密封盖帽44的内部顶端相接触,两者之间的空隙处存在气泡43。Referring to FIG. 4 , the leveling
请参阅图5,平面度参照组件5包括固定安装在承载面板3顶部端面的两根支撑立柱51,两根支撑立柱51的顶部端面共同连接有中间呈中空状的盘体52,盘体52的顶部端面通过胶粘方式固定连接有一张划线纸53。Please refer to FIG. 5 , the flatness reference assembly 5 includes two supporting columns 51 fixedly installed on the top end face of the bearing panel 3 , and the top end faces of the two supporting columns 51 are jointly connected with a hollow disk body 52 in the middle. A piece of marking paper 53 is fixedly connected to the top end face by gluing.
请参阅图6,方向盘固定机构6包括底盘61,底盘61的顶部端面固定连接有承载立柱63的底端,承载立柱63的顶部端面固定安装有同轴检测组件64,同轴检测组件64的顶端活动连接有可拆卸的手持划线机构65,底盘61的侧壁分别对应连接有三个支脚62,每个支脚62的顶部边缘侧均对应连接有一根支撑立板66,三根支撑立板66的顶端均固定安装有加持固定组件67。Please refer to FIG. 6 , the steering
请参阅图7,同轴检测组件64包括底端固定安装在承载立柱63顶部的同轴检测器641,同轴检测器641的顶部端面固定安装有衔接柱642。Referring to FIG. 7 , the
请参阅图8,手持划线机构65包括活动连接在衔接柱642顶部端面的基板651,基板651与衔接柱642之间通过轴承座652形成活动且可拆式的连接结构,基板651顶部端面固定连接有传动板653的一端,传动板653的另一端内部固定连接有记号笔655,传动板653一端的上表面固定连接有手柄654。Please refer to FIG. 8 , the hand-held
请参阅图9,加持固定组件67包括固定与支撑立板66顶部端面的支架671,支架671的顶部端面固定连接有“L”字形结构的定夹板672,定夹板672的一侧分别设置有动夹板673和气缸674,气缸674的驱动端固定连接有动夹板673,定夹板672与动夹板673之间通过滑槽连接,且定夹板672与动夹板673的相邻端面均设置有防护垫675。Please refer to FIG. 9 , the holding and fixing
请参阅图10,方向盘组件7包括固定夹持设置在方向盘固定机构6顶部的握持圈71,握持圈71的内侧壁固定连接有辅板72,辅板72的中心位置贯穿式固定连接有衔接轴套73。Please refer to FIG. 10 , the
本发明还涉及上述汽车方向盘平面度及同轴度的快速检测系统的检测方法,包括如下步骤:The present invention also relates to the detection method of the above-mentioned rapid detection system for the flatness and coaxiality of the steering wheel of the automobile, comprising the following steps:
S1、设备整平:利用调平机构2和调平参照组件4,对整个设备进行整平处理,整平时,操作人员利用扳手拧动紧固螺母24,让紧固螺母24带动螺纹柱22和底脚25转动,在螺纹柱22转动的过程中,可以调节微调螺母23与内丝筒21之间的间距,在调节的过程中,操作人员需要观察气泡43是否位于调平参照刻线46的中心位置,当气泡43位于调平参照刻线46的内部中心后,停止整平操作,从而确保整个设备在检测过程中始终处在水平状态;S1. Equipment leveling: Use the
S2、固定方向盘:将整个方向盘组件7放至三个加持固定组件67的夹持区段中,放置时,不仅需要确保衔接轴套73套接在同轴检测器641的外部,而且还要确保握持圈71均位于三个加持固定组件67中定夹板672和动夹板673之间的夹持腔体内,随后让气缸674动作,对整个方向盘组件7进行夹持固定处理;S2. Fixing the steering wheel: Put the entire
S3、放置手持划线机构65:步骤S2中的方向盘组件7固定后,将整个手持划线机构65的一端套接在整根衔接柱642的外部,借助轴承座652,形成手持划线机构65与衔接柱642之间的可拆式的转动结构;S3, placing the hand-held scribing mechanism 65: after the
S4、同轴度检测:同轴检测器641为圆柱体结构,其可以模拟汽车转向轴与衔接轴套73之间的连接方式,通过该圆柱体能否穿过衔接轴套73来判断该方向盘的同轴度;S4. Coaxiality detection: The
S5、平面度检测:步骤S3中的整个手持划线机构65放置完成后,调节记号笔655笔尖与划线纸53之间的距离,确保记号笔655的笔尖与划线纸53的上表面刚好接触,随后操作人员手持手柄654,朝着一个方向拧动手柄654,让手柄654带动传动板653以手柄654为轴心转动,在传动板653转动的过程中,传动板653的底部端面始终与握持圈71的上表面相接触,然后,传动板653带动记号笔655做圆周运动,让记号笔655的笔尖在划线纸53的上表面画出圆形检测线,该圆形检测线作为记号笔655在做圆周运动过程中留下的轨迹线;S5, flatness detection: after the entire hand-held
S6、平面度判断:根据步骤S5中在划线纸53上表面所画出的圆形检测线,观察圆形检测线是否存在深浅不一的区段和断开的区段,颜色较浅和断开的区段,均代表该位置所对应方向盘的区段较高,相对应的这个方向盘的平面度就较低,即可完成方向盘平面度的检测。S6, flatness judgment: according to the circular detection line drawn on the upper surface of the scribed paper 53 in step S5, observe whether the circular detection line has sections with different shades and disconnected sections, and the colors are lighter and The disconnected sections all represent that the section of the steering wheel corresponding to the position is higher, and the flatness of the corresponding steering wheel is lower, and the detection of the flatness of the steering wheel can be completed.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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