CN110761102B - Wire rope inserts rope ware - Google Patents

Wire rope inserts rope ware Download PDF

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Publication number
CN110761102B
CN110761102B CN201911036917.6A CN201911036917A CN110761102B CN 110761102 B CN110761102 B CN 110761102B CN 201911036917 A CN201911036917 A CN 201911036917A CN 110761102 B CN110761102 B CN 110761102B
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CN
China
Prior art keywords
wire rope
metal wire
slotting tool
support
baffle
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CN201911036917.6A
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Chinese (zh)
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CN110761102A (en
Inventor
孙长春
张红
赵成涛
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MCC Baosteel Technology Services Co Ltd
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MCC Baosteel Technology Services Co Ltd
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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/16Auxiliary apparatus
    • D07B7/18Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes

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  • Ropes Or Cables (AREA)

Abstract

The invention discloses a metal wire rope inserting device which comprises a support unit, a slotting tool and a spiral mechanism, wherein the support unit is used for placing a metal wire rope, the support unit is arranged on a workbench, the slotting tool is used for separating at least one metal wire rope strand from the rest of the metal wire rope strands in the metal wire rope, the spiral mechanism is used for moving the slotting tool, the spiral mechanism is arranged on the support unit, and the slotting tool penetrates through the spiral mechanism and the support unit. The invention solves the problems of time and labor waste and unsafe operation of the large-diameter metal wire rope sleeve insertion weaving.

Description

Wire rope inserts rope ware
Technical Field
The invention relates to the technical field of metal wire rope inserting and weaving, in particular to a metal wire rope inserting device.
Background
At present, large-scale equipment for construction such as electromechanical installation is hoisted more and more frequently, the diameter of a used metal wire rope is also larger and more, especially for hoisting large-scale and special equipment, the requirements on the specification, the size and the like of the metal wire rope are high, the metal wire rope is generally a special metal wire rope, and rope sleeves need to be customized according to scheme requirements or manufactured by self, and most of the metal wire rope sleeves are manufactured by self. However, as the diameter of the wire rope increases, the wire rope becomes stiffer and stiffer, and therefore, the mutual tightening force between each strand of the wire rope and the other strands also becomes greater.
In the prior art, the single-strand wire is usually separated from other strands of wires completely by manpower, the implementation is very difficult, even multiple persons are needed for cooperation, time and labor are wasted, and the operation safety is reduced along with the increase of the diameter of the wire rope and the increase of operators.
Disclosure of Invention
In view of the above-mentioned disadvantages of the prior art, the present invention is directed to a wire rope inserter, which solves the problems of the prior art that it is difficult to separate a single wire from several other wires completely by manpower, even requires cooperation of many people, is time-consuming and labor-consuming, and the safety of operation is reduced with the increase of the diameter of the wire rope and the number of workers.
To achieve the above and other related objects, the present invention provides a wire rope inserter, including:
the support unit is used for placing a metal wire rope and arranged on the workbench;
a blade for separating at least one wire strand from the remaining wire strands in the wire rope;
the spiral mechanism is used for moving the slotting tool and is arranged on the support unit, and the slotting tool penetrates through the spiral mechanism and the support unit.
In an embodiment of the present invention, the rack unit includes:
at least one separation support is provided with a spiral mechanism, the slotting tool penetrates through the spiral mechanism and the separation support, and the separation support is arranged on the workbench.
In an embodiment of the present invention, the rack unit further includes:
the first fixing plate is used for placing the metal wire rope, and the first fixing plate is installed on the separation bracket.
In an embodiment of the present invention, the rack unit further includes:
at least one fixed bolster for placing the wire rope, the fixed bolster set up in on the workstation.
In an embodiment of the present invention, the rack unit further includes:
and the pressing plate is used for pressing the metal wire rope, and the pressing plate is arranged on the fixed support.
In an embodiment of the present invention, a bottom of the screw mechanism is provided with a sliding mechanism for sliding on the bracket unit.
In an embodiment of the present invention, the separation bracket includes two vertical rods installed on the workbench, and an arc rod is disposed between the two vertical rods.
In an embodiment of the invention, the two vertical rods are provided with a first fixing plate, the arc rod is provided with the screw mechanism, and the slotting tool penetrates through the screw mechanism and the arc rod.
In an embodiment of the invention, a sliding plate is arranged inside the sliding mechanism, and the sliding plate is installed between the sliding mechanism and the separation bracket.
In an embodiment of the invention, the screw mechanism has a circular arc shape.
As described above, the wire rope inserter of the present invention has the following beneficial effects:
the metal wire rope inserting device comprises a support unit, a slotting tool and a spiral mechanism, wherein the support unit is used for placing a metal wire rope, the support unit is arranged on a workbench, the slotting tool is used for separating at least one metal wire rope strand from the rest metal wire rope strands in the metal wire rope, the spiral mechanism is used for moving the slotting tool, the spiral mechanism is arranged on the support unit, and the slotting tool penetrates through the spiral mechanism and the support unit. The invention solves the problems of time and labor waste and unsafe operation of the large-diameter metal wire rope sleeve insertion weaving, and greatly improves the insertion weaving efficiency.
The metal wire rope inserting device is simple in structure, convenient to operate and high in operation safety, one metal wire rope strand or a plurality of metal wire rope strands can be separated in the inserting and weaving process, and efficiency is high.
The metal wire rope inserting device is provided with the spiral mechanism for moving the slotting tool, the position and the depth of the slotting tool can be flexibly adjusted in the inserting and weaving process, the inserting and weaving efficiency is further improved, and the metal wire rope sleeving and inserting weaving is time-saving and labor-saving.
Drawings
Fig. 1 is an overall structural diagram of a wire rope inserter according to an embodiment of the present application.
Fig. 2 is a schematic view a-a of a separation bracket of a wire rope inserter according to an embodiment of the present disclosure.
Fig. 3 is a schematic view of a separation bracket of a wire rope inserter according to an embodiment of the present disclosure.
Fig. 4 is a schematic view of C-C on the arc rod of the separation bracket of the wire rope inserter according to the embodiment of the present application.
Fig. 5 is a schematic view of a wire rope inserter provided in an embodiment of the present application in a first operating state.
Fig. 6 is a schematic view of a wire rope inserter according to an embodiment of the present disclosure in a second operating state.
Fig. 7 is a schematic view of a wire rope inserter provided in this embodiment of the present application, which is in a third operating state.
Description of the element reference numerals
1 first fixing support
2 second fixing support
3 separating support
4 first pressing plate
5 second pressing plate
6 working table
7 screw mechanism
8 slotting tool
9 first fixing plate
10 first baffle
11 second baffle
12 sliding mechanism
13 skateboard
31 vertical rod
32 arc rod
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the drawings only show the components related to the present invention rather than the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
Referring to fig. 1, fig. 2, fig. 3, and fig. 4, fig. 1 is an overall structural diagram of a wire rope inserter according to an embodiment of the present application. Fig. 2 is a schematic view a-a of a separation bracket of a wire rope inserter according to an embodiment of the present disclosure. Fig. 3 is a schematic view of a separation bracket of a wire rope inserter according to an embodiment of the present disclosure. Fig. 4 is a schematic view of C-C on the arc rod of the separation bracket of the wire rope inserter according to the embodiment of the present application. The invention provides a wire rope inserting device, which comprises: the support comprises a support unit, a slotting tool 8 and a spiral mechanism 7, wherein the support unit is used for placing a metal wire rope, and the metal wire rope can be but is not limited to a steel wire rope, a copper wire rope and an iron wire rope. The holder unit is provided on the table 6. Specifically, the bracket unit includes, but is not limited to, at least one separation bracket 3, and a first fixing plate 9. In fig. 1, one of the separation holders 3 is provided. The separation support 3 comprises two vertical rods 31 arranged on the workbench 6, an arc rod 32 is arranged between the two vertical rods 31, and at least one arc rod 32 is arranged. Specifically, the connecting rod between the two vertical rods 31 may be set to be an arc shape, may also be set to be a cross rod, and may also be set to be other shapes, and the bottom surface of the screw mechanism 7 and the shape of the sliding mechanism 12 need to be adapted to the connecting rod between the two vertical rods 31, when the connecting rod is the arc rod 32, the bottom surface of the screw mechanism 7 and the shape of the sliding mechanism 12 also are arc shapes, when the connecting rod is the cross rod, then the bottom surface of the screw mechanism 7 and the shape of the sliding mechanism 12 also are horizontal, and the shape of the connecting rod needs to be set according to the situation. The screw mechanism 7 may be, but is not limited to, a screw structure, and when the screw mechanism 7 is a screw structure, the screw mechanism 7 is screwed with the cutting insert 8. In fig. 1, two arc rods 32 are provided. The separation support 3 is provided with a spiral mechanism 7, and the bottom of the separation support 3 is provided with a sliding mechanism 12, so that the slotting tool 8 can move along the direction of the arc rod 32 of the separation support 3. The sliding mechanism 12 is sleeved on the outer sides of the two arc rods 32, but the sliding plate 13 is not limited to be arranged at the position where the sliding mechanism 12 contacts with the arc rods 32, and a sliding block can be arranged at the position where the sliding mechanism 12 contacts with the arc rods 32. The slotting tool 8 sequentially passes through the top surfaces of the spiral mechanism 7 and the sliding mechanism 12, the two arc rods 32 and the bottom surface of the sliding mechanism 12, and specifically, the slotting tool 8 can but is not limited to sequentially pass through the center of the spiral mechanism 7, the center of the top surface of the sliding mechanism 12, the centers of the two arc rods 32 and the center of the bottom surface of the sliding mechanism 12, so that the spiral mechanism 7 can drive the slotting tool 8 to move up and down and left and right to control the inserting depth and the inserting direction of the slotting tool 8. Specifically, a handle can be arranged on the screw mechanism 7, so that the direction of the slotting tool 8 can be controlled conveniently. Two vertical rods 31 are arranged on the workbench 6, and the bottom of the workbench 6 may be, but is not limited to, provided with a support. In particular, the plug blade 8 is used to separate at least one wire strand from the remaining wire strands in the wire rope.
Referring to fig. 2, one first fixing plate 9 may be disposed between two vertical rods 31 of the wire rope inserter, but not limited to, and a plurality of first fixing plates 9 may also be disposed, and the number of the first fixing plates 9 needs to be set according to actual needs. The first fixing plate 9 is used for placing the metal wire rope and plays a role in supporting the metal wire rope. The first fixing plate 9 may further be provided with a first baffle 10 and a second baffle 11, the wire rope is placed between the first baffle 10 and the second baffle 11, and specifically, the first baffle 10 and the second baffle 11 may also be configured to move left and right, so as to adjust a distance between the first baffle 10 and the second baffle 11 according to the thickness of the wire rope. Specifically, the bracket unit further includes, but is not limited to, at least one fixing bracket and a pressing plate. In fig. 1, the fixing bracket is divided into a first fixing bracket 1 and a second fixing bracket 2, the first fixing bracket 1 and the second fixing bracket 2 are respectively arranged at two ends of the separation bracket 3, the first fixing bracket 1 and the second fixing bracket 2 are used for placing the metal wire rope, and the first fixing bracket 1 and the second fixing bracket 2 are arranged on the workbench 6. The wire rope fixing device is characterized in that a first pressing plate 4 is arranged on the first fixing support 1, a second pressing plate 5 is arranged on the second fixing support 2, and the first pressing plate 4 and the second pressing plate 5 are used for pressing the wire rope. Specifically, the first pressure plate 4 and the second pressure plate 5 can also be replaced by openable and closable latches, and the first pressure plate 4 and the second pressure plate 5 can be adjusted arbitrarily according to needs. Specifically, not only can set up a set ofly on workstation 6 first fixed bolster 1, separation support 3, second fixed bolster 2 can set up the multiunit according to the work needs first fixed bolster 1, separation support 3, second fixed bolster 2, consequently, can carry out several groups of wire rope's inserting simultaneously and compile, efficiency is higher.
Referring to fig. 5, 6 and 7, fig. 5 is a schematic view illustrating a wire rope inserter according to an embodiment of the present disclosure in a first working state. Fig. 6 is a schematic view of a wire rope inserter according to an embodiment of the present disclosure in a second operating state. Fig. 7 is a schematic view of a wire rope inserter provided in this embodiment of the present application, which is in a third operating state. Firstly, a working platform, namely the working platform 6, needs to be manufactured, the working platform 6 is provided with the first fixing support 1, the separating support 3 and the second fixing support 2, the metal wire rope sequentially passes through the first fixing support 1, the separating support 3 and the second fixing support 2, is fixed by the first fixing support 1 and the second fixing support 2, is pressed by the first pressing plate 4 and the second pressing plate 5, the slotting tool 8 on the separating support 3 is used, the slotting tool 8 can move up and down by the spiral mechanism 7, the spiral mechanism 7 can slide left and right on the arc rod 32, the slotting tool 8 separates the metal wire rope strands from the rest of the metal wire rope, the slotting tool 8 is different according to different braiding modes, the number of the separated metal wire ropes is different, the method comprises the steps of scattering the metal wire rope head at one end of the first fixing support 1 in advance, inserting one of the strands of the metal wire rope head scattered in advance into a gap between the separated metal wire rope strand and the rest of the metal wire rope strands, tightening the metal wire rope strands according to the manufacturing method of the inserting and weaving metal wire rope sleeve, the position of the wire rope in the first and second fixed brackets 1, 2 can be moved to tighten the strands of the wire rope, the screw mechanism 7 is moved upwards, and lifting the slotting tool 8 to enable the slotting tool 8 to be separated from the metal wire rope, separating the strand of the next metal wire rope according to the manufacturing method requirement of the braiding wire rope sleeve, moving the slotting tool 8 downwards and leftwards or rightwards, and inserting one or more strands of the other metal wire rope by using the slotting tool 8 until the metal wire rope is braided.
Referring to fig. 5, 6 and 7, when the wire rope inserter of the present invention is used, the screw mechanism 7 is first moved, the slotting tool 8 is inserted between two wire ropes, the screw mechanism 7 is slid leftward, the screw mechanism 7 is moved downward, the slotting tool 8 is continuously inserted into the wire ropes, the screw mechanism 7 is slid on the arc rod 32, so that the slotting tool 8 is inserted between the wire strands, the wire rope head is broken at one end of the first fixing bracket 1, one of the strands in the wire rope head is broken in advance, the separated wire rope strand is inserted into a gap where the separated wire rope strand is separated from the other wire strands, the screw mechanism 7 is moved upward, the slotting tool 8 is withdrawn, the wire rope is loosened and rotated, and after the rotation is completed, the wire rope inserter is moved through the first pressing plate 4, And the second pressing plate 5 compresses the metal wire rope, and continuously separates the strands of the next group of metal wire rope according to the requirements of the manufacturing method of the inserting and knitting metal wire rope sleeve until the inserting and knitting of the metal wire rope is finished.
In summary, the wire rope inserting device of the present invention includes a support unit, a knife 8, and a screw mechanism 7. The support unit is used for placing a metal wire rope and is arranged on the workbench 6. The plug blade 8 serves to separate at least one wire strand from the remaining wire strands in the wire rope. The screw mechanism 7 is used for moving the slotting tool 8, the screw mechanism 7 is installed on the support unit, and the slotting tool 8 penetrates through the screw mechanism 7 and the support unit. The invention solves the problems of time and labor waste and unsafe operation of the large-diameter metal wire rope sleeve insertion weaving, and greatly improves the insertion weaving efficiency.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (6)

1. A wire rope insertion device, comprising:
the support unit is used for placing a metal wire rope and arranged on the workbench;
a blade for separating at least one wire strand from the remaining wire strands in the wire rope;
the screw mechanism is used for moving the slotting tool and is arranged on the support unit, and the slotting tool penetrates through the screw mechanism and the support unit;
wherein the holder unit includes:
the slotting tool penetrates through the spiral mechanism and the separation support, and the separation support is arranged on the workbench; the first fixing plate is used for placing the metal wire rope and is arranged on the separation bracket;
the bottom of the spiral mechanism is provided with a sliding mechanism which is used for sliding on the bracket unit;
the separating bracket comprises two vertical rods arranged on the workbench, and an arc rod is arranged between the two vertical rods;
the slotting tool sequentially penetrates through the center of the spiral mechanism, the center of the top surface of the sliding mechanism, the centers of the two arc rods and the center of the bottom surface of the sliding mechanism;
the first fixing plate is provided with a first baffle and a second baffle, the metal wire rope is placed between the first baffle and the second baffle, and the first baffle and the second baffle are arranged to move left and right.
2. The wire rope inserter according to claim 1, wherein the holder unit further comprises:
at least one fixed bolster for placing the wire rope, the fixed bolster set up in on the workstation.
3. The wire rope inserter of claim 2 wherein: the rack unit further includes:
and the pressing plate is used for pressing the metal wire rope, and the pressing plate is arranged on the fixed support.
4. The wire rope inserter of claim 1 wherein: the first fixing plates are installed on the two vertical rods, the spiral mechanism is installed on the arc rod, and the slotting tool penetrates through the spiral mechanism and the arc rod.
5. The wire rope inserter of claim 1 wherein: the inside of slide mechanism is provided with the slide, the slide is installed slide mechanism with separate between the support.
6. The wire rope inserter of claim 1 wherein: the spiral mechanism is arc-shaped.
CN201911036917.6A 2019-10-29 2019-10-29 Wire rope inserts rope ware Active CN110761102B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911036917.6A CN110761102B (en) 2019-10-29 2019-10-29 Wire rope inserts rope ware

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911036917.6A CN110761102B (en) 2019-10-29 2019-10-29 Wire rope inserts rope ware

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Publication Number Publication Date
CN110761102A CN110761102A (en) 2020-02-07
CN110761102B true CN110761102B (en) 2021-01-29

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1261145A (en) * 1916-11-02 1918-04-02 Fred Maki Device for use in splicing ropes or cables.
US2390505A (en) * 1944-09-20 1945-12-11 Elmer H Borgelt Rope splicing tool
JPS5547913Y2 (en) * 1975-12-12 1980-11-10
CN201103651Y (en) * 2007-11-07 2008-08-20 陈际军 Cable plugging tools
CN104287837A (en) * 2014-10-24 2015-01-21 南京市胸科医院 Chest puncture positioning device
CN205711517U (en) * 2016-05-10 2016-11-23 邱敏 The auxiliary device of rope sling is inserted for forming wire-rope into interlocking-wire
CN206396544U (en) * 2016-12-17 2017-08-11 江阴市新天金属制品有限公司 A kind of steel wire rope is spliced auxiliary mould
CN206566004U (en) * 2016-12-16 2017-10-20 任宏生 A kind of Multifunction ultrasound puncture guide device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1261145A (en) * 1916-11-02 1918-04-02 Fred Maki Device for use in splicing ropes or cables.
US2390505A (en) * 1944-09-20 1945-12-11 Elmer H Borgelt Rope splicing tool
JPS5547913Y2 (en) * 1975-12-12 1980-11-10
CN201103651Y (en) * 2007-11-07 2008-08-20 陈际军 Cable plugging tools
CN104287837A (en) * 2014-10-24 2015-01-21 南京市胸科医院 Chest puncture positioning device
CN205711517U (en) * 2016-05-10 2016-11-23 邱敏 The auxiliary device of rope sling is inserted for forming wire-rope into interlocking-wire
CN206566004U (en) * 2016-12-16 2017-10-20 任宏生 A kind of Multifunction ultrasound puncture guide device
CN206396544U (en) * 2016-12-17 2017-08-11 江阴市新天金属制品有限公司 A kind of steel wire rope is spliced auxiliary mould

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