CN110756705A - Cutting equipment for cable production and operation method thereof - Google Patents
Cutting equipment for cable production and operation method thereof Download PDFInfo
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- CN110756705A CN110756705A CN201911298457.4A CN201911298457A CN110756705A CN 110756705 A CN110756705 A CN 110756705A CN 201911298457 A CN201911298457 A CN 201911298457A CN 110756705 A CN110756705 A CN 110756705A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 220
- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000000428 dust Substances 0.000 claims description 47
- 230000005540 biological transmission Effects 0.000 claims description 34
- 230000009471 action Effects 0.000 claims description 22
- 239000012535 impurity Substances 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 abstract description 14
- 230000007613 environmental effect Effects 0.000 description 20
- 238000009434 installation Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 238000010276 construction Methods 0.000 description 3
- 238000011017 operating method Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Abstract
The invention discloses cutting equipment for cable production, which comprises an operating platform, a first hydraulic cylinder, a bearing plate, a bearing block, a top plate, a second hydraulic cylinder, a fixed cavity, a fan, a motor and a cutting wheel, and is characterized in that: the operating table is arranged on the support, the first hydraulic cylinder is arranged on the positioning plate, the sliding block is arranged on the back face of the bearing plate, mounting plates are arranged at two ends of the bearing block, the top plate is arranged on the stand column, the second hydraulic cylinder is arranged on the top plate, the fixed cavity is arranged on the second piston rod, the fan is arranged in the exhaust pipe, and the motor is arranged at the bottom of the fixed cavity. According to the invention, the bearing plate drives the bearing block and the cable placed in the bearing groove to move, the cable in the bearing groove is cut, and the sliding rod transversely penetrates through the connecting hole in the sliding block, so that the bearing plate can be prevented from shaking in the moving process, the stability of the cable in the cutting process is improved, and the cutting quality of the cable is enhanced.
Description
Technical Field
The invention relates to the technical field of cable production, in particular to cutting equipment for cable production and an operation method thereof.
Background
Along with the rapid development of urban construction, municipal engineering works are increasing. Among them, the modification of power cables for power supply is more common, and the power cables are often required to be cut during the processing of the power cables. The problem that construction wastes time and energy and is inefficient exists in the traditional power cable cutting construction, for example, a patent with the application number of 201620487894.6 discloses a cable cutting device, which solves the problems of high labor intensity and low working efficiency, but has the problems of poor stability, low cutting quality and small application range of a cable in the cutting process.
Disclosure of Invention
The invention aims to solve the problems of poor stability, low cutting quality and small application range of a power cable in the cutting process of the conventional cable cutting device, and provides cutting equipment for cable production and an operation method thereof, wherein the cutting equipment is reasonable in structural design, high in working efficiency, good in stability, good in cutting quality and wide in application range of the power cable in the cutting process.
The technical scheme adopted for solving the technical problem is as follows:
the utility model provides a cutting equipment for cable manufacture, includes operation panel, pneumatic cylinder one, loading board, carrier block, roof, pneumatic cylinder two, fixed chamber, fan, motor and cutting wheel, its characterized in that: the operation table is arranged on the support, the upright post and the positioning plate are vertically arranged on the operation table, the sliding rod is arranged between the positioning plate and the support, the upright post and the positioning plate, the operation table is connected with the support, the upright post and the positioning plate through welding, the connecting strength between the operation table and the support, the upright post and the positioning plate is improved, the structural strength of the cutting equipment is enhanced, and further the stability of a cable in the cutting process is improved, the first hydraulic cylinder is arranged on the positioning plate, the first piston rod is arranged on the first hydraulic cylinder, the first hydraulic cylinder is arranged on the positioning plate through bolts, the mounting efficiency and the mounted stability of the first hydraulic cylinder are improved, the stability of the first hydraulic cylinder in the working process is enhanced, the sliding block is arranged on the back surface of the bearing plate, the cutting groove which penetrates through the bearing plate up and down is arranged on the bearing plate, the two ends of the bearing block are provided with mounting plates, the bearing block is provided with bearing grooves, the mounting plates are mounted on the bearing plates through mounting bolts, cables are placed in the arc-shaped bearing grooves, the cables can be prevented from shaking in the cutting process, the stability of the cables in the cutting process is improved, the cutting quality of the cables is enhanced, on the other hand, the universality of cutting equipment can be enlarged, the cutting requirements of cables with different thicknesses are met, the application range of the cutting equipment is enlarged, the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced, the top plate is arranged on the stand column, the hydraulic cylinder II is arranged on the top plate, the piston rod II is arranged on the hydraulic cylinder II, the piston rod II vertically penetrates out from the lower part of the top plate, the fixed cavity is arranged on the piston rod II, the bottom of the fixed cavity is provided with a fixed cavity and an exhaust pipe, and the two ends of the fixed cavity are provided with pipes, the fan is arranged in the exhaust pipe, the power wire is arranged on the fan, the motor is arranged at the bottom of the fixed cavity, the power wire and the transmission shaft are arranged on the motor, the cutting wheel is arranged on the transmission shaft through the mounting ring, the top of the cutting wheel penetrates into the fixed cavity from the fixed groove, the dust generated in the cable cutting process is carried by the air flow to enter the fixed cavity from the fixed groove under the action of the fan, the dust entering the fixed cavity can be prevented from flowing back from the fixed groove through the baffle plate, the environmental protection performance is improved, on the other hand, the cutting wheel in the rotating process can be protected through the baffle plate, the cable can be cut continuously, the cutting efficiency of the cable is improved, the air flow is discharged from the exhaust pipe under the action of the fan, the dust carried by the air flow flows from the middle part to two ends in the fixed cavity, the dust can be blocked by the, the dust is prevented from being discharged from the fixed cavity, and the environmental protection performance is improved.
Preferably, the operation panel between the positioning plate and the positioning plate is provided with a waste material box, waste materials generated in the cable cutting process can be received through the waste material box, the waste materials are prevented from flying at will, and the environmental protection performance is improved.
Preferably, the bearing plate is connected with the first piston rod, the bearing plate is arranged on the first piston rod through a sliding block under the action of the first hydraulic cylinder and the first piston rod, the first hydraulic cylinder and the first piston rod push the bearing plate to move back and forth on the sliding rod through the sliding block, the bearing plate drives the bearing block and a cable placed in the bearing groove to move, the cable in the bearing groove is cut, the sliding rod transversely penetrates through a connecting hole in the sliding block, the bearing plate can be prevented from shaking in the moving process, the stability of the cable in the cutting process is improved, and the cutting quality of the cable is enhanced.
Preferably, the bearing block is arranged into a structure which can be replaced on the bearing plate through the mounting plate and the mounting bolt, the bearing block with the corresponding bearing groove is selected according to the thickness degree of the cable to be cut as required, the bearing block is mounted on the bearing plate through the mounting plate and the mounting bolt, the cable is placed into the arc-shaped bearing groove, the cable can be prevented from shaking in the cutting process, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, on the other hand, the universality of the cutting equipment can be enlarged, the cutting requirements of cables with different thicknesses are met, the application range of the cutting equipment is enlarged, and the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced.
As preferred, the fixed intracavity bottom of fixed slot both sides be provided with the baffle perpendicularly, and be provided with the filter screen perpendicularly at fixed intracavity portion both ends, the effect of fan carries the dust that cable cutting process produced with the air current to enter into fixed intracavity from the fixed slot, the dust that can avoid entering into fixed intracavity through the baffle flows back from the fixed slot, the feature of environmental protection is improved, on the other hand, also can play the guard action to the cutting wheel of rotation in-process through the baffle, make the cable can continuously cut, the cutting efficiency of cable is improved, the effect of fan is discharged the air current from the exhaust pipe, the air current carries the dust to flow from the middle part to both ends at fixed intracavity, the effect of filter screen can block the dust, make the air current discharge through the exhaust pipe, avoid the dust to discharge from fixed chamber, the feature of environmental protection.
Preferably, the bottom of the fixed cavity is provided with a pressure lever through a spring, the pressure lever is provided with an arc-shaped structure, a cable needing to be cut is placed in the bearing groove, the fixed cavity descends under the action of the hydraulic cylinder II and the piston rod II, the fixed cavity pushes the pressure lever to descend through the spring, the pressure lever presses the cable, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, the bearing plate horizontally moves under the action of the hydraulic cylinder I and the piston rod I to drive the bearing block and the cable in the bearing groove on the bearing block to horizontally move, the cable moves along the pressure lever, the stability of the cable in the cutting process is further improved, on the other hand, the situation that the cut cable bounces can be avoided through the pressure lever, and the safety of the cable in the cutting process is improved.
Preferably, the bottom of the impurity discharging pipe is provided with a sealing cover, the sealing cover is clamped on the impurity discharging pipe, the sealing cover is opened, dust collected in the fixed cavity is conveniently discharged from the impurity discharging pipe, the dust is prevented from flying at will, and the environmental protection performance is improved.
Preferably, the cutting wheel is arranged to be of a structure which can be replaced on the transmission shaft through the mounting ring, the cutting wheel with a proper structure is selected according to different cutting requirements of the melting cable, the cutting quality of the cable is improved, the application range of the cutting device can be expanded, the cost for manufacturing a plurality of sets of cutting devices is reduced, the mounting ring is connected with the transmission shaft through threads, the installation of the cutting wheel on the transmission shaft is facilitated, the installation efficiency of the cutting wheel on the transmission shaft and the stability of the cutting wheel after installation are improved, and the stability of the cutting wheel in the process of cutting the cable is enhanced.
An operating method suitable for cutting equipment for cable production is characterized in that: the operation method comprises the following steps:
firstly, the method comprises the following steps: checking whether the line of the cutting equipment for cable production is normal or not, and checking whether the hydraulic cylinder I, the hydraulic cylinder II, the motor and the fan can work normally or not;
secondly, the method comprises the following steps: according to the thickness degree of the cable to be cut and the cutting requirement, selecting a bearing block with a corresponding bearing groove and a corresponding cutting wheel, mounting the bearing block on the bearing plate through a mounting plate and a mounting bolt, and mounting the cutting wheel on a transmission shaft through a mounting ring;
thirdly, the method comprises the following steps: placing a cable to be cut into a bearing groove on a bearing block, starting a first hydraulic cylinder, pushing the bearing plate to move back and forth on a sliding rod through a sliding block by the first hydraulic cylinder and a first piston rod, and driving the bearing block and the cable placed in the bearing groove to move by the bearing plate;
fourthly: starting a hydraulic cylinder II, driving a fixed cavity to ascend or descend by the hydraulic cylinder II and a piston rod II, driving a motor and a cutting wheel to ascend or descend by the fixed cavity, starting the motor, driving a transmission shaft and the cutting wheel arranged on the transmission shaft to rotate by the motor, enabling the descending cutting wheel to be in contact with a cable, and cutting the cable;
fifth, the method comprises the following steps: starting a fan, wherein the fan is used for enabling air flow to carry dust generated in the cable cutting process to enter the fixing cavity from the fixing groove;
sixth: after the cable cutting work is finished, the motor is closed, the hydraulic cylinder I, the hydraulic cylinder II, the motor and the fan are started, the cut cable is taken down from the bearing groove, impurities such as chips generated in the cable cutting process are cleaned and removed, and the power supply is cut off.
Has the advantages that: according to the invention, the baffles are vertically arranged at the bottoms in the fixing cavities at two sides of the fixing groove, the filter screens are vertically arranged at two ends in the fixing cavity, dust generated in the cable cutting process is carried by airflow from the fixing groove into the fixing cavity under the action of the fan, the dust entering the fixing cavity can be prevented from flowing back from the fixing groove through the baffles, the environmental protection performance is improved, on the other hand, the cutting wheel in the rotating process can be protected through the baffles, the cable can be continuously cut, the cutting efficiency of the cable is improved, the airflow is discharged from the exhaust pipe under the action of the fan, the airflow carries the dust to flow from the middle part to two ends in the fixing cavity, the dust can be blocked under the action of the filter screens, the airflow is discharged through the exhaust pipe, the dust is prevented from being discharged from.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a partial structural schematic view of the present invention, illustrating a connection structure of a first hydraulic cylinder and a bearing plate.
Fig. 3 is a right side view of fig. 2 of the present invention.
FIG. 4 is a partial schematic structural diagram of the present invention, illustrating a connection structure of a carrier plate and a carrier block.
FIG. 5 is a partial structural view of the present invention, illustrating a connection structure of the fixing chamber and the exhaust duct.
Fig. 6 is a partial structural view of the present invention, illustrating a connection structure of the fixing chamber and the pressing rod.
Fig. 7 is a schematic diagram of another embodiment of the present invention.
In the figure: 1. the automatic cutting machine comprises an operation table, 2 hydraulic cylinders I, 3 bearing plates, 4 bearing blocks, 5 top plates, 6 hydraulic cylinders II, 7 fixing cavities, 8 fans, 9 motors, 10 cutting wheels, 11 supports, 12 upright columns, 13 waste material boxes, 14 positioning plates, 15 sliding rods, 16 piston rods I, 17 sliding blocks, 18 cutting grooves, 19 connecting holes, 20 mounting plates, 21 bearing grooves, 22 mounting bolts, 23 piston rods II, 24 fixing grooves, 25 exhaust pipes, 26 impurity discharging pipes, 27 baffle plates, 28 filter screens, 29 sealing covers, 30 springs, 31 compression rods, 32 power wires, 33 transmission shafts, 34 mounting rings and 35 guide plates.
Detailed Description
The invention will be described in more detail below with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1-6, a cutting equipment for cable manufacture, includes operation panel 1, pneumatic cylinder 2, loading board 3, carrier block 4, roof 5, pneumatic cylinder two 6, fixed chamber 7, fan 8, motor 9 and cutting wheel 10, its characterized in that: the operation table 1 is arranged on the support 11, the upright post 12 and the positioning plate 14 are vertically arranged on the operation table 1, the sliding rod 15 is arranged between the positioning plate 14 and the positioning plate 14, the operation table 1 is connected with the support 11, the upright post 12 and the positioning plate 14 through welding, the connection strength between the operation table 1 and the support 11, the upright post 12 and the positioning plate 14 is improved, the structural strength of cutting equipment is enhanced, and further the stability of a cable in the cutting process is improved, the hydraulic cylinder I2 is arranged on the positioning plate 14, the piston rod I16 is arranged on the hydraulic cylinder I2, the hydraulic cylinder I2 is arranged on the positioning plate 14 through bolts, the installation efficiency and the stability after installation of the hydraulic cylinder I2 are improved, the stability of the hydraulic cylinder I2 in the working process is enhanced, the back surface of the bearing plate 3 is provided with the sliding block 17, the bearing plate 3 is provided with the cutting groove 18 which vertically penetrates, the slider 17 is provided with a connecting hole 19, the sliding rod 15 transversely penetrates through the connecting hole 19 on the slider 17, the two ends of the bearing block 4 are provided with mounting plates 20, the bearing block 4 is provided with a bearing groove 21, the mounting plates 20 are mounted on the bearing plate 3 through mounting bolts 22, the cable is placed in the arc-shaped bearing groove 21, the cable can be prevented from shaking in the cutting process, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, on the other hand, the universality of the cutting equipment can be enlarged, the cutting requirements of cables with different thicknesses can be met, the application range of the cutting equipment is enlarged, the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced, the top plate 5 is arranged on the upright post 12, the hydraulic cylinder two 6 is arranged on the top plate 5, the hydraulic cylinder two 6 is provided with a piston rod two 23, and the piston rod two 23 vertically penetrates out from the lower part of the top plate 5, the fixed cavity 7 is arranged on the second piston rod 23, the fixed cavity 7 and the impurity discharging pipe 26 are arranged at the bottom of the fixed cavity 7, the exhaust pipes 25 are arranged at two ends of the fixed cavity 7, the fan 8 is arranged in the exhaust pipes 25, the power cord 32 is arranged on the fan 8, the motor 9 is arranged at the bottom of the fixed cavity 7, the power cord 32 and the transmission shaft 33 are arranged on the motor 9, the cutting wheel 10 is arranged on the transmission shaft 33 through the mounting ring 34, the top of the cutting wheel 10 penetrates into the fixed cavity 7 from the fixed groove 24, the dust generated in the cable cutting process is carried by the airflow to enter the fixed cavity 7 from the fixed groove 24 under the action of the fan 8, the dust entering the fixed cavity 7 can be prevented from flowing back from the fixed groove 24 through the baffle 27, the environmental protection performance is improved, on the other hand, the cutting wheel 10 in the rotation process can also play a protection role through the baffle 27, make the cable can continuously cut, improve the cutting efficiency of cable, fan 8's effect is discharged the air current from exhaust pipe 25, and the air current carries the dust and flows to both ends from the middle part in fixed chamber 7, and the dust can be blockked in filter screen 28's effect, makes the air current discharge through exhaust pipe 25, avoids the dust to discharge from fixed chamber 7, has improved the feature of environmental protection.
Preferably, the operation table 1 between the positioning plate 14 and the positioning plate 14 is provided with the waste material box 13, the waste material box 13 can receive waste materials generated in the cable cutting process, the waste materials are prevented from being scattered randomly, and the environmental protection performance is improved.
Preferably, the bearing plate 3 is connected with the first piston rod 16, the bearing plate 3 is moved back and forth on the slide rod 15 through the slider 17 under the action of the first hydraulic cylinder 2 and the first piston rod 16, the first hydraulic cylinder 2 and the first piston rod 16 push the bearing plate 3 to move back and forth on the slide rod 15 through the slider 17, the bearing plate 3 drives the bearing block 4 and the cable placed in the bearing groove 21 to move, the cable in the bearing groove 21 is cut, the slide rod 15 transversely penetrates through the connecting hole 19 in the slider 17, the bearing plate 3 can be prevented from shaking in the moving process, the stability of the cable in the cutting process can be improved, and the cutting quality of the cable can be enhanced.
Preferably, the bearing block 4 is arranged to be a structure which can be replaced on the bearing plate 3 through the mounting plate 20 and the mounting bolt 22, the bearing block 4 with the corresponding bearing groove 21 is selected according to the thickness degree of the cable to be cut as required, the bearing block 4 is arranged on the bearing plate 3 through the mounting plate 20 and the mounting bolt 22, the cable is placed in the arc-shaped bearing groove 21, the cable can be prevented from shaking in the cutting process, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, on the other hand, the universality of the cutting equipment can be enlarged, the cutting requirements of different thickness cables are met, the application range of the cutting equipment is enlarged, and the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced.
Preferably, the bottom of the fixing cavity 7 at both sides of the fixing groove 24 is vertically provided with a baffle plate 27, and filter screens 28 are vertically arranged at two ends inside the fixed cavity 7, the fan 8 is used for leading the air flow to carry dust generated in the cable cutting process to enter the fixed cavity 7 from the fixed groove 24, the baffle plate 27 can prevent dust entering the fixed cavity 7 from flowing back from the fixed groove 24, thus improving the environmental protection performance, on the other hand, also can play the guard action through baffle 27 to the cutting wheel 10 of rotation in-process, make the cable can continuously cut, improve the cutting efficiency of cable, fan 8's effect is discharged the air current from exhaust pipe 25, and the air current carries the dust to flow to both ends from the middle part in fixed chamber 7, and the dust can be blockked in filter screen 28's effect, makes the air current discharge through exhaust pipe 25, avoids the dust to discharge from fixed chamber 7, has improved the feature of environmental protection.
Preferably, a pressure rod 31 is arranged at the bottom of the fixed cavity 7 through a spring 30, the pressure rod 31 is provided with an arc structure, a cable to be cut is placed in the bearing groove 21, the fixed cavity 7 descends under the action of the hydraulic cylinder II 6 and the piston rod II 23, the fixed cavity 7 pushes the pressure rod 31 to descend through the spring 30, the pressure rod 31 presses the cable, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, the bearing plate 3 horizontally moves under the action of the hydraulic cylinder I2 and the piston rod I16 to drive the bearing block 4 and the cable in the bearing groove 21 on the bearing block 4 to horizontally move, the cable moves along the pressure rod 31, the stability of the cable in the cutting process is further improved, on the other hand, the situation that the cut cable bounces can be avoided through the pressure rod 31, and the safety of the cable in the cutting process is improved.
Preferably, the bottom of the impurity discharging pipe 26 is provided with a sealing cover 29, the sealing cover 29 is clamped on the impurity discharging pipe 26, and the sealing cover 29 is opened, so that the dust collected in the fixed cavity 7 is conveniently discharged from the impurity discharging pipe 26, the dust is prevented from scattering randomly, and the environmental protection performance is improved.
Preferably, the cutting wheel 10 is arranged to be replaceable on the transmission shaft 33 through the mounting ring 34, and the cutting wheel 10 with a proper structure is selected according to different cutting requirements of the fused cable, so that the cutting quality of the cable is improved, the application range of the cutting device can be expanded, the cost for manufacturing a plurality of sets of cutting devices is reduced, the mounting ring 34 is connected with the transmission shaft 33 through threads, the installation of the cutting wheel 10 on the transmission shaft 33 is facilitated, the installation efficiency and the stability of the cutting wheel 10 on the transmission shaft 33 after installation are improved, and the stability of the cutting wheel 10 in the process of cutting the cable is enhanced.
An operating method suitable for cutting equipment for cable production is characterized in that: the operation method comprises the following steps:
firstly, the method comprises the following steps: checking whether the line of the cutting equipment for cable production is normal, and checking whether the hydraulic cylinder I2, the hydraulic cylinder II 6, the motor 9 and the fan 8 can work normally;
secondly, the method comprises the following steps: according to the thickness degree of the cable to be cut and the cutting requirement, selecting a bearing block 4 with a corresponding bearing groove 21 and a corresponding cutting wheel 10, mounting the bearing block 4 on a bearing plate 3 through a mounting plate 20 and a mounting bolt 22, and mounting the cutting wheel 10 on a transmission shaft 33 through a mounting ring 34;
thirdly, the method comprises the following steps: putting the cable to be cut into a bearing groove 21 on a bearing block 4, starting a hydraulic cylinder I2, pushing a bearing plate 3 to move back and forth on a sliding rod 15 through a sliding block 17 by the hydraulic cylinder I2 and a piston rod I16, and driving the bearing block 4 and the cable put into the bearing groove 21 to move by the bearing plate 3;
fourthly: starting a hydraulic cylinder II 6, driving a fixed cavity 7 to ascend or descend by the hydraulic cylinder II 6 and a piston rod II 23, driving a motor 9 and a cutting wheel 10 to ascend or descend by the fixed cavity 7, starting the motor 9, driving a transmission shaft 33 and the cutting wheel 10 installed on the transmission shaft 33 to rotate by the motor 9, enabling the descending cutting wheel 10 to be in contact with a cable, and cutting the cable, driving a bearing plate 3 to move back and forth on a sliding rod 15 through a sliding block 17 by the hydraulic cylinder I2 and the piston rod I16, driving the bearing block 4 and the cable placed in a bearing groove 21 to move by the bearing plate 3, and cutting the cable in the bearing groove 21;
fifth, the method comprises the following steps: starting the fan 8, wherein the action of the fan 8 enables air flow to carry dust generated in the cable cutting process into the fixing cavity 7 from the fixing groove 24;
sixth: after the cable cutting work is finished, the motor 9 is closed, the first hydraulic cylinder 2, the second hydraulic cylinder 6, the motor 9 and the fan 8 are started, the cut cable is taken down from the bearing groove 21, impurities such as chips generated in the cable cutting process are cleaned and removed, and a power supply is cut off.
Example two:
as shown in the attached figure 7, the cutting equipment for cable production comprises an operating platform 1, a first hydraulic cylinder 2, a bearing plate 3, a bearing block 4, a top plate 5, a second hydraulic cylinder 6, a fixed cavity 7, a fan 8, a motor 9 and a cutting wheel 10, and is characterized in that: the operation table 1 is arranged on the support 11, the upright post 12 and the positioning plate 14 are vertically arranged on the operation table 1, the sliding rod 15 is arranged between the positioning plate 14 and the positioning plate 14, the operation table 1 is connected with the support 11, the upright post 12 and the positioning plate 14 through welding, the connection strength between the operation table 1 and the support 11, the upright post 12 and the positioning plate 14 is improved, the structural strength of cutting equipment is enhanced, and further the stability of a cable in the cutting process is improved, the hydraulic cylinder I2 is arranged on the positioning plate 14, the piston rod I16 is arranged on the hydraulic cylinder I2, the hydraulic cylinder I2 is arranged on the positioning plate 14 through bolts, the installation efficiency and the stability after installation of the hydraulic cylinder I2 are improved, the stability of the hydraulic cylinder I2 in the working process is enhanced, the back surface of the bearing plate 3 is provided with the sliding block 17, the bearing plate 3 is provided with the cutting groove 18 which vertically penetrates, the slider 17 is provided with a connecting hole 19, the sliding rod 15 transversely penetrates through the connecting hole 19 on the slider 17, the two ends of the bearing block 4 are provided with mounting plates 20, the bearing block 4 is provided with a bearing groove 21, the mounting plates 20 are mounted on the bearing plate 3 through mounting bolts 22, the cable is placed in the arc-shaped bearing groove 21, the cable can be prevented from shaking in the cutting process, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, on the other hand, the universality of the cutting equipment can be enlarged, the cutting requirements of cables with different thicknesses can be met, the application range of the cutting equipment is enlarged, the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced, the top plate 5 is arranged on the upright post 12, the hydraulic cylinder two 6 is arranged on the top plate 5, the hydraulic cylinder two 6 is provided with a piston rod two 23, and the piston rod two 23 vertically penetrates out from the lower part of the top plate 5, the fixed cavity 7 is arranged on the second piston rod 23, the fixed cavity 7 and the impurity discharging pipe 26 are arranged at the bottom of the fixed cavity 7, the exhaust pipes 25 are arranged at two ends of the fixed cavity 7, the fan 8 is arranged in the exhaust pipes 25, the power cord 32 is arranged on the fan 8, the motor 9 is arranged at the bottom of the fixed cavity 7, the power cord 32 and the transmission shaft 33 are arranged on the motor 9, the cutting wheel 10 is arranged on the transmission shaft 33 through the mounting ring 34, the top of the cutting wheel 10 penetrates into the fixed cavity 7 from the fixed groove 24, the dust generated in the cable cutting process is carried by the airflow to enter the fixed cavity 7 from the fixed groove 24 under the action of the fan 8, the dust entering the fixed cavity 7 can be prevented from flowing back from the fixed groove 24 through the baffle 27, the environmental protection performance is improved, on the other hand, the cutting wheel 10 in the rotation process can also play a protection role through the baffle 27, make the cable can continuously cut, improve the cutting efficiency of cable, fan 8's effect is discharged the air current from exhaust pipe 25, and the air current carries the dust and flows to both ends from the middle part in fixed chamber 7, and the dust can be blockked in filter screen 28's effect, makes the air current discharge through exhaust pipe 25, avoids the dust to discharge from fixed chamber 7, has improved the feature of environmental protection.
Preferably, the operation table 1 between the positioning plate 14 and the positioning plate 14 is provided with the waste material box 13, the waste material box 13 can receive waste materials generated in the cable cutting process, the waste materials are prevented from being scattered randomly, and the environmental protection performance is improved.
Preferably, the bearing plate 3 is connected with the first piston rod 16, the bearing plate 3 is moved back and forth on the slide rod 15 through the slider 17 under the action of the first hydraulic cylinder 2 and the first piston rod 16, the first hydraulic cylinder 2 and the first piston rod 16 push the bearing plate 3 to move back and forth on the slide rod 15 through the slider 17, the bearing plate 3 drives the bearing block 4 and the cable placed in the bearing groove 21 to move, the cable in the bearing groove 21 is cut, the slide rod 15 transversely penetrates through the connecting hole 19 in the slider 17, the bearing plate 3 can be prevented from shaking in the moving process, the stability of the cable in the cutting process can be improved, and the cutting quality of the cable can be enhanced.
Preferably, the bearing block 4 is arranged to be a structure which can be replaced on the bearing plate 3 through the mounting plate 20 and the mounting bolt 22, the bearing block 4 with the corresponding bearing groove 21 is selected according to the thickness degree of the cable to be cut as required, the bearing block 4 is arranged on the bearing plate 3 through the mounting plate 20 and the mounting bolt 22, the cable is placed in the arc-shaped bearing groove 21, the cable can be prevented from shaking in the cutting process, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, on the other hand, the universality of the cutting equipment can be enlarged, the cutting requirements of different thickness cables are met, the application range of the cutting equipment is enlarged, and the manufacturing cost for manufacturing a plurality of sets of cutting equipment is reduced.
Preferably, the bottom of the fixing cavity 7 at both sides of the fixing groove 24 is vertically provided with a baffle plate 27, and filter screens 28 are vertically arranged at two ends inside the fixed cavity 7, the fan 8 is used for leading the air flow to carry dust generated in the cable cutting process to enter the fixed cavity 7 from the fixed groove 24, the baffle plate 27 can prevent dust entering the fixed cavity 7 from flowing back from the fixed groove 24, thus improving the environmental protection performance, on the other hand, also can play the guard action through baffle 27 to the cutting wheel 10 of rotation in-process, make the cable can continuously cut, improve the cutting efficiency of cable, fan 8's effect is discharged the air current from exhaust pipe 25, and the air current carries the dust to flow to both ends from the middle part in fixed chamber 7, and the dust can be blockked in filter screen 28's effect, makes the air current discharge through exhaust pipe 25, avoids the dust to discharge from fixed chamber 7, has improved the feature of environmental protection.
Preferably, a pressure rod 31 is arranged at the bottom of the fixed cavity 7 through a spring 30, the pressure rod 31 is provided with an arc structure, a cable to be cut is placed in the bearing groove 21, the fixed cavity 7 descends under the action of the hydraulic cylinder II 6 and the piston rod II 23, the fixed cavity 7 pushes the pressure rod 31 to descend through the spring 30, the pressure rod 31 presses the cable, the stability of the cable in the cutting process is improved, the cutting quality of the cable is enhanced, the bearing plate 3 horizontally moves under the action of the hydraulic cylinder I2 and the piston rod I16 to drive the bearing block 4 and the cable in the bearing groove 21 on the bearing block 4 to horizontally move, the cable moves along the pressure rod 31, the stability of the cable in the cutting process is further improved, on the other hand, the situation that the cut cable bounces can be avoided through the pressure rod 31, and the safety of the cable in the cutting process is improved.
Preferably, the bottom of the impurity discharging pipe 26 is provided with a sealing cover 29, the sealing cover 29 is clamped on the impurity discharging pipe 26, and the sealing cover 29 is opened, so that the dust collected in the fixed cavity 7 is conveniently discharged from the impurity discharging pipe 26, the dust is prevented from scattering randomly, and the environmental protection performance is improved.
Preferably, the cutting wheel 10 is arranged to be replaceable on the transmission shaft 33 through the mounting ring 34, and the cutting wheel 10 with a proper structure is selected according to different cutting requirements of the fused cable, so that the cutting quality of the cable is improved, the application range of the cutting device can be expanded, the cost for manufacturing a plurality of sets of cutting devices is reduced, the mounting ring 34 is connected with the transmission shaft 33 through threads, the installation of the cutting wheel 10 on the transmission shaft 33 is facilitated, the installation efficiency and the stability of the cutting wheel 10 on the transmission shaft 33 after installation are improved, and the stability of the cutting wheel 10 in the process of cutting the cable is enhanced.
Preferably, the bottom in the fixed cavity 7 is provided with a guide plate 35, one end of the guide plate 35 is connected with the edge of the impurity discharging pipe 26, the other end of the guide plate is connected with the top end of the baffle 27, dust entering the fixed cavity 7 is guided to the impurity discharging pipe 26 through the guide plate 35, the dust is prevented from flowing back to the space between the baffle 27 and is discharged from the fixed groove 24, and the environmental protection performance is further improved.
An operating method suitable for cutting equipment for cable production is characterized in that: the operation method comprises the following steps:
firstly, the method comprises the following steps: checking whether the line of the cutting equipment for cable production is normal, and checking whether the hydraulic cylinder I2, the hydraulic cylinder II 6, the motor 9 and the fan 8 can work normally;
secondly, the method comprises the following steps: according to the thickness degree of the cable to be cut and the cutting requirement, selecting a bearing block 4 with a corresponding bearing groove 21 and a corresponding cutting wheel 10, mounting the bearing block 4 on a bearing plate 3 through a mounting plate 20 and a mounting bolt 22, and mounting the cutting wheel 10 on a transmission shaft 33 through a mounting ring 34;
thirdly, the method comprises the following steps: putting the cable to be cut into a bearing groove 21 on a bearing block 4, starting a hydraulic cylinder I2, pushing a bearing plate 3 to move back and forth on a sliding rod 15 through a sliding block 17 by the hydraulic cylinder I2 and a piston rod I16, and driving the bearing block 4 and the cable put into the bearing groove 21 to move by the bearing plate 3;
fourthly: starting a hydraulic cylinder II 6, driving a fixed cavity 7 to ascend or descend by the hydraulic cylinder II 6 and a piston rod II 23, driving a motor 9 and a cutting wheel 10 to ascend or descend by the fixed cavity 7, starting the motor 9, driving a transmission shaft 33 and the cutting wheel 10 installed on the transmission shaft 33 to rotate by the motor 9, enabling the descending cutting wheel 10 to be in contact with a cable, and cutting the cable, driving a bearing plate 3 to move back and forth on a sliding rod 15 through a sliding block 17 by the hydraulic cylinder I2 and the piston rod I16, driving the bearing block 4 and the cable placed in a bearing groove 21 to move by the bearing plate 3, and cutting the cable in the bearing groove 21;
fifth, the method comprises the following steps: starting the fan 8, wherein the action of the fan 8 enables air flow to carry dust generated in the cable cutting process into the fixing cavity 7 from the fixing groove 24;
sixth: after the cable cutting work is finished, the motor 9 is closed, the first hydraulic cylinder 2, the second hydraulic cylinder 6, the motor 9 and the fan 8 are started, the cut cable is taken down from the bearing groove 21, impurities such as chips generated in the cable cutting process are cleaned and removed, and a power supply is cut off.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The parts not involved in the present invention are the same as or can be implemented using the prior art.
Claims (9)
1. The utility model provides a cutting equipment for cable manufacture, includes operation panel, pneumatic cylinder one, loading board, carrier block, roof, pneumatic cylinder two, fixed chamber, fan, motor and cutting wheel, its characterized in that: the operation table is arranged on the support, the stand column and the positioning plate are vertically arranged on the operation table, the sliding rod is arranged between the positioning plate and the positioning plate, the first hydraulic cylinder is arranged on the positioning plate, the first hydraulic cylinder is provided with the first piston rod, the back surface of the bearing plate is provided with the sliding block, the bearing plate is provided with a cutting groove which penetrates through the bearing plate from top to bottom, the sliding block is provided with a connecting hole, the sliding rod transversely penetrates through the connecting hole in the sliding block, the two ends of the bearing block are provided with the mounting plates, the bearing grooves are formed in the bearing block, the mounting plates are mounted on the bearing plate through mounting bolts, the top plate is arranged on the stand column, the second hydraulic cylinder is arranged on the top plate, the second piston rod is arranged on the second hydraulic cylinder, the second piston rod vertically penetrates out from the lower portion of the top plate, the fixed cavity is arranged on the second piston, Arrange miscellaneous pipe to be provided with the exhaust pipe at fixed chamber both ends, the fan setting in the exhaust pipe to be provided with the power cord on the fan, the motor setting in fixed chamber bottom, be provided with power cord, transmission shaft on the motor, the cutting wheel pass through the collar setting on the transmission shaft to penetrate fixed intracavity from the fixed slot with the cutting wheel top.
2. The cutting apparatus for cable production according to claim 1, wherein: and a waste material box is arranged on the operating platform between the positioning plates.
3. The cutting apparatus for cable production according to claim 1, wherein: the bearing plate is connected with the first piston rod, and the bearing plate moves back and forth on the sliding rod through the sliding block under the action of the first hydraulic cylinder and the first piston rod.
4. The cutting apparatus for cable production according to claim 1, wherein: the bearing block is arranged into a structure which can be replaced on the bearing plate through the mounting plate and the mounting bolt.
5. The cutting apparatus for cable production according to claim 1, wherein: the bottom of the fixing cavity on two sides of the fixing groove is vertically provided with a baffle, and two ends of the inside of the fixing cavity are vertically provided with filter screens.
6. The cutting apparatus for cable production according to claim 1, wherein: the bottom of the fixed cavity is provided with a pressure lever through a spring, and the pressure lever is provided with an arc-shaped structure.
7. The cutting apparatus for cable production according to claim 1, wherein: the bottom of the impurity discharging pipe is provided with a sealing cover.
8. The cutting apparatus for cable production according to claim 1, wherein: the cutting wheel is arranged to be a structure which can be replaced on the transmission shaft through the mounting ring.
9. A method of operating a cutting device suitable for use in the production of cables according to claim 1, characterized in that: the operation method comprises the following steps:
firstly, the method comprises the following steps: checking whether the line of the cutting equipment for cable production is normal or not, and checking whether the hydraulic cylinder I, the hydraulic cylinder II, the motor and the fan can work normally or not;
secondly, the method comprises the following steps: according to the thickness degree of the cable to be cut and the cutting requirement, selecting a bearing block with a corresponding bearing groove and a corresponding cutting wheel, mounting the bearing block on the bearing plate through a mounting plate and a mounting bolt, and mounting the cutting wheel on a transmission shaft through a mounting ring;
thirdly, the method comprises the following steps: placing a cable to be cut into a bearing groove on a bearing block, starting a first hydraulic cylinder, pushing the bearing plate to move back and forth on a sliding rod through a sliding block by the first hydraulic cylinder and a first piston rod, and driving the bearing block and the cable placed in the bearing groove to move by the bearing plate;
fourthly: starting a hydraulic cylinder II, driving a fixed cavity to ascend or descend by the hydraulic cylinder II and a piston rod II, driving a motor and a cutting wheel to ascend or descend by the fixed cavity, starting the motor, driving a transmission shaft and the cutting wheel arranged on the transmission shaft to rotate by the motor, enabling the descending cutting wheel to be in contact with a cable, and cutting the cable;
fifth, the method comprises the following steps: starting a fan, wherein the fan is used for enabling air flow to carry dust generated in the cable cutting process to enter the fixing cavity from the fixing groove;
sixth: after the cable cutting work is finished, the motor is closed, the hydraulic cylinder I, the hydraulic cylinder II, the motor and the fan are started, the cut cable is taken down from the bearing groove, impurities such as chips generated in the cable cutting process are cleaned and removed, and the power supply is cut off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911298457.4A CN110756705A (en) | 2019-12-17 | 2019-12-17 | Cutting equipment for cable production and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911298457.4A CN110756705A (en) | 2019-12-17 | 2019-12-17 | Cutting equipment for cable production and operation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110756705A true CN110756705A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911298457.4A Pending CN110756705A (en) | 2019-12-17 | 2019-12-17 | Cutting equipment for cable production and operation method thereof |
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| Country | Link |
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| CN (1) | CN110756705A (en) |
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| CN209681291U (en) * | 2019-03-23 | 2019-11-26 | 双威液压工业（芜湖）有限公司 | A kind of hydraulic effective cutter device |
| CN209736776U (en) * | 2019-05-08 | 2019-12-06 | 江苏佳坤建设有限公司 | Cutting device is used in steel construction work piece processing |
| CN211135338U (en) * | 2019-12-17 | 2020-07-31 | 芜湖市科特电线电缆有限公司 | Cutting equipment for cable manufacture |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206604977U (en) * | 2017-03-19 | 2017-11-03 | 芜湖市科特电线电缆有限公司 | A kind of cutter device of cable processing |
| CN108067884A (en) * | 2017-12-08 | 2018-05-25 | 浙江利永达制冷机械有限公司 | A kind of cutter device for valve |
| CN208019887U (en) * | 2018-03-22 | 2018-10-30 | 泉州景润机械设备有限公司 | A kind of door and window production cutter device |
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| CN108672787A (en) * | 2018-08-09 | 2018-10-19 | 安徽星光标识系统有限公司 | A kind of cutter device for sign board processing |
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| CN211135338U (en) * | 2019-12-17 | 2020-07-31 | 芜湖市科特电线电缆有限公司 | Cutting equipment for cable manufacture |
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