CN110756461A - Sound insulation pad punching detection device - Google Patents
Sound insulation pad punching detection device Download PDFInfo
- Publication number
- CN110756461A CN110756461A CN201911192782.2A CN201911192782A CN110756461A CN 110756461 A CN110756461 A CN 110756461A CN 201911192782 A CN201911192782 A CN 201911192782A CN 110756461 A CN110756461 A CN 110756461A
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- hole site
- sound insulation
- punching
- hole
- insulation pad
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- 238000009413 insulation Methods 0.000 title claims abstract description 53
- 238000004080 punching Methods 0.000 title claims abstract description 51
- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 239000012212 insulator Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 6
- 210000002219 extraembryonic membrane Anatomy 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000004379 membrane Anatomy 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention relates to a punching detection device for a sound insulation pad, which comprises a fixed frame, a profiling piece arranged on the fixed frame, a plurality of hole site sensors embedded on the profiling piece, an electric cabinet electrically connected with the hole site sensors and a hole site indication assembly arranged on the electric cabinet. Compared with the prior art, the mechanical detection device is simple in structure and convenient to operate, manual detection is replaced by mechanical detection, omission of the manual detection of the punching process of the sound insulation pad is avoided, the detection precision is improved, the labor cost is effectively reduced, and the detection efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of punching detection, and relates to a punching detection device for a sound insulation pad.
Background
At present, along with the steady development of automobile industry, the quality requirement that each host computer factory provided the part to the supplier is higher and higher, consequently, there is more cost of labor to drop into product quality's testing process, because artifical visual detection poor stability and labour cost have higher and higher trend, automobile industry part supplier company all is introducing automatic check out test set gradually and replaces artifical visual detection to solve some key post quality mistake proofing problems, consequently, research and development simple practical mistake proofing detection frock relatively, be favorable to reducing enterprise manufacturing cost, improve production efficiency and product quality.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a punching detection device for a sound insulation pad.
The purpose of the invention can be realized by the following technical scheme:
a punching detection device for a sound insulation pad comprises a fixing frame, a profiling piece arranged on the fixing frame, a plurality of hole site sensors embedded on the profiling piece, an electric cabinet electrically connected with the hole site sensors, and a hole site indication assembly arranged on the electric cabinet.
The sound insulation pad is arranged on the profiling piece, the hole site inductor detects the punching condition on the sound insulation pad, and the hole site indicating assembly displays the punching condition of the sound insulation pad according to the detection feedback of the hole site inductor.
Furthermore, the profiling piece is a tire membrane matched with the sound insulation pad, the tire membrane is provided with a hole matched with the standard punching hole of the sound insulation pad, and the hole position sensor is embedded in the hole.
Each hole site inductor is arranged at a position corresponding to the standard punching of the corresponding sound insulation pad and is used for detecting the punching condition of the position on the sound insulation pad.
Further, the hole site inductor include with give sound insulation and fill up the detection pole of standard punching hole looks adaptation, along vertical direction from top to bottom locate the electrically conductive annular arch, transfer line and the linear electric motor of detection pole bottom in proper order to and set up 2 contacts that are connected on the trompil inner wall and with the electric cabinet electricity relatively.
The size of the detection rod is matched with the standard punching size of the sound insulation pad.
During operation, linear electric motor upwards promotes the test rod, if give sound insulation and fill up relevant position department trompil state good, then the test rod can pass and punch a hole and rise to highest high department, at this moment, electrically conductive annular is protruding to be contacted with 2 contacts respectively, if give sound insulation and fill up relevant position department not trompil, or the trompil undersize, or trompil offset, then the test rod is filled up with giving sound insulation and is inconsistent, can't continue the lifting, electrically conductive annular is protruding to be separated with the contact phase. The electric cabinet judges the punching condition of the sound insulation pad according to the contact condition of the conductive annular bulge and the contact.
Or the device also comprises emission sensors which are oppositely arranged above the hole site sensors, and each group of hole site sensors and the sound insulation pad standard punching and emission sensors are positioned on the same straight line.
Furthermore, the hole site inductor be infrared receiver, the transmission sensor be infrared emitter.
During operation, the infrared ray that infrared emitter launches passes and gives a hole and shines on infrared receiver, and infrared receiver judges whether the relative position of sound insulation pad has the area of punching a hole, whether the position of punching a hole is accurate and punch a hole the size and accord with the requirement according to the infrared ray of whether receiving infrared ray, received infrared ray facula and the infrared ray facula of accepting.
Furthermore, the hole site indicating assembly comprises a plurality of hole site indicating lamps which are respectively electrically connected with the hole site sensor.
The hole site indicator lamps correspond to the hole site sensors respectively to display the punching conditions at different positions.
Furthermore, light sources with two colors are arranged in the hole site indicator lamp.
The hole site pilot lamp according to the condition of punching a hole of its corresponding position, send the light of corresponding colour.
Furthermore, a controller which is respectively electrically connected with the hole site inductor and the hole site indicating assembly is arranged in the electric cabinet.
And the controller controls the corresponding hole site indicator lamp to work according to the feedback information of the hole site sensor.
Furthermore, an alarm module electrically connected with the controller is also arranged on the electric cabinet.
Further, the alarm module is a buzzer.
When the hole position sensor detects the phenomenon of hole leakage, the alarm module works, and the buzzer gives an alarm.
The working principle is as follows: arrange the pad that gives sound insulation in the fetal membrane, whether there is the hourglass on the hole site inductor on the fetal membrane detects the sound insulation pad that this position corresponds to and punches a hole, and the hole site pilot lamp sends the light of corresponding colour according to the detection feedback of hole site inductor, and the staff can judge the condition of punching a hole of this pad that gives sound insulation according to the hole site pilot lamp.
Compared with the prior art, the invention has the following characteristics:
1) the punching device is simple in structure and convenient to operate, avoids omission phenomenon in the process of manually detecting the sound insulation pad punching, and improves detection precision;
2) according to the invention, mechanical detection is adopted to replace manual detection, so that the labor cost is effectively reduced, and the detection efficiency is improved.
Drawings
FIG. 1 is a top view of an acoustic insulator mat punch detection apparatus of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a schematic structural view of a punching detection apparatus for an acoustic insulator mat according to embodiment 2, including a hole site sensor and an emission sensor disposed opposite to each other;
FIG. 4 is a schematic structural diagram of the hole site sensor in embodiment 3 when the hole is punched well at the position corresponding to the detection rod;
FIG. 5 is a schematic view of a hole site sensor in the case of a defective hole punching at a position corresponding to the detection rod in embodiment 3;
the notation in the figure is:
the device comprises a hole site sensor 1, a detection rod 101, a conductive annular bulge 102, a transmission rod 103, a linear motor 104, a contact 105, a hole site indicator light 2, a tyre membrane 3, a fixing frame 4, an electric cabinet 5, a switch 6, a buzzer 7, an emission sensor support frame 8 and an emission sensor 9.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. The present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
Example 1:
fig. 1 and 2 show a punching detection device for a sound insulation pad, which includes a fixing frame 4, a profiling member disposed on the fixing frame 4, a plurality of hole site sensors 1 embedded on the profiling member, an electric cabinet 5 electrically connected to the hole site sensors 1, and a hole site indication assembly disposed on the electric cabinet 5.
Wherein, the profiling piece is a moulding bed 3 matched with the sound insulation pad, the moulding bed 3 is provided with a hole matched with the standard punching position of the sound insulation pad, and the hole position inductor 1 is embedded in the hole. The hole site inductor 1 is a photoelectric sensor, and judges whether the hole site has a hole leakage through detecting whether a shielding object exists at the relative position of the hole site inductor, thereby completing the hole punching detection at the position.
The hole site indicating assembly comprises a plurality of hole site indicating lamps 2 which are respectively electrically connected with the hole site inductor 1. The hole site indicator lamp 2 is internally provided with light sources with red and green colors.
A switch 6 and a controller which is respectively electrically connected with the hole site inductor 1 and the hole site indicating assembly are arranged in the electric cabinet 5. The electric cabinet 5 is also provided with a buzzer 7 electrically connected with the controller.
This device is when using, arranges the sound insulation pad in fetal membrane 3 earlier, and hole site inductor 1 on the fetal membrane 3 detects whether there is the hourglass on the relative sound insulation pad in this position to punch a hole, if there is the hole, hole site pilot lamp 2 sends the green glow, if there is the hourglass to punch a hole, hole site pilot lamp 2 sends ruddiness, buzzer 7 sound production warning, the staff can judge the condition of punching a hole of this sound insulation pad according to hole site pilot lamp 2 and buzzer 7.
Example 2:
fig. 3 is a punching detection device for a sound insulation pad, which includes an emission sensor support frame 8 disposed on a fixing frame 4, and a plurality of emission sensors 9 disposed on the emission sensor support frame 8 and respectively located right above each hole site sensor 1, wherein the hole site sensors 1 are infrared receivers, the emission sensors 9 are infrared emitters, and the rest is the same as embodiment 1.
The working principle is as follows: this device is when using, arrange the sound insulation pad in on fetal membrane 3 earlier, the infrared ray that infrared emitter launches, infrared receiver is according to whether receiving the infrared ray, the position of received infrared ray facula and the area of the infrared ray facula received, judge whether the relative position of sound insulation pad punches a hole, whether the position of punching a hole is correct and punch a hole the size and meet the requirements, if the condition of punching a hole is good, then hole site pilot lamp 2 sends the green glow, if there is hourglass to punch a hole or punch a hole position or size and meet the requirements, then hole site pilot lamp 2 sends ruddiness, 7 sound production of bee calling organ reports to the police, the staff can judge the condition of punching a hole of this sound insulation pad according to hole site.
Example 3:
fig. 1 and 2 show a sound insulation pad punching detection device, which includes a hole site sensor 1 as shown in fig. 4 and 5, where the hole site sensor 1 includes a detection rod 101 adapted to a standard punching hole of a sound insulation pad, a conductive annular protrusion 102, a transmission rod 103 and a linear motor 104 sequentially disposed at the bottom of the detection rod 101 from top to bottom along a vertical direction, and 2 contacts 105 oppositely disposed on an inner wall of the opening and electrically connected to an electric cabinet 5, where the size of the detection rod 101 is adapted to the standard punching hole size of the sound insulation pad, and the rest is the same as embodiment 1.
The working principle is as follows: when the device is used, the sound insulation pad is firstly arranged on the tire membrane 3, the linear motor 104 pushes the detection rod 101 upwards, if the hole opening state at the corresponding position of the sound insulation pad is good, the test rod 101 can be passed through the punched hole and raised to the highest level, at which point the conductive annular protrusions 102 are in electrical contact with 2 contacts 105, respectively, if the acoustic insulator mat is not perforated or is perforated too small or is displaced, the detecting rod 101 is abutted against the sound insulation pad and cannot be lifted continuously, the conductive annular protrusion 102 is separated from the contact 105, the electric cabinet 5 judges the punching condition of the sound insulation pad according to the contact condition of the conductive annular protrusion 102 and the contact 105, if the punching condition is good, the hole site indicator lamp 2 emits green light, if the hole is leaked or the position or the size of the punched hole is not in accordance with the requirement, the hole site indicator lamp 2 emits red light, the buzzer 7 sounds to give an alarm, and a worker can judge the punching condition of the sound insulation pad according to the hole site indicator lamp 2 and the buzzer 7.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.
Claims (10)
1. The utility model provides a give sound insulation and fill up detection device that punches a hole, its characterized in that, the device include mount (4), locate the profile on mount (4), inlay a plurality of hole site inductors (1) of locating on the profile, electric cabinet (5) and the hole site indicating assembly of locating on electric cabinet (5) of being connected with hole site inductor (1) electricity.
2. The punching detection device for the sound insulation pad according to claim 1, wherein the profiling piece is a tire case (3) matched with the sound insulation pad, the tire case (3) is provided with an opening matched with a standard punching of the sound insulation pad, and the hole position sensor (1) is embedded in the opening.
3. The sound insulation pad punching detection device according to claim 2, wherein the hole site sensor (1) comprises a detection rod (101) matched with a standard punching hole of the sound insulation pad, a conductive annular bulge (102) sequentially arranged at the bottom of the detection rod (101) from top to bottom along a vertical direction, a transmission rod (103), a linear motor (104), and 2 contacts (105) oppositely arranged on the inner wall of the punching hole and electrically connected with the electric cabinet (5).
4. A device for detecting the punching of acoustic insulator mats according to claim 2, characterized in that it further comprises an emission sensor (9) arranged opposite above the hole site inductor (1).
5. A device for detecting the punching of acoustic insulator mats according to claim 4, characterized in that the hole site sensor (1) is an infrared receiver and the emission sensor (9) is an infrared emitter.
6. The apparatus for inspecting punched hole of soundproof pad according to claim 1, wherein the hole site indicating means includes a plurality of hole site indicating lamps (2) electrically connected to the corresponding hole site sensors (1), respectively.
7. A sound insulation pad punching detection device according to claim 6, characterized in that two color light sources are provided in the hole site indicator light (2).
8. The punching detection device for the sound insulation pad according to claim 1, wherein a controller electrically connected with the hole site sensor (1) and the hole site indicating assembly is arranged in the electric cabinet (5).
9. The punching detection device for the sound insulation pad according to claim 8, characterized in that an alarm module electrically connected with the controller is further arranged on the electric control box (5).
10. A device for detecting the punching of acoustic insulator mats according to claim 9, characterized in that the alarm module is a buzzer (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911192782.2A CN110756461A (en) | 2019-11-28 | 2019-11-28 | Sound insulation pad punching detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911192782.2A CN110756461A (en) | 2019-11-28 | 2019-11-28 | Sound insulation pad punching detection device |
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| Publication Number | Publication Date |
|---|---|
| CN110756461A true CN110756461A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911192782.2A Pending CN110756461A (en) | 2019-11-28 | 2019-11-28 | Sound insulation pad punching detection device |
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| CN (1) | CN110756461A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115815141A (en) * | 2022-07-20 | 2023-03-21 | 广东瑞讯电子科技有限公司 | Optical switch unthreaded hole size detects sorting unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5198646A (en) * | 1990-04-19 | 1993-03-30 | Kabushiki Kaisha Csk | System for detecting punched holes of magnetic cards |
| CN103576211A (en) * | 2013-10-16 | 2014-02-12 | 宁波名古屋工业有限公司 | Lining core automatic detection device |
| CN203657752U (en) * | 2013-06-28 | 2014-06-18 | 苏州宣佑科技有限公司 | Infrared detection jig of aperture type product |
| CN204842620U (en) * | 2015-07-15 | 2015-12-09 | 金德精密配件（苏州）有限公司 | Prevent that aperture from leaking detection structure of dashing |
| CN105571431A (en) * | 2014-10-16 | 2016-05-11 | 无锡弘毅物流设备有限公司 | General detection tooling of workpiece plate punching hole |
| CN106524919A (en) * | 2016-12-29 | 2017-03-22 | 湖南文理学院 | Equipment used for detecting punching steel band |
| CN110186504A (en) * | 2019-06-05 | 2019-08-30 | 福州汇龙机械模具有限责任公司 | A kind of detecting tool of the leakage punching of porous part |
| CN209690186U (en) * | 2019-03-14 | 2019-11-26 | 江苏鸿开工业自动化设备有限公司 | Leakage punching detection device for round tube side wall |
| CN211303883U (en) * | 2019-11-28 | 2020-08-21 | 上海华谷车业有限公司 | Sound insulation pad punching detection device |
-
2019
- 2019-11-28 CN CN201911192782.2A patent/CN110756461A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5198646A (en) * | 1990-04-19 | 1993-03-30 | Kabushiki Kaisha Csk | System for detecting punched holes of magnetic cards |
| CN203657752U (en) * | 2013-06-28 | 2014-06-18 | 苏州宣佑科技有限公司 | Infrared detection jig of aperture type product |
| CN103576211A (en) * | 2013-10-16 | 2014-02-12 | 宁波名古屋工业有限公司 | Lining core automatic detection device |
| CN105571431A (en) * | 2014-10-16 | 2016-05-11 | 无锡弘毅物流设备有限公司 | General detection tooling of workpiece plate punching hole |
| CN204842620U (en) * | 2015-07-15 | 2015-12-09 | 金德精密配件（苏州）有限公司 | Prevent that aperture from leaking detection structure of dashing |
| CN106524919A (en) * | 2016-12-29 | 2017-03-22 | 湖南文理学院 | Equipment used for detecting punching steel band |
| CN209690186U (en) * | 2019-03-14 | 2019-11-26 | 江苏鸿开工业自动化设备有限公司 | Leakage punching detection device for round tube side wall |
| CN110186504A (en) * | 2019-06-05 | 2019-08-30 | 福州汇龙机械模具有限责任公司 | A kind of detecting tool of the leakage punching of porous part |
| CN211303883U (en) * | 2019-11-28 | 2020-08-21 | 上海华谷车业有限公司 | Sound insulation pad punching detection device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115815141A (en) * | 2022-07-20 | 2023-03-21 | 广东瑞讯电子科技有限公司 | Optical switch unthreaded hole size detects sorting unit |
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