CN110749365A - High-precision belt scale cloud management system - Google Patents
High-precision belt scale cloud management system Download PDFInfo
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- CN110749365A CN110749365A CN201910977730.XA CN201910977730A CN110749365A CN 110749365 A CN110749365 A CN 110749365A CN 201910977730 A CN201910977730 A CN 201910977730A CN 110749365 A CN110749365 A CN 110749365A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G11/00—Apparatus for weighing a continuous stream of material during flow; Conveyor belt weighers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G11/00—Apparatus for weighing a continuous stream of material during flow; Conveyor belt weighers
- G01G11/006—Special taring or checking devices therefor
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
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Abstract
The invention discloses a high-precision belt scale cloud management system which comprises a background management system, a big data cloud processing system and a terminal data acquisition and processing system, wherein the background management system comprises a cooperative management system, an intelligent early warning system, an automatic feedback system and a background management terminal; according to the high-precision belt scale cloud management system, manufacturers of belt scales can be helped to establish a large product resource database, the manufacturers can conveniently monitor the state of the high-precision belt scale by using large data, existing faults or errors can be found in time, intelligent correction is carried out, the precision of the belt scale is greatly improved, meanwhile, the customer service is extremely fast and corresponding, and the user experience can be greatly improved.
Description
Technical Field
The invention relates to the technical field of belt weigher cloud management, in particular to a high-precision belt weigher cloud management system.
Background
The high-precision belt weigher has the detection precision of less than +/-0.1% on the premise of small creep quantity and strong durability. The medium-precision belt weigher has the detection precision of +/-0.1% -0.5% on the premise of small creep quantity and strong durability. The common precision belt weigher is characterized in that the detection precision reaches +/-0.5% - +/-1% on the premise of small creep quantity and strong durability.
The weighing bridge frame of the high-precision belt scale is arranged on the conveying rack, and when materials pass through the weighing bridge frame, the weight of the materials detected by the metering carrier roller on the belt conveyor acts on the weighing sensor through the lever to generate a voltage signal which is in direct proportion to the belt load. The speed sensor is directly connected to the large diameter tacho drum and provides a series of pulses, each pulse representing a belt movement unit, the frequency of the pulses being proportional to the belt speed. The weighing instrument receives signals from the weighing sensor and the speed sensor, and an instantaneous flow value and an accumulated weight value are obtained through integral operation and are respectively displayed.
The precision and stability of the high-precision belt scale in the prior art are still the problems to be solved, the precision of the belt scale can be improved by improving the quality and precision of the sensor or the arrangement mode in the prior art, but the processing of data collected by the sensor is still an important factor influencing the precision of the belt scale, and a manufacturer and a seller of the belt scale cannot establish a better service system with a user of the belt scale, so that the problems of low response speed, inaccurate data handover and the like exist, the quality of products of the manufacturer and the seller of the belt scale is improved by analyzing big data of sold products, and the problem is not found and solved by the user in time.
Therefore, in order to solve the above technical problems, it is necessary to provide a high-precision belt scale cloud management system.
Disclosure of Invention
In view of this, an object of the present invention is to provide a high-precision belt scale cloud management system, which can help manufacturers of belt scales to establish a large product resource database, so that the manufacturers can conveniently monitor the state of the high-precision belt scale by using the large data, find existing faults or errors in time, perform intelligent correction, greatly improve the precision of the belt scale, and simultaneously realize that customer service is extremely fast and corresponding, and greatly improve user experience.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
the utility model provides a high accuracy belt weigher cloud management system, includes backstage management system, big data high in the clouds processing system and terminal data acquisition processing system, and backstage management system is including managing system, intelligent early warning system, automatic feedback system and backstage management terminal in coordination, and big data high in the clouds processing system includes big data processing server, and terminal data acquisition system includes weighing sensor, speedtransmitter, microprocessor and control terminal, terminal data acquisition processing system and big data high in the clouds processing system signal connection, big data high in the clouds processing system and backstage management system signal connection.
As a further development of the invention, the load cell, the speed sensor and the microprocessor each have a unique electronic identification number.
As a further improvement of the invention, the background management terminal comprises a background management PC terminal and a background management mobile terminal.
As a further improvement of the invention, the control terminal comprises a control panel and a control mobile terminal.
As a further improvement of the invention, an abnormity warning device is arranged on the control panel.
As a further improvement of the present invention, the abnormality warning device includes a flashing light.
As a further improvement of the invention, users of the cooperative management system comprise a manufacturer technical specialist, a manufacturer customer service specialist, a manufacturer supervision specialist, a client technical specialist and a client supervision specialist.
As a further improvement of the invention, the weighing sensors comprise conventional weighing sensors and standby weighing sensors, and the number of the conventional weighing sensors is more than four.
As a further improvement of the invention, the speed sensors comprise a conventional speed sensor and a standby speed sensor, and the number of the conventional speed sensors is more than two.
As a further improvement of the invention, the connection modes between the terminal data acquisition processing system and the big data cloud processing system and between the big data cloud processing system and the background management system comprise GSM and Internet.
The invention has the beneficial effects that: according to the high-precision belt scale cloud management system, manufacturers of belt scales can be helped to establish a large product resource database, the manufacturers can conveniently monitor the state of the high-precision belt scale by using large data, existing faults or errors can be found in time, intelligent correction is carried out, the precision of the belt scale is greatly improved, meanwhile, the customer service is extremely fast and corresponding, and the user experience can be greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of a high-precision belt scale cloud management system according to an embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the various drawings of the present invention, certain dimensions of structures or portions are exaggerated relative to other structures or portions for ease of illustration and, therefore, are used only to illustrate the basic structure of the subject matter of the present invention.
Terms such as "left", "right", and the like, used herein to denote relative spatial positions, are used for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "to the right" of other elements or features would then be oriented "to the left" of the other elements or features. Thus, the exemplary term "right side" may encompass both left and right orientations. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Referring to fig. 1, in an embodiment of the present invention, a high-precision belt scale cloud management system includes a background management system, a big data cloud processing system, and a terminal data acquisition processing system, where the background management system includes a cooperative management system, an intelligent early warning system, an automatic feedback system, and a background management terminal, the intelligent early warning system can work according to a logic language programmed in advance, and can intelligently early warn when a parameter with an unexpected threshold occurs, the automatic feedback system can automatically prompt a possible failure cause according to a type of a failure, and automatically feed back a possible cause and a solution at a first moment of the failure, so as to further eliminate and operate a user.
The user of the cooperative management system comprises a manufacturer technical specialist, a manufacturer customer service specialist, a manufacturer supervision specialist, a client technical specialist and a client supervision specialist, and the cooperative management system can analyze and check faults in multiple ways at the same time, is convenient for communication between the manufacturer and the client, is convenient for finding and solving the faults in time, greatly shortens the distance between the manufacturer and the client, and greatly improves user experience.
The big data cloud processing system comprises a big data processing server, wherein the big data processing server can store all equipment information and fault types and form a big database for fault analysis and equipment improvement.
The terminal data acquisition system comprises a weighing sensor, a speed sensor, a microprocessor and a control terminal, the terminal data acquisition processing system is in signal connection with the big data cloud processing system, the big data cloud processing system is in signal connection with the background management system, the connection modes between the terminal data acquisition processing system and the big data cloud processing system and between the big data cloud processing system and the background management system comprise GSM and Internet, the terminal data acquisition processing system can be selected according to specific conditions of a user, when the user uses the Internet conveniently, the Internet can be used, when the user uses the Internet conveniently, the GSM module can be used, and the Internet of things system with a certain scale can be built.
Specifically, the weighing sensor, the speed sensor and the microprocessor all have unique electronic identification numbers, namely, each weighing sensor, each speed sensor and each microprocessor all have unique identification numbers, and the information such as the positions, the production information, the production batch, the service cycle, the use frequency and the like of the weighing sensors, the speed sensors and the microprocessors can be accurately obtained through the electronic identification numbers, so that the problems of the parts of the weighing sensors, the speed sensors and the microprocessors can be accurately obtained, and the weighing sensors, the speed sensors and the microprocessors can be conveniently analyzed.
The background management terminal comprises a background management PC end and a background management mobile end, the background management PC end can be used on a computer, and the background management mobile end is a mobile phone, a tablet personal computer or other special equipment, so that a manufacturer of the high-precision belt weigher can manage and monitor the sold belt weigher conveniently.
The control terminal comprises a control panel and a control moving end, and the control panel is installed on the high-precision belt scale or a control cabinet of the high-precision belt scale and used for operating and controlling the high-precision belt scale.
Install unusual warning device on control panel, unusual warning device is including exploding the flashing light, because high accuracy belt weigher probably has certain noise in the use, explodes the flashing light and more does benefit to the attention of reminding operating personnel than devices such as bee calling organ, when faults such as influence high accuracy belt weigher precision appear, explode the flashing light and can explode the flashing, remind operating personnel to notice, also can upload to big data high in the clouds processing system with the trouble simultaneously, finally upload to backstage management system, can remind the producer of belt weigher to notice.
Weighing sensor includes conventional weighing sensor and reserve weighing sensor, conventional weighing sensor's quantity is more than four, and speedtransmitter includes conventional speedtransmitter and reserve speedtransmitter, conventional speedtransmitter's quantity is more than two, and reserve sensor installs on high accuracy belt scale equally, and the normal conditions lower part is used, and the optional launches when taking place the sensor trouble, has avoided the time delay restoration because of reasons such as accessory commodity circulation bring, can let the user the fastest with the sensor trouble removal of high accuracy belt scale, reduce the influence to work such as production by a wide margin.
According to the technical scheme, the invention has the following beneficial effects:
according to the high-precision belt scale cloud management system, manufacturers of belt scales can be helped to establish a large product resource database, the manufacturers can conveniently monitor the state of the high-precision belt scale by using large data, existing faults or errors can be found in time, intelligent correction is carried out, the precision of the belt scale is greatly improved, meanwhile, the customer service is extremely fast and corresponding, and the user experience can be greatly improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a high accuracy belt weigher cloud management system, its characterized in that, includes backstage management system, big data high in the clouds processing system and terminal data acquisition processing system, and backstage management system is including cooperating management system, intelligent early warning system, automatic feedback system and backstage management terminal, and big data high in the clouds processing system includes big data processing server, and terminal data acquisition system includes weighing sensor, speedtransmitter, microprocessor and control terminal, terminal data acquisition processing system and big data high in the clouds processing system signal connection, big data high in the clouds processing system and backstage management system signal connection.
2. The cloud management system for the high precision belt scale of claim 1 wherein the load cell, the speed sensor and the microprocessor each have a unique electronic identification number.
3. The cloud management system for the high-precision belt weighers of claim 1, wherein the background management terminal comprises a background management PC terminal and a background management mobile terminal.
4. The cloud management system for the high-precision belt weighers of claim 1, wherein the control terminal comprises a control panel and a control moving end.
5. The cloud management system for the high-precision belt weighers of claim 4, wherein an abnormality warning device is installed on the control panel.
6. The cloud management system for the high-precision belt weighers of claim 5, wherein the abnormality warning device comprises a flashing light.
7. The cloud management system for the high-precision belt weigher of claim 1, wherein the users of the cooperative management system comprise factory technical specialists, factory customer service specialists, factory supervision specialists, client technical specialists and client supervision specialists.
8. The cloud management system for the high-precision belt scale of claim 1, wherein the weighing sensors comprise conventional weighing sensors and standby weighing sensors, and the number of the conventional weighing sensors is more than four.
9. The cloud management system for high precision belt weighers of claim 1, wherein said speed sensors comprise two or more conventional speed sensors and standby speed sensors.
10. The cloud management system for the high-precision belt weighers as claimed in claim 1, wherein the connection modes between the terminal data acquisition processing system and the big data cloud processing system and between the big data cloud processing system and the background management system comprise GSM and Internet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910977730.XA CN110749365A (en) | 2019-10-15 | 2019-10-15 | High-precision belt scale cloud management system |
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| CN201910977730.XA CN110749365A (en) | 2019-10-15 | 2019-10-15 | High-precision belt scale cloud management system |
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Citations (6)
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| US6975961B1 (en) * | 2000-06-12 | 2005-12-13 | Aiia Communication Corp. | System having digital weighing scale device and method for outputting diet information transmitted through internet network |
| CN101921142A (en) * | 2009-06-10 | 2010-12-22 | 张博哲 | High tower urea-based compound fertilizer and preparation method thereof |
| CN202274913U (en) * | 2011-11-03 | 2012-06-13 | 合肥海明科技开发有限责任公司 | Dynamic coal flow monitoring and weighing device |
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| CN105823534A (en) * | 2016-03-23 | 2016-08-03 | 南京三埃工控有限公司 | Belt weigher error decomposition control method and belt weigher system composition |
| CN108306982A (en) * | 2018-03-12 | 2018-07-20 | 深圳市集贤科技有限公司 | Internet of Things cloud platform electrical safety monitoring system based on mobile 4G communications protocol |
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2019
- 2019-10-15 CN CN201910977730.XA patent/CN110749365A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6975961B1 (en) * | 2000-06-12 | 2005-12-13 | Aiia Communication Corp. | System having digital weighing scale device and method for outputting diet information transmitted through internet network |
| CN101921142A (en) * | 2009-06-10 | 2010-12-22 | 张博哲 | High tower urea-based compound fertilizer and preparation method thereof |
| CN202274913U (en) * | 2011-11-03 | 2012-06-13 | 合肥海明科技开发有限责任公司 | Dynamic coal flow monitoring and weighing device |
| CN202720501U (en) * | 2012-06-28 | 2013-02-06 | 杨人凤 | Dynamic quality remote monitoring system for stabilized soil and cement stabilized crushed stone production process |
| CN105823534A (en) * | 2016-03-23 | 2016-08-03 | 南京三埃工控有限公司 | Belt weigher error decomposition control method and belt weigher system composition |
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Application publication date: 20200204 |