Disclosure of Invention
The invention aims to provide a winding mechanism for winding a finished PE pipe, which solves the following technical problems: (1) the transmission wheel is driven to rotate through the output shaft of the first motor, meanwhile, the output shaft of the third motor drives the transmission rod to rotate, the output shaft of the fourth motor drives the first gear to rotate, the first gear is meshed to drive the second gear to rotate, the second gear drives the third gear to rotate through the connecting rod, the third gear is meshed to drive the fourth gear to rotate, the fourth gear drives the transmission rod to rotate, the transmission rod drives the winding wheel to rotate, the winding wheel is matched with the transmission wheel to start winding of the finished PE pipe, through the arrangement of the third motor and the fourth motor, the third motor can directly drive the winding wheel to wind through the transmission rod, and the fourth motor can indirectly drive the winding wheel to wind through gear rotation, so that the technical problems that the winding transmission process of a winding mechanism in the prior art is single, and the winding cannot be continued; (2) the rotating disc is driven to rotate bidirectionally through the output shaft of the bidirectional motor, the rotating disc drives the movable block in the notch to rotate, the movable block drives the clamping plate to lift periodically, the lifting rail on one side of the clamping plate lifts periodically along the notch, the clamping plate further drives the spring rod to lift periodically through the spring rod seat, and the spring rod extrudes the PE pipe on the winding wheel in the winding process, so that the technical problems that the PE pipe is not tightly arranged when being wound, the winding efficiency is not high, and the winding wheel space cannot be fully utilized in the prior art are solved; (3) through the second motor, the lead screw, the nut, the horizontal sleeve, the cooperation setting of rod cover, can carry out horizontal adjustment to the coiling wheel position through last backup pad, the screw rod drives the connecting block and is leading to inslot horizontal migration, the connecting block drives telescopic cylinder horizontal migration, the connecting block passes through the mounting bracket simultaneously and drives the elevator horizontal direction and remove, two elevator carry out the horizontal direction adjustment with the blade position, solve among the prior art roll-up PE pipe in-process and take place the difficult adjustment of the dead condition of card, PE manages the technical problem of cutting blade's position also difficult adjustment simultaneously.
The purpose of the invention can be realized by the following technical scheme:
a winding mechanism for winding finished PE pipes comprises a base, wherein two rectangular shells are mounted on one side of the upper surface of the base, a transmission wheel is rotatably arranged between the two rectangular shells, the axle center of the transmission wheel is connected with an output shaft of a first motor, the first motor is mounted in one of the rectangular shells, two supporting seats are arranged on one side of each rectangular shell, two mounting plates are mounted on the two supporting seats in a staggered mode, a screw is inserted into one side of each mounting plate in a rotating mode and penetrates through a connecting block in a rotating mode, a telescopic cylinder is mounted on one side of the bottom of the connecting block, the top of the connecting block is connected with a mounting frame, a vertical rail is mounted on one side of the mounting frame, a lifting block is slidably mounted on the vertical rail, a blade is mounted between;
a lower supporting plate is arranged on one side of the supporting seat, a connecting frame is arranged on one side of the upper surface of the lower supporting plate, an upper supporting plate is connected to the outer wall of the top of the connecting frame, a second fixed seat is arranged on the upper surface of the upper supporting plate, a third motor is arranged on the second fixed seat, an output shaft of the third motor is connected with a transmission rod, one end of the transmission rod, far away from the third motor, is connected with a winding wheel, and a horizontal plate is arranged above the winding wheel;
install the installation cover on the horizontal plate, two-way motor is installed to installation cover inner chamber, two-way motor output shaft runs through the installation cover lateral wall and is connected with the carousel, the notch has been seted up to carousel outer lane position, it is provided with the movable block to slide in the notch, the movable block rotates and connects the cardboard, the spring rod seat is installed to cardboard one side, it is equipped with the spring rod to insert on the spring rod seat.
Furthermore, a through groove is formed in the mounting plate, the screw rod penetrates into the through groove, and the bottom of the mounting frame is not in contact with the upper surface of the mounting plate.
Furthermore, a nut is installed on the inner wall of the top of the connecting frame, and the nut is rotatably installed on the outer peripheral surface of the screw rod.
Further, four rod sleeves are symmetrically arranged on two sides of the lower surface of the upper supporting plate, the rod sleeves are slidably arranged on the outer peripheral surface of the horizontal rod, a rod seat is arranged at one end of the horizontal rod, and the rod seat is arranged on the upper surface of the mounting seat
Furthermore, a first fixing seat is installed on one side of the installation seat, a second motor is installed on the first fixing seat, and an output shaft of the second motor is connected with a screw rod.
Furthermore, a vertical plate is connected to one side of the lower surface of the horizontal plate, a fourth motor is installed on one side of the vertical plate, an output shaft of the fourth motor penetrates through the vertical plate and is sleeved with a first gear, the first gear is meshed with a second gear, and the second gear is sleeved on the connecting rod.
Furthermore, a third gear is further sleeved on the connecting rod, the third gear is connected with a fourth gear in a meshed mode, and the peripheral face of the transmission rod is sleeved with the fourth gear.
Furthermore, the cardboard card is located lift rail one side, lift rail sliding connection groove block, the groove block is installed in installation cover outer wall one side.
Further, the working process of the winding mechanism is as follows:
the method comprises the following steps: placing the finished PE pipe between the upper surfaces of the two mounting plates along a transmission wheel, and further winding the finished PE pipe on a winding wheel, wherein a first motor output shaft drives the transmission wheel to rotate, a third motor output shaft drives a transmission rod to rotate, a fourth motor output shaft drives a first gear to rotate, the first gear is meshed with a second gear to drive the second gear to rotate, the second gear drives a third gear to rotate through a connecting rod, the third gear is meshed with the fourth gear to drive the fourth gear to rotate, the fourth gear drives the transmission rod to rotate, the transmission rod drives the winding wheel to rotate, and the winding wheel is matched with the transmission wheel to wind the finished PE pipe;
step two: the output shaft of the bidirectional motor drives the rotary table to rotate bidirectionally, the rotary table drives the movable block in the notch to rotate, the movable block drives the clamping plate to lift periodically, the lifting rail on one side of the clamping plate lifts periodically along the notch, the clamping plate further drives the spring rod to lift periodically through the spring rod seat, and the spring rod extrudes the PE pipe on the winding wheel in the winding process;
step three: rotate two screw rods, the screw rod drives the connecting block and is leading to inslot horizontal migration, and the connecting block drives telescopic cylinder horizontal migration, and the connecting block passes through the mounting bracket simultaneously and drives the elevator horizontal direction and remove, and two elevator carry out the horizontal direction adjustment with the blade position, and two telescopic cylinder drive the elevator through the piston rod and descend, and the elevator drives the blade and descends, and the blade cuts the PE pipe, and the coiling wheel is accomplished remaining PE roll-up.
The invention has the beneficial effects that:
(1) according to the winding mechanism for winding the finished PE pipe, the finished PE pipe is placed between the upper surfaces of the two mounting plates along the transmission wheel and further wound on the winding wheel, the transmission wheel is driven to rotate by the output shaft of the first motor, the transmission rod is driven to rotate by the output shaft of the third motor, the first gear is driven to rotate by the output shaft of the fourth motor, the second gear is driven to rotate by the output shaft of the first motor in a meshed mode, the third gear is driven to rotate by the second gear through the connecting rod, the fourth gear is driven to rotate by the third gear in a meshed mode, the transmission rod drives the winding wheel to rotate, the winding wheel is driven to rotate by the transmission rod, the finished PE pipe starts to be wound by the winding wheel matched with the transmission wheel, the third motor and the fourth motor are arranged, the third motor can directly drive the winding wheel to be wound through the transmission rod, the fourth motor can indirectly drive the, The PE pipe cannot be wound due to the fact that one of the fourth motors cannot be used, and the practicability is high;
(2) the rotary table is driven to rotate bidirectionally through the output shaft of the bidirectional motor, the rotary table drives the movable block in the groove to rotate, the movable block drives the clamping plate to lift periodically, the lifting rail on one side of the clamping plate lifts periodically along the groove block, the clamping plate further drives the spring rod to lift periodically through the spring rod seat, the spring rod extrudes the PE pipe on the winding wheel in the winding process, and through the arrangement, the PE pipe is effectively extruded periodically in the process of winding the PE pipe by the winding wheel, so that the arrangement of the PE pipe wound by the winding wheel is more orderly and compact, and the winding efficiency of the winding wheel is optimized;
(3) through rotating two screw rods, the screw rod drives the connecting block and is leading to inslot horizontal migration, the connecting block drives telescopic cylinder horizontal migration, the connecting block passes through the mounting bracket and drives the elevator horizontal direction and remove simultaneously, two elevators carry out the horizontal direction adjustment with the blade position, two telescopic cylinder drive the elevator through the piston rod and descend, the elevator drives the blade and descends, the blade cuts the PE pipe, the roll-up wheel is accomplished remaining PE roll-up, through this setting, can artifical adjustment PE pipe cutting position, the convenience carries out accurate cutting to the PE pipe, through the second motor, the lead screw, the nut, the horizontal sleeve, the cooperation setting of rod cover, can carry out horizontal adjustment to roll-up wheel position through last backup pad, can effectively adjust when roll-up wheel roll-up PE pipe in-process takes place the card dead condition.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the invention is a winding mechanism for winding a finished PE pipe, comprising a base 1, two rectangular shells 2 mounted on one side of the upper surface of the base 1, a transmission wheel 4 rotatably disposed between the two rectangular shells 2, an output shaft of a first motor 3 connected to the axis of the transmission wheel 4, the first motor 3 mounted in one of the rectangular shells 2, two supporting seats 5 disposed on one side of the rectangular shell 2, two mounting plates 6 alternately mounted on the two supporting seats 5, a screw 7 rotatably inserted on one side of the mounting plate 6, the screw 7 rotatably penetrating through a connecting block 10, a telescopic cylinder 11 mounted on one side of the bottom of the connecting block 10, the top of the connecting block 10 is connected with a mounting frame 8, one side of the mounting frame 8 is provided with a vertical rail 12, the vertical rail 12 is provided with a lifting block 13 in a sliding manner, a blade 14 is arranged between the two lifting blocks 13, and the bottom of the lifting block 13 is connected with a piston rod of a telescopic cylinder 11;
a lower supporting plate 15 is arranged on one side of the supporting seat 5, a connecting frame 17 is arranged on one side of the upper surface of the lower supporting plate 15, an upper supporting plate 22 is connected to the outer wall of the top of the connecting frame 17, a second fixed seat 25 is arranged on the upper surface of the upper supporting plate 22, a third motor 26 is arranged on the second fixed seat 25, an output shaft of the third motor 26 is connected with a transmission rod 33, one end, far away from the third motor 26, of the transmission rod 33 is connected with a winding wheel 34, and a horizontal plate 35 is arranged above the;
install installation cover 36 on the horizontal plate 35, two-way motor 37 is installed to 36 inner chambers of installation cover, and two-way motor 37 output shaft runs through installation cover 36 lateral wall and is connected with carousel 41, and notch 411 has been seted up to carousel 41 outer lane position, and it is provided with movable block 401 to slide in the notch 411, and movable block 401 rotates and connects cardboard 40, and spring rod seat 42 is installed to cardboard 40 one side, and it is equipped with spring rod 43 to insert on the spring rod seat 42.
Specifically, a through groove 9 is formed in the mounting plate 6, the screw 7 penetrates into the through groove 9, and the bottom of the mounting frame 8 is not in contact with the upper surface of the mounting plate 6. The inner wall of the top of the connecting frame 17 is provided with a nut 18, and the nut 18 is rotatably arranged on the outer peripheral surface of a screw rod 19. Four rod sleeves 21 are symmetrically arranged on two sides of the lower surface of the upper supporting plate 22, the rod sleeves 21 are slidably arranged on the outer peripheral surface of the horizontal rod 20, a rod seat 201 is arranged at one end of the horizontal rod 20, and the rod seat 201 is arranged on the upper surface of the mounting seat 202. A first fixed seat 23 is installed on one side of the installation seat 202, a second motor 24 is installed on the first fixed seat 23, and an output shaft of the second motor 24 is connected with a screw rod 19. The vertical plate 28 is connected to one side of the lower surface of the horizontal plate 35, the fourth motor 27 is installed on one side of the vertical plate 28, the output shaft of the fourth motor 27 penetrates through the vertical plate 28 and is sleeved with the first gear 29, the first gear 29 is meshed with the second gear 30, and the second gear 30 is sleeved on the connecting rod 301. The connecting rod 301 is further sleeved with a third gear 31, the third gear 31 is connected with a fourth gear 32 in a meshed mode, and the fourth gear 32 is sleeved on the peripheral face of the transmission rod 33. The clamping plate 40 is clamped at one side of the lifting rail 39, the lifting rail 39 is connected with the groove block 38 in a sliding mode, and the groove block 38 is installed at one side of the outer wall of the installation cover 36. The working process of the winding mechanism is as follows:
the method comprises the following steps: placing the finished PE pipe between the upper surfaces of the two mounting plates 6 along the transmission wheel 4, further winding the finished PE pipe on the winding wheel 34, wherein the output shaft of the first motor 3 drives the transmission wheel 4 to rotate, meanwhile, the output shaft of the third motor 26 drives the transmission rod 33 to rotate, the output shaft of the fourth motor 27 drives the first gear 29 to rotate, the first gear 29 is meshed to drive the second gear 30 to rotate, the second gear 30 drives the third gear 31 to rotate through the connecting rod 301, the third gear 31 is meshed to drive the fourth gear 32 to rotate, the fourth gear 32 drives the transmission rod 33 to rotate, the transmission rod 33 drives the winding wheel 34 to rotate, and the winding wheel 34 is matched with the transmission wheel 4 to wind the finished PE pipe;
step two: an output shaft of the bidirectional motor 37 drives the rotary table 41 to rotate bidirectionally, the rotary table 41 drives the movable block 401 in the notch 411 to rotate, the movable block 401 drives the clamping plate 40 to lift periodically, the lifting rail 39 on one side of the clamping plate 40 lifts periodically along the groove block 38, the clamping plate 40 drives the spring rod 43 to lift periodically through the spring rod seat 42, and the spring rod 43 extrudes the PE pipe on the reeling wheel 34 in the reeling process;
step three: rotate two screw rods 7, screw rod 7 drives connecting block 10 and moves in logical inslot 9 horizontal migration, connecting block 10 drives telescopic cylinder 11 horizontal migration, connecting block 10 drives elevator 13 horizontal direction through mounting bracket 8 and removes simultaneously, two elevator 13 carry out the horizontal direction adjustment with blade 14 position, two telescopic cylinder 11 drive elevator 13 through the piston rod and descend, elevator 13 drives blade 14 and descends, blade 14 cuts the PE pipe, the receipts wheel 34 is accomplished remaining PE roll-up.
Referring to fig. 1-5, the winding mechanism for winding the PE tube product of the present embodiment works as follows:
the method comprises the following steps: placing the finished PE pipe between the upper surfaces of the two mounting plates 6 along the transmission wheel 4, further winding the finished PE pipe on the winding wheel 34, wherein the output shaft of the first motor 3 drives the transmission wheel 4 to rotate, meanwhile, the output shaft of the third motor 26 drives the transmission rod 33 to rotate, the output shaft of the fourth motor 27 drives the first gear 29 to rotate, the first gear 29 is meshed to drive the second gear 30 to rotate, the second gear 30 drives the third gear 31 to rotate through the connecting rod 301, the third gear 31 is meshed to drive the fourth gear 32 to rotate, the fourth gear 32 drives the transmission rod 33 to rotate, the transmission rod 33 drives the winding wheel 34 to rotate, and the winding wheel 34 is matched with the transmission wheel 4 to wind the finished PE pipe;
step two: an output shaft of the bidirectional motor 37 drives the rotary table 41 to rotate bidirectionally, the rotary table 41 drives the movable block 401 in the notch 411 to rotate, the movable block 401 drives the clamping plate 40 to lift periodically, the lifting rail 39 on one side of the clamping plate 40 lifts periodically along the groove block 38, the clamping plate 40 drives the spring rod 43 to lift periodically through the spring rod seat 42, and the spring rod 43 extrudes the PE pipe on the reeling wheel 34 in the reeling process;
step three: rotate two screw rods 7, screw rod 7 drives connecting block 10 and moves in logical inslot 9 horizontal migration, connecting block 10 drives telescopic cylinder 11 horizontal migration, connecting block 10 drives elevator 13 horizontal direction through mounting bracket 8 and removes simultaneously, two elevator 13 carry out the horizontal direction adjustment with blade 14 position, two telescopic cylinder 11 drive elevator 13 through the piston rod and descend, elevator 13 drives blade 14 and descends, blade 14 cuts the PE pipe, the receipts wheel 34 is accomplished remaining PE roll-up.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.