CN110744694A - Preparation production line for steel pouring bricks - Google Patents

Preparation production line for steel pouring bricks Download PDF

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Publication number
CN110744694A
CN110744694A CN201911236590.7A CN201911236590A CN110744694A CN 110744694 A CN110744694 A CN 110744694A CN 201911236590 A CN201911236590 A CN 201911236590A CN 110744694 A CN110744694 A CN 110744694A
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CN
China
Prior art keywords
brick
cavity
crushing
press
crusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911236590.7A
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Chinese (zh)
Inventor
王超
魏作强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Ruihua Energy New Mstar Technology Ltd
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Shandong Ruihua Energy New Mstar Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Ruihua Energy New Mstar Technology Ltd filed Critical Shandong Ruihua Energy New Mstar Technology Ltd
Priority to CN201911236590.7A priority Critical patent/CN110744694A/en
Publication of CN110744694A publication Critical patent/CN110744694A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02—Conditioning the material prior to shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a steel-pouring brick preparation production line, which comprises a crusher, a stirrer, a brick press and a brick kiln, wherein the crusher, the stirrer, the brick press and the brick kiln are sequentially connected through a conveying belt; the crusher comprises a crusher feed hopper, a crushing cavity is fixed below the crusher feed hopper, and a crushing roller is rotatably connected in the crushing cavity; the rear part in crushing chamber has crushing motor through the support mounting, and crushing motor's output shaft and crushing roller's pivot fixed connection smash the below in chamber and be fixed with the rubbing crusher and go out the hopper. According to the invention, various raw materials required for manufacturing the steel pouring brick are ground into required coarse materials and fine materials through the primary crushing of the crusher, so that the subsequent proportioning and stirring are facilitated, and the device is simple, practical and convenient to operate; through the cooperation use of briquetting machine intermediate pressure board, bottom plate, perpendicular core and vibration platform, can effectively extrude the raw materials, quick shaping reduces the hole between the raw materials simultaneously, improves product quality.

Description

Preparation production line for steel pouring bricks
Technical Field
The invention relates to the field of preparation of steel pouring bricks, in particular to a production line for preparing steel pouring bricks.
Background
The steel pouring brick is a refractory brick, has a hollow cylindrical structure and is mainly used for casting and molding molten steel or molten iron. The cast steel brick is made up by using clay, shale, coal gangue or flyash as main raw material and adopting the processes of roasting, and its solid or hole rate is not greater than defined value and its external size is in accordance with defined value.
According to the national standard GB5101-2003 'cast steel brick', a brick with a solid or hole rate of not more than 15% is formed by molding and roasting clay, shale, coal gangue, fly ash and the like which are used as main raw materials, and is called a cast steel brick. It should be pointed out that the clay brick in the steel brick pouring has been forbidden in major and middle cities and areas of China due to the defects of large energy consumption, small block size, low construction efficiency, heavy self-weight of masonry, poor earthquake resistance and the like caused by field destruction and soil taking. Attention is paid to the popularization and application of the sintered perforated bricks and the sintered hollow bricks, and novel wall materials are developed according to local conditions. Fly ash bricks, gangue bricks, shale bricks and the like produced by using industrial waste materials, as well as various building blocks and plates are gradually developed, and the fly ash bricks, the gangue bricks, the shale bricks and the like gradually replace common sintered bricks.
The existing steel brick pouring preparation equipment is complex in structure and complex in operation, more brick holes are formed in the preparation process, and the quality of bricks is poor, so that a steel brick pouring preparation production line which is simple in device and easy and convenient to operate and can improve the quality of steel bricks to be poured is urgently needed.
Disclosure of Invention
The invention aims to provide a production line for preparing a steel-pouring brick, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a steel-pouring brick preparation production line comprises a crusher, a stirrer, a brick press and a brick kiln, wherein the crusher, the stirrer, the brick press and the brick kiln are sequentially connected through a conveying belt; the crusher comprises a crusher feed hopper, a crushing cavity is fixed below the crusher feed hopper, and a crushing roller is rotatably connected in the crushing cavity; a crushing motor is mounted at the rear part of the crushing cavity through a support, an output shaft of the crushing motor is fixedly connected with a rotating shaft of the crushing roller, and a crusher discharge hopper is fixed below the crushing cavity;
the stirring machine comprises a stirring machine feed hopper, a stirring cavity is fixed on the right side of the stirring machine feed hopper, a stirring motor is installed on one side of the inner wall of the stirring cavity through a support, and a plurality of stirring rods are installed on an output shaft of the stirring motor through an installation seat; a discharge hopper of the stirrer is fixed on the right side of the stirring cavity;
the brick press comprises a brick press feed hopper, a brick press cavity is fixed on the right side of the brick press feed hopper, and a brick press motor is mounted at the rear part of the brick press cavity through a support; a pressing plate is spirally sleeved on an output shaft of the brick pressing motor; a bottom plate is fixed in the brick pressing cavity and close to the lower part of the pressing plate; a vertical core is fixed in the middle position above the bottom plate; the bottom inside the brick pressing cavity is provided with a vibration platform, and the vibration platform is elastically connected below the bottom plate through a spring; a brick press discharge hopper is fixed on the right side of the brick pressing cavity;
the brick kiln comprises a brick kiln body, a brick kiln feed inlet is formed in the middle of the brick kiln body, and a brick kiln base is fixed below the brick kiln body.
As a further scheme of the invention: the crushing rollers are two mutually meshed crushing rollers; and an output shaft of the crushing motor is fixedly connected with a rotating shaft of one of the two crushing rollers.
As a still further scheme of the invention: and the output shaft of the brick pressing motor penetrates through the inner wall of the brick pressing cavity and extends to the inside of the brick pressing cavity.
As a still further scheme of the invention: the inner walls of the two sides of the brick pressing cavity are provided with slide rails, and the pressing plate is connected between the inner walls of the two sides of the brick pressing cavity in a sliding mode through the slide rails arranged on the inner walls of the two sides of the brick pressing cavity.
As a still further scheme of the invention: and a brick pressing cavity is formed in a gap between the pressing plate and the bottom plate.
As a still further scheme of the invention: the pulverizer is supported and fixed through a pulverizer bracket; the stirrer is fixed above the stirrer base through a stirrer support; the brick machine is fixed above the brick machine base through a bracket.
As a still further scheme of the invention: the crushing motor, the stirring motor, the brick pressing motor and the vibration platform are all electrically connected with an external power supply.
Compared with the prior art, the invention has the following beneficial effects:
1. various raw materials required for manufacturing the steel pouring bricks are ground into required coarse materials and fine materials through the primary crushing of the crusher, so that the subsequent proportioning and stirring are facilitated, and the device is simple, practical and convenient to operate;
2. various raw materials are uniformly mixed by stirring of the stirrer, so that briquetting and forming are facilitated, and meanwhile, the product quality is improved;
3. through the cooperation use of briquetting machine intermediate pressure board, bottom plate, perpendicular core and vibration platform, can effectively extrude the raw materials, quick shaping reduces the hole between the raw materials simultaneously, improves product quality.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view showing the structure of the pulverizer of the present invention.
Fig. 3 is a schematic view of the structure of a pulverizing chamber in the pulverizer.
FIG. 4 is a schematic view of the structure of the mixer of the present invention.
FIG. 5 is a schematic diagram of the configuration of the stir chamber of the blender.
FIG. 6 is a schematic structural diagram of a briquetting machine according to the present invention.
FIG. 7 is a schematic structural diagram of a briquetting chamber in the briquetting machine.
FIG. 8 is a schematic view showing the construction of the brick kiln of the present invention.
FIG. 9 is a schematic perspective view of the brick kiln.
Notations for reference numerals: 1-crusher, 2-stirrer, 3-brick press, 4-brick kiln, 5-conveying belt, 101-crusher feed hopper, 102-crushing cavity, 103-crushing roller, 104-crusher bracket, 105-crusher discharge hopper, 106-crushing motor, 201-stirrer feed hopper, 202-stirring cavity, 203-stirrer bracket, 204-stirrer discharge hopper, 205-stirrer base, 206-stirring motor, 207-stirring rod, 301-brick press feed hopper, 302-brick pressing cavity, 303-brick press discharge hopper, 304-brick press base, 305-brick press motor, 306-pressing plate, 307-bottom plate, 308-vertical core, 309-vibration platform, 401-brick kiln body, 402-brick kiln feed inlet, 403-brick kiln base.
Detailed Description
The present invention will be described in detail with reference to the following embodiments, wherein like or similar elements are designated by like reference numerals throughout the several views, and wherein the shape, thickness or height of the various elements may be expanded or reduced in practice. The examples are given solely for the purpose of illustration and are not intended to limit the scope of the invention. Any obvious modifications or variations can be made to the present invention without departing from the spirit or scope of the present invention.
Example 1
Referring to fig. 1 to 5, in the embodiment of the invention, a steel brick pouring preparation production line comprises a crusher 1, a stirrer 2, a brick press 3 and a brick kiln 4, wherein the crusher 1, the stirrer 2, the brick press 3 and the brick kiln 4 are connected in sequence through a conveying belt 5;
the pulverizer 1 comprises a pulverizer feed hopper 101, a pulverizing cavity 102 is fixed below the pulverizer feed hopper 101, a pulverizing roller 103 is rotatably connected in the pulverizing cavity 102, the pulverizing roller 103 is two mutually meshed pulverizing rollers, a pulverizing motor 106 is installed at the rear part of the pulverizing cavity 102 through a support, and an output shaft of the pulverizing motor 106 is fixedly connected with a rotating shaft of one of the two pulverizing rollers 103; a crusher discharging hopper 105 is fixed below the crushing cavity 102; the pulverizer 1 is supported and fixed through a pulverizer bracket 104;
the stirrer 2 comprises a stirrer feed hopper 201, a stirring cavity 202 is fixed on the right side of the stirrer feed hopper 201, a stirring motor 206 is mounted on one side of the inner wall of the stirring cavity 202 through a support, and a plurality of stirring rods 207 are mounted on an output shaft of the stirring motor 206 through a mounting seat; a mixer discharging hopper 204 is fixed on the right side of the mixing cavity 202; the mixer 2 is fixed above the mixer base 205 by a mixer holder 203.
Example 2
Referring to fig. 6 to 9, on the basis of embodiment 1, the brick press 3 includes a brick press feed hopper 301, a brick press cavity 302 is fixed on the right side of the brick press feed hopper 301, a brick press motor 305 is installed at the rear portion of the brick press cavity 302 through a bracket, an output shaft of the brick press motor 305 passes through an inner wall of the brick press cavity 302 and extends into the brick press cavity 302, a press plate 306 is spirally sleeved on the output shaft of the brick press motor 305, slide rails are installed on inner walls on both sides of the brick press cavity 302, the press plate 306 is slidably connected between the inner walls on both sides of the brick press cavity 302 through the slide rails installed on the inner walls on both sides of the brick press cavity 302, a bottom plate 307 is fixed inside the brick press cavity 302 below the press plate 306, a brick press cavity is formed by a gap between the press plate 306 and the bottom plate 307, and a vertical core 308 is fixed at a middle position above; a vibration platform 309 is arranged at the bottom inside the brick pressing cavity 302, and the vibration platform 309 is elastically connected below the bottom plate 307 through a spring; a brick press discharge hopper 303 is fixed on the right side of the brick pressing cavity 302, and the brick press 3 is fixed above a brick press base 304 through a bracket; the brick kiln 4 comprises a brick kiln body 401, a brick kiln feed inlet 402 is formed in the middle of the brick kiln body 401, and a brick kiln base 403 is fixed below the brick kiln body 401;
when the brick pressing machine is used, the selected raw materials are sent into the crusher 1, the crushing motor 106 is started, the crushed raw materials are ground, the processed raw materials are conveyed into the stirrer 2 through the conveying belt 5, the stirring motor 206 is started, meanwhile, a proper amount of water and other raw materials are added into the stirrer 2, the mixed materials are stirred, the stirred raw materials are conveyed into the brick pressing machine 3 through the conveying belt 5, the materials fall into the brick pressing cavity 302, the brick pressing motor 305 is started, the vibration platform 309 is started at the same time, the materials are extruded and molded, the molded materials are conveyed to the brick kiln 4 through the conveying belt 5, and the brick is fired and finally formed; various raw materials required for manufacturing the steel pouring brick are ground into required coarse materials and fine materials through the primary crushing of the crusher 1, so that the subsequent proportioning and stirring are facilitated, and the device is simple, practical and convenient to operate; various raw materials are uniformly mixed by stirring of the stirrer 2, so that subsequent briquetting is convenient, and the product quality is improved; through the cooperation use of briquetting machine 3 medium pressure board 306, bottom plate 307, perpendicular core 308 and vibration platform 309, can effectively extrude the raw materials, quick shaping reduces the hole between the raw materials simultaneously, improves product quality.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. A steel-pouring brick preparation production line comprises a crusher (1), a stirrer (2), a brick press (3) and a brick kiln (4), wherein the crusher (1), the stirrer (2), the brick press (3) and the brick kiln (4) are sequentially connected through a material conveying belt (5),
the pulverizer (1) comprises a pulverizer feed hopper (101), a pulverizing cavity (102) is fixed below the pulverizer feed hopper (101), and a pulverizing roller (103) is rotatably connected in the pulverizing cavity (102); a crushing motor (106) is installed at the rear part of the crushing cavity (102) through a support, an output shaft of the crushing motor (106) is fixedly connected with a rotating shaft of the crushing roller (103), and a crusher discharge hopper (105) is fixed below the crushing cavity (102);
the stirring machine (2) comprises a stirring machine feed hopper (201), a stirring cavity (202) is fixed on the right side of the stirring machine feed hopper (201), a stirring motor (206) is installed on one side of the inner wall of the stirring cavity (202) through a support, and a plurality of stirring rods (207) are installed on an output shaft of the stirring motor (206) through an installation seat; a mixer discharging hopper (204) is fixed on the right side of the mixing cavity (202);
the brick press (3) comprises a brick press feed hopper (301), a brick press cavity (302) is fixed on the right side of the brick press feed hopper (301), and a brick press motor (305) is mounted at the rear part of the brick press cavity (302) through a support; a pressing plate (306) is spirally sleeved on an output shaft of the brick pressing motor (305); a bottom plate (307) is fixed in the brick pressing cavity (302) and close to the lower part of the pressing plate (306); a vertical core (308) is fixed at the middle position above the bottom plate (307); a vibration platform (309) is arranged at the bottom inside the brick pressing cavity (302), and the vibration platform (309) is elastically connected below the bottom plate (307) through a spring; a brick press discharge hopper (303) is fixed on the right side of the brick pressing cavity (302);
the brick kiln (4) comprises a brick kiln body (401), a brick kiln feed inlet (402) is formed in the middle of the brick kiln body (401), and a brick kiln base (403) is fixed below the brick kiln body (401).
2. A teeming brick preparation line according to claim 1, characterized in that the crushing rollers (103) are two mutually intermeshing crushing rollers; an output shaft of the crushing motor (106) is fixedly connected with a rotating shaft of one of the two crushing rollers (103).
3. The teeming brick preparation line according to claim 1, characterized in that the brick press motor (305) output shaft extends through the inner wall of the brick press chamber (302) to the inside of the brick press chamber (302).
4. The production line for preparing the steel-pouring bricks according to claim 3, wherein slide rails are arranged on the inner walls of the two sides of the brick pressing cavity (302), and the pressing plate (306) is slidably connected between the inner walls of the two sides of the brick pressing cavity (302) through the slide rails arranged on the inner walls of the two sides of the brick pressing cavity (302).
5. A teeming brick preparation line according to claim 4, characterized in that the gap between the press plate (306) and the bottom plate (307) forms a brick pressing cavity.
6. A steel-pouring brick preparation line according to claim 1, characterized in that said crusher (1) is supported and fixed by a crusher support (104); the stirrer (2) is fixed above the stirrer base (205) through a stirrer bracket (203); the brick press (3) is fixed above the brick press base (304) through a support.
7. A teeming brick preparation line according to any of claims 1-6, characterized in that the crushing motor (106), the stirring motor (206), the brick pressing motor (305) and the vibration platform (309) are electrically connected to an external power source.
CN201911236590.7A 2019-12-05 2019-12-05 Preparation production line for steel pouring bricks Pending CN110744694A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911236590.7A CN110744694A (en) 2019-12-05 2019-12-05 Preparation production line for steel pouring bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911236590.7A CN110744694A (en) 2019-12-05 2019-12-05 Preparation production line for steel pouring bricks

Publications (1)

Publication Number Publication Date
CN110744694A true CN110744694A (en) 2020-02-04

Family

ID=69285642

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911236590.7A Pending CN110744694A (en) 2019-12-05 2019-12-05 Preparation production line for steel pouring bricks

Country Status (1)

Country Link
CN (1) CN110744694A (en)

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